Hammerhead Rave 150Parts Manual
This Vehicle is designed for off-road use only
FIG.1CYLINDER HEAD ASSY.
1025
13
13
15
2322
21
2019
23
22
21
2019
18
24
8
2
1
9
7 1414
56 4
12
16
4
411
17
11
3
PARTS MANUAL
1
REF NO. PART NO. DESCRIPTION REGD NO.
CYLINDER HEAD ASSY.
CYLINDER HEAD SUBASSY
SPARK PLUG (C7HSA NGK)
CYLINDER HEAD GASKET
CARBURETOR INSULATOR GASKET
CARBURETOR INSULATOR
PIPE COMP. IN
INSULATOR BAND
HEAD COVER GASKET
O-RING 27X2
BREATHER TUBE
STUD BOLT M6X18
STUD BOLT M6X50
FLANGE BOLT M6X25
NUT FLANGE M6-ZN. D
CYLINDER HEAD COVER COMP.
DOWEL PIN 10X16
CYLINDER HEAD BOLT FLANGE M6X100
IN VALVE
VALVE STEM SEAL
VALVE SPRING OUTER SEAT
VALVE OUTER, INNER SPRING
VALVE SPRING RETAINER
VALVE COTTER
EX. VALVE
CYLINDER HEAD ASSY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
1
1
1
1
1
1
1
1
1
2
2
4
2
1
2
2
1
2
2
2
2
4
1
1
M150-100-1320
98056-57713-00
M150-1001010
M150-1001004
M150-1001005
M150-1001210
M150-1001220
M150-1001103
M150-1001201
M150-1001001
M150-1001011
M150-1001006
M150-B-1003075
95500-06001-KAS
M150-1001100
M150-1001007
M150-1003007
M150-1001301
M150-1001310
M150-1001302
M150-1001303
M150-1001305
M150-1001306
M150-1001307
M150-100-1320-C
FIG.2 PARTS MANUAL
2
REF NO. PART NO. DESCRIPTION REGD NO.
CYLINDER ASSY.
7
6
5
3
2
4
8
1
9 9
CYLINDER ASSY.
1
2
3
4
5
6
7
8
9
1
1
1
2
1
1
1
1
2
M150-1002200
M150-1002001
90442-06000-KAT
M150-1001007
96001-06012-KAT
M150-1002002
M150-1002100
M150-1002300
96001-06020-KAT
CYLINDER COMP.
CYLINDER GASKET
WASHER SEALING 6
DOWEL PIN 10X16
FLANGE BOLT M6X12-ZN. D
GASKET TENSIONER LIFTER
TENSIONER LIFTER ASSY.
CAM CHAIN GUIDE COMP.
FLANGE BOLT 6X20
FIG.3PARTS MANUAL
REGD NO.1
1
1
1
1
1
1
1
1
1
2
1
4
1
2
1
2
2
11
8
2
11
1
5
9
3
4
3
REF NO. PART NO. DESCRIPTION
CRANKCASE ASSY.(1)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
M150-1003101-B
M150-1003013
M150-1003104
M150-1003120
M150-1003102
M150-1003105
M150-1003006
M150-1003110
M150-1003103
M150-1003307
M150-1003005
96001-06032-KAT
M150-1003012
M150-1003007
M150-1003008
M150-1003034
M150-1003106
92101-05012-OH
R CRANKCASE COVER COMP.
CRANKCASE COVER GASKET
CAP TAPPET ADJUSTING HOLE
OIL FILTING SCREEN
OIL FILTING SCREEN SPRING
OIL LEVEL GAUGE
AC GENERATOR CORD CLAMPER
OIL SEAL 19.8X30X5
O-RING 30.8X3
O-RING 18X3
DOWEL PIN 8X14
FLANGE BOLT M6X28
FLANGE BOLT M6X95
FLANGE BOLT M6X100
FLANGE BOLT M6X110
FLANGE BOLT M6X35
FLANGE BOLT M6X20
HEX BOLT M5X12-ZN.D
CRANKCASE ASSY. (1)
16
10
18
1314
13
13
1715
12
7
6
FIG.4
25
22
1718
1119
31 31
28
2911
11 2730
26
20
2112
11
11
24
13
1416
1030
23
1115
9
2
8
8
76 6
6
6
43
2
5
7
7
7
1
9
CRANKCASE ASSY. (2)
PARTS MANUAL
4
REF NO. PART NO. DESCRIPTION REGD NO.
CRANKCASE ASSY.
CRANKCASE ASSY. R
ENGINE HANGER RUBBER BUSH
CRANKCASE GASKET
CANKCASE ASSY. L
RR CUSHION UNDER RUBBER BUSH
FLANGE NUT M8
STUD BOLT M8X187.5
STUD BOLT M8X195.5
RADIAL BALL BEARING E6002
DOWEL PIN 8X14
OIL SEAL 19.8X30X5
OIL SEAL 27X42X7
RADIAL BALL BEARING E6004-2RS
FLANGE BOLT M6X50
RADIAL BALL BEARING E6310
BRAKE SHOE ANCHOR PIN
OIL SEAL 7.5X15
FLANGE NUT M8
DRAIN PLUG BOLT M12
BREATHER TUBE
CAM CHAIN TENSIONER
FLANGE BOLT M6X12
OIL SEPARATOR
CAM CHAIN TENSIONER PIVOT
OIL SEAL 15.2X12
FLANGE BOLT M6X14
KICK RETURN STOPPER PLATE
FLANGE BOLT M6X35
FLANGE BOLT M6X25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1
2
1
1
1
4
4
2
2
1
6
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
3
3
M150-1003210-B
M150-1003320
M150-1003014
M150-1003310
M150-1003330
M150-1003003
M150-1003004
M150-1003001
M150-1003002
91004-E6002-KAT
M150-1003005
M150-1003110
M150-1003340
91004-E6004-2RS
M150-1003032
91004-E6301-KAT
M150-1003015
M150-1003016
M150-1003600
M150-1003018
M150-1003019
M150-1003400
M150-1003500
M150-1003203
M150-1003202
M150-1003022
M150-1003023
96001-06014-KAT
M150-1003021
M150-1003009
M150-1003011
87
6
9
1011 12
10
13
23
45
1
FIG.5
5
PARTS MANUAL
CRANKSHAFT CON'ROD & PISTON ASSY.
REF NO. PART NO. DESCRIPTION REGD NO.
CRANKSHAFT CON'ROD & PISTON ASSY.
1
2
3
4
5
6
7
8
9
10
11
12
13
1
1
1
1
1
1
1
1
2
2
1
1
1
M150-1004100
M150-1004007
M150-1004011
M150-1004009
M150-1004013
M150-1004012
M150-1040005
M150-1004008
M150-1004002
M150-1004003
M150-1004006
M150-1004001
M150-1004200
CRANKSHAFT & CONROD ASSY.
NUT M12X1.25
WASHER 12-149HV 12-140HV
LOCKING NUT
WASHER
KICK DRIVE GEAR
NUT M12
WOODRUFF KEY
PISTON PIN CLIP
PISTON PIN
PISTON
PISTON RING SET
FIG.6
6
PARTS MANUAL
10
9
1
1
2
2
3
3
45
6
7
98
1
2
3
4
5
6
7
8
9
10
REF NO. PART NO. DESCRIPTION REGD NO.
CAMSHAFT ASSY.
2
2
2
1
1
1
1
1
2
1
M150-1005004
M150-1005003
M150-1005002
M150-1005005
M150-1005400
M150-1005300
M150-1005200
M150-1005100
M150-1001007
M150-1005001
TAPPET ADJUSTING NUT
TAPPET ADJUSTING SCREW
VALVE ROCKER ARM
EX ROCKER ARM SHAFT
CAMSHAFT CHAIN
CAMSHAFT COMP. 16T
IN ROCK ARM SHAFT COMP.
STOPPER PLATE COMP.
DOWEL PIN 10X16
CAMSHAFT HOLDER
CAMSHAFT ASSY.
7
5
55
5
5
4
3
36
12
6
FIG.7
7
PARTS MANUAL
REF NO. PART NO. DESCRIPTION REGD NO.
LEFT COVER ASSY.
LEFT COVER ASSY.
1
2
3
4
5
6
7
1
1
4
1
6
2
1
M150-1008101
M150-1008005
93903-00428-KAT
M150-1008102
M150-1003034
M150-1008006
M150-1008200
COVER L
L COVER GASKET
TAPPING SCREW ST4.2X8-F-H
L COVER PLATE
FLANGE BOLT M6X40
FLANGE BOLT M6X65
KICK STARTER ASSY. SPINDLE COMP.
FIG.8
8
PARTS MANUAL
7
8
39
1
10
54
10
12
9
9
10
9
2
6
REF NO. PART NO. DESCRIPTION REGD NO.
1
2
3
4
5
6
7
8
9
10
11
12
1
1
1
1
1
1
1
1
6
3
3
1
M150-1009410
M150-1009002
M150-1009401
M150-1009301
M150-1009302
M150-1009110
M150-1009103
M150-1009102
M150-1009402
M150-1003075
ST3.5X13 GB845
8.020.179
FAN COVER COMP.
STARTER CABLE CLAMPER
CARBURETOR COOLING DUCT
LOWER SHROUD
LOWER SHROUD SEAL
UPPER SHROUD COMP.
HIGH TENSION CORD CLIP
UPPER SHROUD SEAL
SCREW ST4.8X16-F
BOLT M6X25
SCREW ST3.5×13-F
DUST COVER
FAN COVER AND SHROUD ASSY.
FAN COVER AND SHROUD ASSY.
9
FIG.9 PARTS MANUAL
OIL PUMP ASSY.
1
2
3
4
5
1
1
1
2
1
M150-1021000
M150-1020002
M150-1020001
M150-B-1003075
M150-1022000
CHAIN OIL PUMP
NUT FLANGE M6
SPROCKET OIL PUMP DRIVEN
BOLT M6X25
OIL PUMP SUB ASSY.
REF NO. REGD NO.DESCRIPTIONPART NO.
5
32
1
4
4
OIL PUMP ASSY.
FIG.10PARTS MANUAL
10
REF NO. PART NO. DESCRIPTION REGD NO.
1
2
3
1
1
1
M150-1032000
M150-1033000
M150-1031000
CLUTCH ASSY. OUTER
DRIVE BELT
DRIVEN PULLEY ASSY.
DRIVEN PULLEY AND CLUTCH SUBASSY.
DRIVEN PULLEY AND CLUTCH SUBASSY.
2
1
3
FIG.11 PARTS MANUAL
11
REF NO. PART NO. DESCRIPTION REGD NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
M150-1040001
M150-1041000
91004-E6203-KAT
91004-E6202-KAT
91004-E6204-KAT
M150-1040008
M150-1040002
M150-1042000
M150-1040004
94510-20000
M150-1040003
M150-1043000
M150-1040007
M150-1040005
M150-1040006
TRANSMISSION COVER
TRANSMISSION COVER GASKET
RADIAL BALL BEARING E6203
RADIAL BALL BEARING E6202
RADIAL BALL BEARING E6204
SPECIAL BOLT M8X12
OIL SEAL 20X32X6
FINAL GEAR
EXTERNAL CIRCLIP 20
FINAL SHAFT
COUNTER SHAFT COMP.
COMPRESSOR FLANGE NUT M12
DRIVE SHAFT
TRANSMISSION ASSY.
TRANSMISSION ASSY.
4
32
1
6
8
7
6
5
9
1011
12
1514
13
1
2
34
FIG.12
12
PARTS MANUAL
REF NO. PART NO. DESCRIPTION REGD NO.
ELECTRIC SYSTEM
ELECTRIC SYSTEM
1
2
3
4
1
1
1
4
M150-1051200-8
M150-1051100
M150-1051100-3
M150-1051100-4
STATOR COMP.
FLYWHEEL COMP.
COOLING FAN COMP.
FLANGE BOLT M6x18
1
5
4
3
2
FIG.13
13
PARTS MANUAL
REF NO. PART NO. DESCRIPTION REGD NO.
1
1
1
2
1
1
2
3
4
5
M150-1060001
M150-1060002
M150-1060003
M150-1060005
M150-1064000
FLANGE STARTING CLUTCH
STARTER REDUCTION GEAR SHAFT
STARTER REDUCTION GEAR
FLANGE BOLT M6X16
STARTER MOTOR ASSY.
ELECTRIC STARTER ASSY.
ELECTRIC STARTER ASSY.
FIG.14PARTS MANUAL
14
REF NO. PART NO. DESCRIPTION REGD NO.
1
2
DRIVE PULLEY SUBASSY.
DRIVE PULLEY SUBASSY.
1
1M150-1071000 MOVABLE DRIVE PULLEY ASSY.
FIG.14PARTS MANUAL
REF NO. PART NO. DESCRIPTION REGD NO.
DRIVE PULLEY SUBASSY.
DRIVE PULLEY SUBASSY.
1
2
1
6
M150-1071000
M150-10710002
MOVABLE DRIVE PULLEY ASSY.
ROYER
FIG.15CARBURETOR
18
12
30
3
22
28
24
4 26
22
26
20
10
14
201317
2527
25
11
15
311
2
1
1
1
1
1
86
9
719
529
21
FIG.15CARBURETOR
18
12
30
3
22
28
24
4 26
22
26
20
10
14
201317
2527
25 2311
15
311
2
2
1
1
1
1
1
86
9
719
516 29
21
PARTS MANUAL
REF NO. PART NO. DESCRIPTION REGD NO.
CARBURETOR
GASKET SET A
JET NEEDLE SET
FLOAT SET
FLOAT CHAMBER SET
SCREW SET A
SCREW SET B
VALVE PLATE SET
AUTO BYSTARTER ASSY.
AIR CUT VALVE SET
COMPRESSION COIL SPRING
PAN SCREW M5x12
CARBURETOR ASSY.
TOP
VACUUM PISTON COMP.
FLOAT VALVE COMP.
NEEDLE JET HOLDER
BINDER
HOLDER CAP.
TUBE
PAN SCREW M4x8
PAN SCREW M4x14
SCREW-WASHER M4x8
SCREW-WASHER M4x10
SCREW-WASHER M5x12
TUBE CLIP (B7)
TUBE CLIP (B8)
TUBE 3.5x210
TUBE
MAIN JET 112#
SLOW JET 35#
CARBURETOR BODY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
4
2
2
2
2
2
1
1
1
1
16010-KAT-901
16012-KAT-903
16013-KAT-904
16015-KAT-905
16016-KAT-906
16028-KAT-907
16037-KAT-908
16046-KAT-909
16048-KAT-910
16050-KAT-911
16080-KJ9-003
16100-KAT-913
16107-KAT-914
16111-KAT-915
16155-KAT-902
16165-KAT-916
16179-KAB-670
16190-GJ2-004
95005-45270-50
93500-04008
93500-04014-1H
93892-04008-18
93892-04010-18
93892-05012-18
95002-02079
95002-02089
95005-35200-21
16199-GT8-600
99101-GHB-0112
99103-GY6-0350
16100-KAT-923
PARTS MANUAL
15
FIG. 16 PARTS MANUAL
Reverse Assembly
Ref. Num Part Number Description Req. No.1 GY150-401-0156 REVERSE GEAR PART OF CASE BODY 12 GY150-401-0157 RING GEAR OF REVERSE GEAR 13 GY150-401-0158 DOWEL PIN 24 GY150-401-0159 PAPER WASHER 15 GY150-401-0160 PLANET GEAR SEAT 16 GY150-401-0161 PLANET GEAR 37 GY150-401-0162 PLANET GEAR SHAFT 38 GY150-401-0163 OUTPUT SHAFT 19 GY150-401-0164 THRUST BEARING 1
10 GY150-401-0165 NEEDLE BEARING 211 GY150-401-0166 RING GEAR OF POSITIVE AND NEGATIVE ROTATION 112 GY150-401-0167 CHOKE PLUG 113 GY150-401-0168 BEARING 214 GY150-401-0169 SHELL OF REVERSE GEAR 115 GY150-401-0170 M10 COUPLING SCREW 516 GY150-401-0171 OIL SEAL 117 GY150-401-0172 SPROCKET WHEEL,DOUBLE ROW 118 GY150-401-0173 CIRCLIP 119 GY150-401-0174 BUSH ABSORBER 120 GY150-401-0175 SCREW COUNTERSUNK HEAD 421 GY150-401-0176 SHIFTING YOKE 122 GY150-401-0177 HOLLOW DOWEL PIN 223 GY150-401-0178 M8 SETSCREW 124 GY150-401-0179 O-RING 125 GY150-401-0180 M8 LICK NUT 126 GY150-401-0181 M6 COUPLING SCREW 227 GY150-401-0182 SPLIT CIRCLIP 128 GY150-401-0183 DRAGLINE DISC 129 GY150-401-0184 ADJUSTING HOLDER OF DRAGLING 130 GY150-401-0185 GEAR SHAFT OF GEAR SHIFT 131 GY150-401-0186 M6 LOCK SCREW 132 GY150-401-0187 M6 SETSCREW 133 GY150-401-0188 COMPRESSION SPRING OF SHIFTING YOKE 1
FIG. 17 PARTS MANUAL
Frame Assembly
Ref. Num Part Number Description Req. No.1 6.000.034B Throttle Cable 12 17-0700-00 Reverse Cable 13 16-0303-00 Front Electric Wire 14 9.908.055 ALLEN HEAD NUT M8*1.25*55 165 8.010.047 Concave Washer 206 9.220.008 LOCKING NYLON NUT M8 167 14548 Steering Chain Guard (Driver Side) 1
14549 Steering Chain Guard (Passenger Side) 18 14421 Screw, M4 x 0.75 x 15 49 16-0802-00 Utility Canvas Net 110 16-0801-00 Canvas Top 111 16-0803-00 A-Pillar Foam Bar 212 16-0804-00 B-Pillar Foam Bar 213 16-0106-00 A-Pillar Brush Guard (driver Side) 114 16-0107-00 A-Pillar Brush Guard (Passenger Side) 115 16-0101-00 C-Pillar (front) 116 16-0108-00 C-Pillar (Rear) 117 16-0104-00 C-Pillar (middle) 118 16-0608-00 Frame 119 16-0103-00 B-Pillar (driver) 120 16-0109-00 B-Pillar (passenger) 121 13-0206-00 Head Light 2
FIG. 18 PARTS MANUAL
Steering Assembly
Ref. Num PN Description Req. No.1 14100 Cover, Steering Wheel 12 14237 Bolt, M6 x 12 33 14102 STEERING WHEEL 14 14385 STEERING-SHAFT 15 14104 Bushing, Steering Shaft 36 14432 Bolt, M8x 1.25 x 12 17 14518 Sprocket, 06B-13T steel 18 14293 Washer, M8 Flat 19 14435 Bolt, M8 x 1.25 x 22 110 14519 Chain, KMC 06B-1Rx82L 111 14520 Circlip, M15 112 14521 Link, Steering Chain 113 14550 Washer, 18x8.2x2.5 114 14522 Sprocket, 06B-13T-Plastic 115 14523 Shaft, Steering Adjustment 116 14088 Nut, M8 x 1.25 x 40 FHCS 117 14439 Bolt, M8x 1.25 x 40 FHCS 118 14238 Washer, M5 Flat Zn 219 14496 Washer, M5 Flat Zn 220 14088 Nut, M8 x 1.25 Locking Flange 121 14441 Bolt, M8 x 1.25 x 100 FHCS 1
22 14430 Bolt, M6 x 1 x 25 FHCS 223 14386 Hydraulic Brake 124 14524 Brake Pad Kit 125 14426 Bolt, M6 x 1 x 14 FHCS 126 14442 Bolt, M8 x 1.25 x 145 HHCS 127 14120 Spring, Brake pedal 128 14119 Bushing, Pedal 429 14387 Brake Pedal 130 14236 Nut, M6 x 1 231 14430 Bolt, M6 x 1 x 25 FHCS 232 14388 Throttle Pedal 133 14113 Spring, Throttle Pedal 134 14389 Master Cylinder Cap 135 14525 Brake Hose 136 14390 Brake Caliper 137 14526 Throttle Pedal Cap 138 14527 Brake Pedal Cap 139 14437 Bolt, M8 x 1.25 x 25 FHCS 140 14088 Nut, M 8 x 1.25 Locking Flange 141 14528 Lever, Parking Brake 1
Ref. Num PN Description Req. No.
FIG. 19 PARTS MANUAL
Front Suspension
Ref. Num PN Description Req. No.1 14450 Bolt. M10*1.25*232 hhcs 42 14154 cap, Dust - Lower Suspension Arm 83 14155 Bushing, A Arm Lower 84 14391 Lower A-Arm 25 14246 Bolt, M10 x 1.25 x 40 FHCS 86 14392 Upper A-Arm 27 12243 Nut, M10x1.25 Locking Flange 88 14393 Shock, 345 mm Front 29 14087 Washer, Concave Clamp 210 Asm, Strut / Spindle- LH - Black 111 14244 Nut, M12 x 1.25 Castle ZN 412 14137 Seal, ball Join 413 14138 Spacer, Ball join Head 416 14626 Bearing, 6201 117 14624 Bearing, Inner 6003Z 118 Asm, Struct / Spindle - RH - Black 120 14529 End, Tie Rod - M10 221 14551 Washer 822 14552 Tie Rod, 360 x M10 x 1.5 2
16-1502-L
16-1502-R
23 16-0901-00 Left Front Tire Assy, 16x6-8 124 14430 Bolt, M6 x 1 x 25 225 14553 Nut, Tie Rod - M10 x 1.5 226 16-0903-00 Right Front Tire Assy, 16x6-8 127 14554 Nut, Tie Rod - M10 x 1.5 228 14224 Nt, M12 x 1.25 Castle Zn 229 14150 Pin, M2 x 20 Cotter 230 14151 Cap, Hub Nose 231 14555 Bushing, 21 x 15 x 15 232 14448 Bolt, M10 x 1.25 x 85 HHCS 133 14556 End, Tie Rod - M10 x 1.5 234 14400 Rivot, Steering Link 135 14236 Nut, M6 x 1 - Nyloc Flange 236 14156 O-Ring, M21.2 x 2.65 837 14490 Pin, M 1.8 x 20 Cotter 438 14245 Washer, M 12 Split Lock Zn 439 002-1000837 8 x 3.75 steel wheel 240 001-160608-00 16x6-8(F978) Tire 2
FIG. 20 PARTS MANUAL
Rear Swing Arm Assembly
Ref. Num PN Description Req. No.1 9.220.012 Locking Flange Nut M12 12 8.010.042 Engine Mount Washer Lint 23 7.020.001 Engine Mount Cushion 14 8.020.045 Engine Mount Spacker 15 8.010.041 Engine Mount Collar 16 7.020.020 Battery Cushion 17 9.200.012 M12 18 6.000.026 Engine Mount 19 9.220.010 Lockign Flange Nut M10 110 9.110.045 Flange Bolt, M10x.1.25x45 111 8.010.076 Engine Mount Bolt Plate Collar 112 17-0602-00 Swing Arm 113 14431 M6X1X60 214 14172 electric box cover 115 14246 M10x1.25X40 416 14243 M10x1.25 517 14535 Rear Shock 218 14324 M12x1.25 219 14191 Bushing, swingarm isolator 220 14452 M12X1.25X60 221 14372 M6X1X16 422 14185 Guard, lower Chain 123 6.00.085 Battery 124 14186 Battery Cover 125 14177 Engine Mount, Spanner 126 14449 M10x1.25X195 127 14187 Battery Strap 1
FIG. 21 PARTS MANUAL
Engine / Air Cleaner / Muffler
Ref. Num PN Description Req. No.8 8.020.056 AIR CLEANER CLAMP 19 4.000.018 AIR CLEANER ASSY. 110 6.000.024 CARBURETOR 111 006-HS150-00 ENGINE, 150CC 112 8.030.037 MUFFLER RACK SUPPORT 113 9.100.612 BOLT, M5X16 314 9.400.006 LOCKING WASHER Φ6 3
25 8.040.013 AIR CLEANER CLIP 126 7.010.057 AIR CLEANER DUCT 127 8.020.176 AIR CLEANER CLAMP 128 9.108.040 FLANGE BOLT, M8X1.25X40 1
15 6.000.074 MUFFLER COMP. EX 116 8.020.055 BOOT CLAMP 117 6.000.162 SIDE CASE BOOT 118 9.040.027 MUFFLER JOINT NUT, M6 219 9.040.005 EX. PIPE GASKET 120 7.010.047 AIR CLEANER CASE COMP 121 9.805.003 TAPPING SCREW, M5X16 422 6.000.151 AIR CLEANER ELEMENT 123 7.010.048 AIR CLEANER COVER 1
FIG. 22 PARTS MANUAL
Electrical / Wiring Harness
Ref. Num PN Description Req. No.1 6.000.025 Ignition Coil 12 6.000.058 Headlight Switch 13 6.000.159 Engine Shut Off Switch 14 17-0301-00 Ignition Switch 15 17-0303-00 Warning Harness 16 9.100.620 Bolt M6x20 27 9.210.006 Nylon Locking Nut M6 28 6.000.124 Regulator Rectifier 19 6.000.035 Starter Relay 110 6.000.267 C.D.I 111 9.210.005 Nut, M5 112 9.600.525 Bolt, M5x25 113 6.000.038 Fuse 2
FIG. 23 PARTS MANUAL
Rear Housing
Ref. Num PN Description Req. No.1 9.108.022 Bolt M8x1.25x22 42 14202 Rear Brake Disc 13 9.220.008 Locknig Flange Nut. M8 144 17-1101-00 Rear Axle 15 17-1103-00 Chain: 530H-50L 16 008-32-530 530H-32T 17 9.108.027 Bolt, M8x1.25x27 48 9.040.006 Dust Seal 50x34-7 29 8.030.008 Comp. Housing RR. Axle Brg 210 9.030.006 Bearing 6206 211 8.020.028 Bearing Base 212 9.108.040 Bolt, M8x1.25x40 613 9.040.007 Dust Seal 42 x30-7 214 17-0902-00 Left Rear Wheel Assembly: 18x7-8 115 17-0904-00 Right Rear Wheel Assembly: 18x7-8 117 6.000.149 Master Link, Chain 120 9.700.016 Spacer 16 221 9.800.016 Castle Nut, M16 222 9.500.430 Cotter Pin, 4x30 223 7.020.039 Cover RR. Hub 224 001-180708-00 Tire: 18x7-8 225 002-1000807 Steel Wheel: 8 2
FIG. 24 PARTS MANUAL
Fenders / Shifter / Seat Belt
Ref. Num PN Description Req. No.1 9.106.014 Flange Bolt M6x14 122 17-0204.00 Rear Fender 23 17-0601-00L Rear Fender Bracket, Driver Side 14 17-0601-00R Rear Fender Bracket, Passenger Side 15 9.108.045 Flange Bolt M8x.125x45 26 9.108.025 M8X1.25X25 47 17-0211-00 Front Fender 28 7.020.024 Cover, Reverse Lever 19 7.020.026 Cover, Lever / Green Black 1
10 9.108.030 M8X1.25X30 111 9.108.020 M8X1.25X20 112 6.034.096 M8X1.25 613 17-0624-00 Fender Bracket Holder 214 8.040.004 Spring 115 9.108.040 M8X1.25X40 116 8.020.082 Spacer Lever 217 8.040.003 Spring, Lever 118 6.050.065 Lever 119 17-0625-00L Front Left Fender Bracket 120 17-0625-00R Front Right Fender Bracket 121 6.000.042 Reverse Lever Assy. 122 9.020.010 M10X1.25 423 9.110.030 M10 424 9.710.025 M10X1.25X25 425 9.112.025 M12X1.25X25 426 9.200.012 M12X1.25 427 14786 Retractable Seatbelt 2
FIG. 25 PARTS MANUAL
Fuel Tank / Seats / Rear Carrier
Ref. Num PN Description Req. No.1 9.108.030 M8X1.25X30 22 9.108.025 M8X1.25X25 43 17-0609-00 Rear Rack 14 16-0411-00 Driver Seat Track 15 16-0412-00 Passenger Seat 16 6.000.053 Fuel Cap 17 4.000.011 Fuel Tank 18 9.108.045 M8X1.25X45 49 8.010.034 Tank Collar 4
10 7.020.005 Rubber Mount 411 9.300.008 Washer, M8 412 9.210.008 Nut, M8x1.25 1213 6.000.046 Auto Fuel Cock Assy. 114 7.020.021 Fuel Tube Comp #1 115 7.020.023 Vacuum Tube Comp 116 7.020.022 Vacuum Tube Comp. #2 117 6.000.056 Fuel Filter 118 16-0401-00 Driver Seat 119 9.108.050 M8X1.25X50 220 9.108.040 M8X1.25X40 2
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