Document Insertion Unit-J1
sertion Unit-J1 REV. 0 PRINTED IN U.S.A.
PC cover A5.qxp 10/23/2009 9:27 AM Page 1
PARTSCATALOG
COPYRIGHT © 2009 CANON INC. CANON Document In
September 15, 2009Rev. 0
PREFACE
This Parts Catalog contains listings of parts used
Diagrams are provided with the listings to aid the service technician in identifying clearly, the
item to be orderd.
Whenever ordering parts, consult this Parts Catalog for all of the information pertaining to each
item. Be sure to include, in the Parts Request, the full item description, the item part number,
and the quantity.
COPYRIGHT (C) 1999 CANON INC.
Use of this manual should be
strictly supervised to avoid
disclosure of confidential
information.
Contents
NUMERICAL INDEX
Document Insertion Unit-J1(Numerical Index)................................... 1-1
Document Insertion Unit-J1(Parts Catalog)
A ASSEMBLY LOCATION DIAGRAM ......................................2-1L01 ACCESSORY ........................................................................2-2L10 EXTERNAL COVERS, PANELS, ETC. .................................2-4L11 INTERNAL COMPONENTS 1 ...............................................2-6L12 INTERNAL COMPONENTS 2 ...............................................2-9L13 MACHINE REAR PLATE .....................................................2-11L16 PICK-UP TRAY ASSEMBLY ...............................................2-14L17 UPPER COVER UNIT .........................................................2-16L20 DRIVE ASSEMBLY ..............................................................2-19L25 HINGE ASSEMBLY .............................................................2-21L30 SEPARATION ASSEMBLY .................................................2-23L31 REVERSE ENTRANCE GUIDE ASSEMBLY ......................2-26L32 HORIZONTAL FEEDER GUIDE LOWER ASSEMBLY .......2-28L33 HORIZONTAL FEEDER GUIDE UPPER ASSEMBLY ........2-30ZZA MECHANICAL STANDARD PARTS (HOW TO USE) .........2-32ZZB MECHANICAL STANDARD PARTS (SCREWS) ................2-33ZZC MECHANICAL STANDARD PARTS (BOLTS) ....................2-40ZZD MECHANICAL STANDARD PARTS (NUTS) ......................2-41ZZE MECHANICAL STANDARD PARTS (RETAINING RINGS) 2-42
NUMERICAL INDEXDocument Insertion Unit-J1(Numerical Index)
PARTS NUMBERFIGURE
& PARTS NUMBERFIGURE
& PARTS NUMBERFIGURE
&
KEY NO. KEY NO. KEY NO4A1-7275-000 L13 - 204A1-7276-000 L13 - 224A1-7276-000 L30 - 354A1-7276-000 L32 - 144A1-7339-000 L20 - 244A1-7506-000 L11 - 14A1-7507-000 L11 - 24A1-7508-000 L11 - 34A1-7551-000 L17 - 144A3-3529-000 L10 - 244A3-3529-000 L11 - 424A3-3529-000 L12 - 114A3-3529-000 L13 - 324A3-3529-000 L17 - 164A3-3529-000 L20 - 274A3-3529-000 L25 - 114A3-3529-000 L30 - 234A3-3740-000 L16 - 204A3-3746-000 L16 - 144A3-3751-000 L17 - 14A3-3752-000 L17 - 34A3-3759-000 L17 - 234A3-3761-000 L17 - 224A3-3763-000 L16 - 264A3-3764-000 L16 - 194A3-3765-000 L16 - 254A3-3766-000 L16 - 54A3-3767-000 L16 - 104A3-3768-000 L16 - 114A3-3769-000 L16 - 84A3-3770-000 L16 - 74A3-3772-000 L16 - 184A3-3775-000 L30 - 174A3-3779-000 L30 - 24A3-3829-000 L25 - 44A3-3868-000 L30 - 224A3-3869-000 L17 - 74A3-3870-000 L17 - 84A3-3888-000 L30 - 364A3-3937-000 L31 - 24A3-3956-000 L16 - 224A3-3961-000 L20 - 24A3-3968-000 L17 - 244A3-3968-000 L30 - 94A3-3969-000 L16 - 134A3-3971-000 L11 - 114A3-3971-000 L31 - 54A3-3978-000 L17 - 274A3-3979-000 L11 - 344A3-4591-000 L13 - 24A3-4591-000 L20 - 224A3-4592-000 L30 - 18
4A3-4594-000 L20 - 34A3-4598-000 L11 - 74A3-4598-000 L13 - 334A3-4598-000 L13 - 404A3-4598-000 L20 - 94A3-4598-000 L30 - 324A3-4600-000 L13 - 84A3-4600-000 L20 - 264A3-4601-000 L13 - 114A3-4601-000 L20 - 254A3-4601-000 L25 - 94A3-4601-000 L30 - 244A3-4602-000 L17 - 354B1-0582-000 L10 - 224B1-0591-000 L11 - 454B1-0591-000 L31 - 84F3-0859-000 L17 - 174F3-0860-000 L17 - 334F3-0871-000 L17 - 264F3-0878-000 L16 - 164F3-0881-000 L30 - 44H1-6449-000 L11 - 44H3-0282-000 L16 - 24S3-0509-000 L16 - 124S3-0510-000 L17 - 44S3-0510-000 L30 - 264S3-0511-000 L17 - 344S3-0512-000 L17 - 64S3-0516-000 L30 - 104S3-0517-000 L20 - 164S3-0520-000 L20 - 44S3-0521-000 L17 - 204S3-0528-000 L20 - 104S3-0529-000 L30 - 114S3-0530-000 L17 - 94S3-0533-000 L30 - 124S3-0535-000 L30 - 294S3-0538-000 L20 - 114S3-2199-000 L33 - 34S3-2266-000 L30 - 134S3-2267-000 L17 - 304S3-2269-000 L11 - 514S3-2269-000 L17 - 254S3-3221-000 L20 - 144S3-3222-000 L13 - 34S3-3222-000 L13 - 134S3-3222-000 L20 - 174S3-3222-000 L30 - 144S3-3222-000 L32 - 134S3-9175-000 L25 - 64S3-9176-000 L25 - 7FC2-0709-000 L17 - 11
FC2-0709-000 L20 - 5FC2-0709-000 L30 - 27FC2-2120-020 L01 - 2FC2-2120-020 L10 - 23FC2-2120-020 L11 - 18FC2-2120-020 L12 - 12FC2-2120-020 L16 - 23FC2-2120-020 L17 - 21FC2-2120-020 L20 - 6FC2-2120-020 L30 - 5FC3-0661-000 L17 - 2FC3-0661-000 L30 - 28FC3-0661-000 L32 - 6FC3-0779-020 L01 - 3FC3-0779-020 L10 - 25FC3-0779-020 L11 - 43FC3-0779-020 L13 - 41FC3-0779-020 L25 - 10FC3-0779-020 L30 - 15FC3-0779-020 L31 - 6FC3-0779-020 L32 - 10FC3-0779-020 L33 - 9FC3-6060-000 L13 - 42FC5-3670-000 L33 - 2FC5-4048-000 L12 - 4FC5-4116-010 L12 - 8FC5-4425-000 L10 - 21FC5-4425-000 L11 - 20FC5-4425-000 L13 - 39FC5-4425-000 L17 - 36FC5-4425-000 L20 - 7FC5-4425-000 L30 - 25FC5-4425-000 L32 - 9FC5-5450-000 L01 - 1FC7-6396-000 L12 - 2FC7-6397-000 L11 - 16FC7-6397-000 L33 - 4FC7-6398-000 L11 - 26FC7-6399-000 L11 - 10FC7-6399-000 L31 - 4FC7-6407-000 L11 - 27FC7-6408-000 L11 - 28FC7-6409-000 L11 - 30FC7-6410-000 L13 - 16FC7-6411-000 L11 - 32FC7-6412-000 L11 - 36FC7-6413-000 L32 - 5FC7-6415-000 L31 - 3FC7-6417-000 L11 - 33FC7-6418-000 L33 - 5FC7-6430-000 L16 - 27FC7-6431-000 L20 - 8
1-1
PARTS NUMBERFIGURE
& PARTS NUMBERFIGURE
& PARTS NUMBERFIGURE
&
NUMERICAL INDEXDocument Insertion Unit-J1(Numerical Index)
KEY NO. KEY NO. KEY NO
FC7-6433-000 L17 - 13FC7-6437-000 L11 - 13FC7-6440-000 L12 - 6FC7-6443-000 L10 - 11FC7-6444-000 L12 - 13FC7-6446-000 L32 - 12FC7-6451-000 L13 - 31FC7-6452-000 L11 - 8FC7-6458-000 L25 - 3FC7-6471-000 L31 - 1FC7-6475-000 L11 - 12FC7-6477-000 L11 - 9FC7-6480-000 L12 - 7FC7-6483-000 L17 - 5FC7-6495-000 L20 - 1FC7-6495-000 L30 - 1FC7-6496-000 L10 - 14FC7-6503-000 L12 - 10FC7-6515-000 L32 - 1FC7-6529-000 L30 - 7FC7-6541-000 L17 - 18FC7-6735-000 L10 - 18FC7-7585-000 L11 - 21FC7-7587-000 L13 - 30FC7-7649-000 L10 - 26FC7-7649-000 L30 - 8FC7-7649-000 L31 - 7FC7-7651-000 L10 - 20FC7-7651-000 L11 - 50FC9-1862-000 L33 - 8FC9-1864-000 L11 - 52FC9-1866-000 L16 - 21FC9-1867-000 L16 - 6FC9-1868-000 L16 - 28FC9-1869-000 L16 - 3FC9-7581-000 L10 - 1FC9-7582-000 L10 - 2FC9-7583-000 L10 - 3FC9-7584-000 L10 - 4FC9-7585-000 L10 - 5FC9-7586-000 L11 - 49FC9-7587-000 L10 - 15FC9-7588-000 L10 - 6FC9-7589-000 L10 - 10FC9-7590-000 L30 - 6FC9-7591-000 L10 - 12FC9-7593-000 L10 - 8FC9-7594-000 L17 - 28FC9-7595-000 L17 - 29FC9-7596-000 L10 - 9FC9-7597-000 L10 - 13FC9-7598-000 L10 - 16
FC9-7603-000 L13 - 17FC9-7604-000 L11 - 22FC9-7607-000 L11 - 25FC9-7608-000 L32 - 2FC9-7609-000 L32 - 3FC9-7611-000 L30 - 16FC9-7613-000 L13 - 21FC9-7615-000 L13 - 26FC9-7616-000 L13 - 27FC9-7617-000 L13 - 23FC9-7634-000 L10 - 17FH2-7116-000 L01 - 9FH5-1040-000 L20 - 12FH6-5136-000 L13 - 15FH7-7625-030 L13 - 29FK2-0146-000 L01 - 10FK2-0147-000 L01 - 11FK2-0148-000 L01 - 12FK2-4580-000 L13 - 6FK2-4580-000 L20 - 23FK2-4581-010 L16 - 1FK2-4582-000 L13 - 9FK2-4584-000 L12 - 9FK2-4589-000 L25 - 1FK2-4590-000 L30 - 34FK2-4591-000 L17 - 15FK2-4592-000 L16 - 15FK2-4593-000 L32 - 4FK2-4594-000 L11 - 47FK2-4595-000 L11 - 48FK2-4596-000 L11 - 46FK2-4597-000 L13 - 7FK2-4598-000 L13 - 10FK2-4599-000 L13 - 34FK2-4619-000 L12 - 3FK2-4620-000 L01 - 8FK2-4621-000 L01 - 7FK2-4622-000 L13 - 35FK2-4623-000 L13 - 36FK2-4625-000 L13 - 37FK2-4626-000 L12 - 5FK2-9905-000 L13 - 38FL2-6760-000 L12 - 1FL2-6762-000 L25 - 2FL2-6770-000 L33 - 1FL2-6774-000 L11 - 5FL2-6776-000 L11 - 17FL3-3114-000 L16 - 24FL3-3359-000 L16 - 4FL3-3360-000 L10 - 7FM3-1416-000 L13 - 1FM3-3868-000 L16 - 17
FM4-4001-000 L16 -FM4-4003-000 L17 -FM4-4025-000 L11 - 31FM4-4026-000 L11 - 29FS1-1213-000 L13 - 19FS1-1213-000 L20 - 18FS1-1213-000 L30 - 33FS2-1052-000 L11 - 14FS2-1052-000 L17 - 12FS2-1052-000 L30 - 30FS2-1613-000 L30 - 20FS2-1671-000 L11 - 41FS2-3899-000 L13 - 43FS2-9357-000 L11 - 44FS5-3890-000 L13 - 28FS5-9337-020 L01 - 4FS7-0264-000 L13 - 14FU5-0427-000 L20 - 15FU5-0427-000 L30 - 31FU5-3590-000 L13 - 18FU5-8560-000 L10 - 19FU5-9564-000 L25 - 8FU6-8231-000 L11 - 23FU6-8479-000 L01 - 5FU7-0714-000 L13 - 4FU7-0715-000 L13 - 5FU7-2034-000 L33 - 7FU7-2035-000 L33 - 6FU7-2036-000 L11 - 15FU7-2037-000 L11 - 38FU7-2038-000 L11 - 19FU7-2039-000 L11 - 39FU7-2040-000 L11 - 6FU7-2041-000 L13 - 12FU7-2042-000 L11 - 40FU7-2043-000 L32 - 8FU7-2044-000 L17 - 19FU7-2045-000 L17 - 31FU7-2046-000 L20 - 19FU7-2109-000 L11 - 37FU7-8317-000 L16 - 29FU7-8318-000 L01 - 6NPN L01 -NPN L10 -NPN L11 -NPN L12 -NPN L13 -NPN L20 -NPN L25 -NPN L30 -NPN L31 -NPN L32 -
1-2
PARTS NUMBERFIGURE
& PARTS NUMBERFIGURE
& PARTS NUMBERFIGURE
&
NUMERICAL INDEXDocument Insertion Unit-J1(Numerical Index)
KEY NO. KEY NO. KEY NO
NPN L33 -RB2-8087-000 L11 - 24WG8-5696-000 L11 - 35WG8-5696-000 L16 - 9WG8-5696-000 L17 - 10WG8-5696-000 L20 - 13WG8-5696-000 L25 - 5WG8-5696-000 L30 - 19WG8-5696-000 L32 - 7XF2-1305-060 L30 - 21XF2-1305-260 L20 - 21XF2-1310-960 L32 - 11XF9-0761-000 L13 - 25XF9-0762-000 L20 - 20XF9-0765-000 L13 - 24XG4-0818-055 L30 - 3XG9-0520-000 L17 - 32
1-3
Document Insertion Unit-J1(PartsCatalog)
Document Insertion Unit-J1120V US F28-0452-000 FMJ
230V EU/O F28-0453-000 FMM
Contents
A ASSEMBLY LOCATION DIAGRAM ...................................................................2-1L01 ACCESSORY .....................................................................................................2-2L10 EXTERNAL COVERS, PANELS, ETC. ..............................................................2-4L11 INTERNAL COMPONENTS 1 ............................................................................2-6L12 INTERNAL COMPONENTS 2 ............................................................................2-9L13 MACHINE REAR PLATE ..................................................................................2-11L16 PICK-UP TRAY ASSEMBLY ............................................................................2-14L17 UPPER COVER UNIT ......................................................................................2-16L20 DRIVE ASSEMBLY...........................................................................................2-19L25 HINGE ASSEMBLY ..........................................................................................2-21L30 SEPARATION ASSEMBLY ..............................................................................2-23L31 REVERSE ENTRANCE GUIDE ASSEMBLY ...................................................2-26L32 HORIZONTAL FEEDER GUIDE LOWER ASSEMBLY ....................................2-28L33 HORIZONTAL FEEDER GUIDE UPPER ASSEMBLY .....................................2-30ZZA MECHANICAL STANDARD PARTS (HOW TO USE) ......................................2-32ZZB MECHANICAL STANDARD PARTS (SCREWS)..............................................2-33ZZC MECHANICAL STANDARD PARTS (BOLTS)..................................................2-40ZZD MECHANICAL STANDARD PARTS (NUTS)....................................................2-41ZZE MECHANICAL STANDARD PARTS (RETAINING RINGS) .............................2-42
FIGURE A
ASSEMBLY LOCATION DIAGRAML16
PICK-UP TRAY ASSEMBLY
SEPARATION ASSEMBLY
L30
HOR'NAL FEED GUIDE LOWER ASS'Y
L32
DRIVE ASSEMBLY
L20
HINGE ASSEMBLY
L25
UPPER COVER ASSEMBLY
L17REVERSE ENTRANCE GUIDE ASS'Y
L31
HOR'NAL FEED GUIDE UPPER ASS'Y
L33
2-1
FIGURE L01
ACCESSORY120V 230V
(CN79)(CN77)
(CN78)(CN76)
SEE PARTS CATALOG External 2Hole / 2/3Hole /2/4Hole / 4Hole Puncher-A1 /Staple Finisher-B1 /Booklet Finisher-B1
7
5 6
2
4
3 8
1
2
2
9 10 11 12
2-2
FIGURE & KEY
NO.
PARTS NUMBER
RANK
Q'TY DESCRIPTION SERIAL NUMBER/REMARKS
SVC
Fig.L01 NPN RF ACCESSORY
1 FC5-5450-000 1 PLATE,GROUNDING
2 FC2-2120-020 7 SCREW, M4X7
3 FC3-0779-020 1 SCREW, TAPPING, M3X6
4 FS5-9337-020 2 SCREW, STEPPED, M4X6
5 FU6-8479-000 1 LABEL, PAPER SIZE, LOWER TRAY
6 FU7-8318-000 1 LABEL, PROHIBITED PAPER
7 FK2-4621-000 1 CABLE, B
8 FK2-4620-000 1 CABLE, A
9 FH2-7116-000 1 CORD, POWER SUPPLY 120V
10 FK2-0146-000 1 CORD, POWER SUPPLY 230V
11 FK2-0147-000 1 CORD, POWER SUPPLY 230V
12 FK2-0148-000 1 CORD, POWER SUPPLY 230V
2-3
FIGURE L10
EXTERNAL COVERS, PANELS, ETC.EU/O
17
15
16
2
1
4
913
12
18
14
21
18
8
11
3
19
5
10
7
6
20
20
23
23
23
24
23
26
25
20
22
2-4
FIGURE & KEY
NO.
PARTS NUMBER
RANK
Q'TY DESCRIPTION SERIAL NUMBER/REMARKS
SVC
Fig.L10 NPN RF EXTERNAL COVERS, PANELS, ETC.
1 FC9-7581-000 1 COVER, REVERSE ASSEMBLY, FRONT
2 FC9-7582-000 1 COVER, REVERSE FRAME, FRONT
3 FC9-7583-000 1 COVER, REVERSE REAR, LOWER
4 FC9-7584-000 1 COVER, REVERSE ASSEMBLY, LEFT
5 FC9-7585-000 1 COVER, REVERSE ASSEMBLY, RIGHT
6 FC9-7588-000 1 COVER, REVERSE ASS'Y SUB, LEFT
7 FL3-3360-000 1 COVER, PICK-UP ASSEMBLY, REAR
8 FC9-7593-000 1 COVER, PICK-UP ASSEMBLY, RIGHT
9 FC9-7596-000 1 COVER, PICK-UP ASSEMBLY FR., 2
10 FC9-7589-000 1 COVER, REVERSE ASS'Y REAR, UP.
11 FC7-6443-000 1 BRACKET, COVER
12 FC9-7591-000 1 COVER, PICK-UP ASSEMBLY FR., 1
13 FC9-7597-000 1 COVER, PICK-UP ASS'Y BASE, FR.
14 FC7-6496-000 1 PLATE, COVER MOUNTING, FRONT
15 FC9-7587-000 1 COVER, REVERSE ASSEMBLY, FRONT
16 FC9-7598-000 1 COVER, TRAY, FRONT
17 FC9-7634-000 1 COVER, FOLDER UNIT SUB, FRONT
18 FC7-6735-000 2 BRACKET, COVER MOUNTING, FRONT
19 FU5-8560-000 1 LABEL, GROUNDING EU/O
20 FC7-7651-000 5 SCREW, STEPPD
21 FC5-4425-000 1 CLIP
22 4B1-0582-000 1 SPRING,LEAF
23 FC2-2120-020 4 SCREW, M4X7
24 4A3-3529-000 3 SCREW, PS STEPED, M4
25 FC3-0779-020 1 SCREW,TAPPING,M3X6
26 FC7-7649-000 1 SCREW, STEPPED
2-5
FIGURE L11
INTERNAL COMPONENTS 1SEE FIGURE L33
(S11)
B
B
(S10)(CN82)
(CN83)
(S12)(CN84)
(SW1)(CN85)
A
C
(CN82)
(CN81)
(CN4)
(CN85) (CN8)
(CN83)
(CN80) (CN84)
C
SEE FIGURE L32
SEE FIGURE L31
z
A
FROM FIGURE L25
2910
42
7
8
25
22
25
25
32
20
35
32
10
10
10
11
1114
35
45
10
10
20
51
45
34
35
43
51
41
41
41
42
18
42 43
43
43 4143
4141
45
45
17
1
2
3
4
5
6
9
11
12
13
1415
1618
19
21
26
27
28
30
31
3334
3637
38
39
40
41
44
46 47
48
49
50
43
42
18
45
17
4543
43
43
41
43
23
23
41
24
52
2-6
FIGURE & KEY
NO.
PARTS NUMBER
RANK
Q'TY DESCRIPTION SERIAL NUMBER/REMARKS
SVC
Fig.L11 NPN RF INTERNAL COMPONENTS 1
1 4A1-7506-000 1 LEVER, SWITCH
2 4A1-7507-000 1 HOLDER, LEVER SUPPORT
3 4A1-7508-000 1 HOLDER, SENSOR/MICROSWITCH
4 4H1-6449-000 1 MICROSWITCH SW1
5 FL2-6774-000 1 GUIDE, PAPER FEED OUTLET, UP.
6 FU7-2040-000 1 SPRING, TORSION
7 4A3-4598-000 2 SCREW. W/WASHER, M3X6
8 FC7-6452-000 1 GUIDE, PAPER FEED ENTRANCE
9 FC7-6477-000 1 GUIDE, VERTICAL FEED INNER
10 FC7-6399-000 6 ROLLER, FEED
11 4A3-3971-000 3 SPRING,LEAF
12 FC7-6475-000 1 GUIDE, REVERSE LOWER, 1
13 FC7-6437-000 1 STOPPER, REVERSE GUIDE
14 FS2-1052-000 2 BUSHING, CU
15 FU7-2036-000 1 SPRING, TORSION
16 FC7-6397-000 1 LEVER, FEED GUIDE LOCK, FRONT
17 FL2-6776-000 2 HANDLE
18 FC2-2120-020 3 SCREW, M4X7
19 FU7-2038-000 1 SPRING, TORSION
20 FC5-4425-000 9 CLIP
21 FC7-7585-000 1 CATCH, MAGNET
22 FC9-7604-000 1 ROLLER, VERTICAL PAPER FEED, 1
23 FU6-8231-000 2 LABEL, JAM OPERATION
24 RB2-8087-000 1 CLIP
25 FC9-7607-000 3 ROLLER, REVERSE
26 FC7-6398-000 1 LEVER, REVERSE GUIDE LOCK, RR.
27 FC7-6407-000 1 GUIDE, REVERSE ASS'Y FLAPPER
28 FC7-6408-000 1 LINK, ENTRANCE FLAPPER
29 FM4-4026-000 1 FLAPPER, OUTLET
30 FC7-6409-000 1 LINK, OUTLET FLAPPER
31 FM4-4025-000 1 FLAPPER, ENTRANCE
2-7
32 FC7-6411-000 2 LEVER, VERTICAL FEED SENSOR
33 FC7-6417-000 1 LEVER, REVERSE GUIDE LINK
34 4A3-3979-000 2 SPRING, LEAF
35 WG8-5696-000 3 PHOTO INTERRUPTER, TLP1243 S10,S11,S12
36 FC7-6412-000 1 LEVER, REVERSE PATH SENSOR
37 FU7-2109-000 1 SPRING, TORSION
38 FU7-2037-000 1 SPRING, TORSION
39 FU7-2039-000 1 SPRING, TORSION
40 FU7-2042-000 1 SPRING, TENSION
41 FS2-1671-000 9 BUSHING
42 4A3-3529-000 AR SCREW, PS STEPED, M4
43 FC3-0779-020 AR SCREW,TAPPING,M3X6
44 FS2-9357-000 1 SCREW, STEPPED
45 4B1-0591-000 10 CLIP
46 FK2-4596-000 1 CABLE, SWITCH
47 FK2-4594-000 1 CABLE, SENSOR, 1
48 FK2-4595-000 1 CABLE, REVERSE UNIT
49 FC9-7586-000 1 COVER, REVERSE ASSEMBLY UPPER
50 FC7-7651-000 4 SOREW, STEPPED
51 4S3-2269-000 2 SPRING,TORSION
52 FC9-1864-000 1 COVER, FOLDER, FRONT SUB
FIGURE & KEY
NO.
PARTS NUMBER
RANK
Q'TY DESCRIPTION SERIAL NUMBER/REMARKS
SVC
2-8
FIGURE L12
INTERNAL COMPONENTS 2(CN24)
(CN25)
(CN71)
(CN23)
(CN75)
11
11
11
1
9 8
11
11
11
112
2
6
7
7
10
11
4
9
11
3
5
11
11
12
13
13
2-9
FIGURE & KEY
NO.
PARTS NUMBER
RANK
Q'TY DESCRIPTION SERIAL NUMBER/REMARKS
SVC
Fig.L12 NPN RF INTERNAL COMPONENTS 2
1 FL2-6760-000 1 PIN, POSITIONING, FRONT
2 FC7-6396-000 4 CASTER, UNIVERSAL
3 FK2-4619-000 1 CABLE, INTERFACE, 2
4 FC5-4048-000 1 SPRING, GROUNDING
5 FK2-4626-000 1 CABLE, GROUNDING
6 FC7-6440-000 1 ARM, MOUNT SUPPORT
7 FC7-6480-000 2 FOOT, MOUNT SUPPORT
8 FC5-4116-010 1 SPRING, GROUDING
9 FK2-4584-000 1 CABLE, POWER SUPPY PELAY
10 FC7-6503-000 1 BOLTM4X8
11 4A3-3529-000 AR SCREW, PS STEPED, M4
12 FC2-2120-020 2 SCREW, M4X7
13 FC7-6444-000 2 BRACKET, MOUNT FOOT
2-10
FIGURE L13
MACHINE REAR PLATE(CN2)
(CN72)
(CN88)
(CN11)
(CN87)
(CN12)
(CN10)
(CN89)
(CN1)
(CN73-2) (CN73-1)
(CN87)
(CN74-1)(CN74-2)
(M11)
(CN88)(M3)
(CN90)(SL1)
18
5
4
43
27
32
14
26
342
2524
19
2317
12
11
9
31
1
38
3729
30
2
8
15
2
16
22
6
21
2222
13
13
28
22
2
3
22
27
20
22
1922
20
32
32
11
32
32
32
40
35
7
10
34
36
39
19
39
39
3932
41
33
41
41
11
11
19
2-11
FIGURE & KEY
NO.
PARTS NUMBER
RANK
Q'TY DESCRIPTION SERIAL NUMBER/REMARKS
SVC
Fig.L13 NPN RF MACHINE REAR PLATE
1 FM3-1416-000 1 INSERTER CONTROLLER PCB ASS'Y
2 4A3-4591-000 4 JOINT
3 4S3-3222-000 2 PULLEY
4 FU7-0714-000 1 GEAR, 27T
5 FU7-0715-000 1 GEAR, 33T
6 FK2-4580-000 1 MOTOR, STEPPING, DC M3
7 FK2-4597-000 1 CABLE, MOTOR
8 4A3-4600-000 2 SCREW,W/WASHER,M4X8
9 FK2-4582-000 1 MOTOR, STEPPING, DC M11
10 FK2-4598-000 1 CABLE, MOTOR
11 4A3-4601-000 3 SCREW. W/WASHER, M3X8
12 FU7-2041-000 1 SPRING, TENSION
13 4S3-3222-000 6 PULLEY
14 FS7-0264-000 1 GEAR, 36T
15 FH6-5136-000 1 SOLENOID SL1
16 FC7-6410-000 1 LINK, FLAPPER SOLENOID
17 FC9-7603-000 1 HOLDER, ONE-WAY
18 FU5-3590-000 1 GEAR
19 FS1-1213-000 4 BUSHING
20 4A1-7275-000 2 PULLEY, 22T
21 FC9-7613-000 1 PULLEY, 22T
22 4A1-7276-000 6 FLANGE
23 FC9-7617-000 1 BELT, TIMING, COGGED
24 XF9-0765-000 1 BELT, TIMING
25 XF9-0761-000 1 BELT, TIMING
26 FC9-7615-000 1 BELT, TIMING, COGGED
27 FC9-7616-000 2 BELT, TIMING, COGGED
28 FS5-3890-000 1 PULLEY, 18T
29 FH7-7625-030 1 BREAKER,ELECTRIC LEAKAGE
30 FC7-7587-000 2 SCREW, MACH.,PAN HEAD
31 FC7-6451-000 1 COVER, BRACKET HARNESS
2-12
32 4A3-3529-000 AR SCREW, PS STEPED, M4
33 4A3-4598-000 2 SCREW. W/WASHER, M3X6
34 FK2-4599-000 1 CABLE, SOLENOID
35 FK2-4622-000 1 CABLE, DC POWER SUPPLY
36 FK2-4623-000 1 CABLE, AC BREAKER
37 FK2-4625-000 1 CABLE, AC INLET
38 FK2-9905-000 1 POWER SUPPLY PCB ASSEMBLY
39 FC5-4425-000 5 CLIP
40 4A3-4598-000 1 SCREW, PLAIN WASHER, M3X6
41 FC3-0779-020 4 SCREW,TAPPING,M3X6
42 FC3-6060-000 1 CLUTCH, ONE-WAY
43 FS2-3899-000 1 PULLEY, 22T
FIGURE & KEY
NO.
PARTS NUMBER
RANK
Q'TY DESCRIPTION SERIAL NUMBER/REMARKS
SVC
2-13
FIGURE L16
PICK-UP TRAY ASSEMBLY(S9)(S6)
(S8)
(S8)
(CN67)
(CN68)
(CN61)(CN63)
(CN64)
(CN65)(CN60)
(CN63)
(CN64)
(CN65)
(CN63)
C
C A
A
B
B
20
18
19
9
1824
25
22
17
21
4
29
3
10
15
1
14
16
8
5 9
127
9
11
13
2
26
27
28
6
23
2-14
FIGURE & KEY
NO.
PARTS NUMBER
RANK
Q'TY DESCRIPTION SERIAL NUMBER/REMARKS
SVC
Fig.L16 FM4-4001-000 1 PICK-UP TRAY ASSEMBLY
1 FK2-4581-010 1 CABLE, LED
2 4H3-0282-000 1 VOLUME S9
3 FC9-1869-000 1 GUIDE,UPPER TRAY FRONT
4 FL3-3359-000 1 GUIDE, PICK-UP ASS'Y TRAY, RR.
5 4A3-3766-000 1 LEVER,SENSOR
6 FC9-1867-000 1 GUIDE, REVERSE PATH OUTER
7 4A3-3770-000 1 LEVER,SENSOR
8 4A3-3769-000 1 COVER,SENSOR
9 WG8-5696-000 3 PHOTO INTERRUPTER, TLP1243 S6,S7,S8
10 4A3-3767-000 1 RACK,TRAY,FRONT
11 4A3-3768-000 1 RACK,TRAY,REAR
12 4S3-0509-000 1 GEAR
13 4A3-3969-000 1 SPRING,LEAF
14 4A3-3746-000 1 COVER,SHAFT TRAY
15 FK2-4592-000 1 CABLE, TRAY
16 4F3-0878-000 1 LOWER LIFT TRAY UNIT
17 FM3-3868-000 1 LED DISPLAY PCB ASSEMBLY
18 4A3-3772-000 2 BUSHING
19 4A3-3764-000 1 LEVER,SENSOR
20 4A3-3740-000 1 BASE,TRAY,LOWER
21 FC9-1866-000 1 COVER, REVERSE TRAY BACK
22 4A3-3956-000 1 SPRING,LEAF
23 FC2-2120-020 1 SCREW, M4X7
24 FL3-3114-000 1 BASE,TRAY SUB
25 4A3-3765-000 1 COVER,LED
26 4A3-3763-000 1 HOLDER, SENSOR
27 FC7-6430-000 1 GUIDE, REVERSE TRAY INNER
28 FC9-1868-000 1 GUIDE, REVERSE PATH INNER
29 FU7-8317-000 1 LABEL, UPPER LIMIT
2-15
FIGURE L17
UPPER COVER UNIT(CN55)
(CN57)
(CN56)
(CN57)(S4)
(CN56)(S3)
B
A
A
B
C
C
11
10
25
23 22
22
22
15
18
14
33
17
18
26
21
32
20
12
27
12
82
3612
12
13
12
31
13
16
28
2 3636
29
30
34
10
2
2
35
7
64
4
5
9
3
24
12
8
21
19
2-16
FIGURE & KEY
NO.
PARTS NUMBER
RANK
Q'TY DESCRIPTION SERIAL NUMBER/REMARKS
SVC
Fig.L17 FM4-4003-000 1 UPPER COVER UNIT
1 4A3-3751-000 1 ARM,PICK,FRONT
2 FC3-0661-000 6 CLIP
3 4A3-3752-000 1 ARM,PICK,REAR
4 4S3-0510-000 2 GEAR,18T
5 FC7-6483-000 1 FLANGE
6 4S3-0512-000 1 GEAR,22T
7 4A3-3869-000 1 ROLLER,FEED [DP]
8 4A3-3870-000 2 ROLLER,PICK-UP [DP]
9 4S3-0530-000 1 GEAR,20T
10 WG8-5696-000 2 PHOTO INTERRUPTER, TLP1243 S3,S4
11 FC2-0709-000 4 BUSHING
12 FS2-1052-000 5 BUSHING, CU
13 FC7-6433-000 2 HOLDER, PICK-UP ASSEMBLY LATCH
14 4A1-7551-000 1 WASHER
15 FK2-4591-000 1 CABLE, PICK UP
16 4A3-3529-000 4 SCREW, PS STEPED, M4
17 4F3-0859-000 1 SPRING,LEAF
18 FC7-6541-000 2 BUSHING
19 FU7-2044-000 1 SPRING, TORSION
20 4S3-0521-000 1 GEAR,24T
21 FC2-2120-020 2 SCREW, M4X7
22 4A3-3761-000 3 ROLLER,FEED
23 4A3-3759-000 1 LEVER,SENSOR
24 4A3-3968-000 1 SPRING,LEAF
25 4S3-2269-000 1 SPRING,TORSION
26 4F3-0871-000 1 GUIDE, PICK
27 4A3-3978-000 1 JOINT
28 FC9-7594-000 1 COVER, PAPER PICK-UP ASS'Y TOP
29 FC9-7595-000 1 LEVER, TOP COVER OPEN
30 4S3-2267-000 1 SPRING,TENSION
31 FU7-2045-000 1 SPRING, TENSION
2-17
32 XG9-0520-000 1 BEARING, BALL, MF106ZZS
33 4F3-0860-000 1 SPRING,LEAF
34 4S3-0511-000 1 GEAR, 18T
35 4A3-4602-000 1 FLANGE
36 FC5-4425-000 3 CLIP
FIGURE & KEY
NO.
PARTS NUMBER
RANK
Q'TY DESCRIPTION SERIAL NUMBER/REMARKS
SVC
2-18
FIGURE L20
DRIVE ASSEMBLY(M1)(CN69)
(M2)(CN70)
(S2)(CN51)
SEE FIGURE L30
1
2
3
4
5
6
7
8
910
11
12
13
14
15
16
17
19
20
21
23
11
7
17
718
18
7
7
14
15
18
6
24
7
22
18
22
25
27
27
26
2-19
FIGURE & KEY
NO.
PARTS NUMBER
RANK
Q'TY DESCRIPTION SERIAL NUMBER/REMARKS
SVC
Fig.L20 NPN RF DRIVE ASSEMBLY
1 FC7-6495-000 1 PLATE, COVER OPEN/CLOSE LIMIT
2 4A3-3961-000 1 DUCT, UPPER
3 4A3-4594-000 1 BUSHING
4 4S3-0520-000 1 GEAR,20T
5 FC2-0709-000 1 BUSHING
6 FC2-2120-020 3 SCREW, M4X7
7 FC5-4425-000 5 CLIP
8 FC7-6431-000 1 DUCT, PICK-UP ASSEMBLY HARNESS
9 4A3-4598-000 2 SCREW. W/WASHER, M3X6
10 4S3-0528-000 1 GEAR,28T/16T
11 4S3-0538-000 2 GEAR,16T
12 FH5-1040-000 1 MOTOR,STEPPING M2
13 WG8-5696-000 1 PHOTO INTERRUPTER, TLP1243 S2
14 4S3-3221-000 2 PULLEY
15 FU5-0427-000 2 GEAR, 20T
16 4S3-0517-000 1 GEAR,20T/14T
17 4S3-3222-000 2 PULLEY
18 FS1-1213-000 5 BUSHING
19 FU7-2046-000 1 SPRING, TENSION
20 XF9-0762-000 1 BELT,TIMING
21 XF2-1305-260 1 BELT, TIMING
22 4A3-4591-000 1 JOINT
23 FK2-4580-000 1 MOTOR,STEPPING M1
24 4A1-7339-000 1 FLANGE
25 4A3-4601-000 2 SCREW. W/WASHER, M4X8
26 4A3-4600-000 2 SCREW,W/WASHER,M4X8
27 4A3-3529-000 AR SCREW, PS STEPED, M4
2-20
FIGURE & KEY
NO.
PARTS NUMBER
RANK
Q'TY DESCRIPTION SERIAL NUMBER/REMARKS
SVC
Fig.L25 NPN RF HINGE ASSEMBLY
1 FK2-4589-000 1 CABLE, INSERTER INTERFACE
2 FL2-6762-000 1 HINGE, PICK-UP ASSEMBLY MAIN
3 FC7-6458-000 1 PLATE, HINGE ANGLE LIMIT
4 4A3-3829-000 1 PLATE
5 WG8-5696-000 1 PHOTO INTERRUPTER, TLP1243 S1
6 4S3-9175-000 2 SCREW, STEPPED, M5
7 4S3-9176-000 2 SCREW,STEPPED,M4
8 FU5-9564-000 1 SCREW, STEPPED
9 4A3-4601-000 4 SCREW. W/WASHER, M4X8
10 FC3-0779-020 1 SCREW,TAPPING,M3X6
11 4A3-3529-000 AR SCREW, PS STEPED, M4
2-22
FIGURE L30
SEPARATION ASSEMBLYSEE FIGURE L20
SEE FIGURE L16
SEE FIGURE L17
(CN53)
(CN58)(CN54)
(CN58)(S5)
A
A
B
B
C
D
C
D
1
2
3
4
57
8
9
10
11
12
13
14
15
16
17
18
19
20
21
23
2628
29
30
31
30
30
2830
15
33
30
23
23
23
23
23
23
5
8
234
35
28 15
25
25
25
6
32
23
24
22
36
27
2628
28
28
27
2-23
FIGURE & KEY
NO.
PARTS NUMBER
RANK
Q'TY DESCRIPTION SERIAL NUMBER/REMARKS
SVC
Fig.L30 NPN RF SEPARATION ASSEMBLY
1 FC7-6495-000 1 PLATE, COVER OPEN/CLOSE LIMIT
2 4A3-3779-000 6 ROLLER
3 XG4-0818-055 1 BALL BEARING, LNR-1680HHRPOP15
4 4F3-0881-000 1 GUIDE, BIN INSIDE PATH, LOWER
5 FC2-2120-020 2 SCREW, M4X7
6 FC9-7590-000 1 COVER, PICK-UP ASSEMBLY GEAR
7 FC7-6529-000 1 PIN, TOP COVER LOCK, FRONT
8 FC7-7649-000 3 SCREW, STEPPED
9 4A3-3968-000 1 SPRING,LEAF
10 4S3-0516-000 1 GEAR,28T/14T
11 4S3-0529-000 1 GEAR,35T
12 4S3-0533-000 1 GEAR,74T
13 4S3-2266-000 1 SPRING,COMPRSSION
14 4S3-3222-000 1 PULLEY
15 FC3-0779-020 5 SCREW,TAPPING,M3X6
16 FC9-7611-000 1 ROLLER, PICK-UP ASSEMBLY REG.
17 4A3-3775-000 2 BLOCK
18 4A3-4592-000 2 SCREW, W/WASHER, M4X14
19 WG8-5696-000 1 PHOTO INTERRUPTER, TLP1243 S5
20 FS2-1613-000 1 BUSHING
21 XF2-1305-060 1 BELT, TIMING
22 4A3-3868-000 1 ROLLER, SEPARATION [DP]
23 4A3-3529-000 AR SCREW, PS STEPED, M4
24 4A3-4601-000 4 SCREW. W/WASHER, M4X8
25 FC5-4425-000 4 CLIP
26 4S3-0510-000 2 GEAR,18T
27 FC2-0709-000 4 BUSHING
28 FC3-0661-000 5 CLIP
29 4S3-0535-000 1 GEAR,49T
30 FS2-1052-000 5 BUSHING, CU
31 FU5-0427-000 1 GEAR, 20T
2-24
32 4A3-4598-000 3 SCREW, PLAIN WASHER, M3X6
33 FS1-1213-000 1 BUSHING
34 FK2-4590-000 1 CABLE, SENSOR, 2
35 4A1-7276-000 1 FLANGE
36 4A3-3888-000 1 LIMITER, TORQUE [DP]
FIGURE & KEY
NO.
PARTS NUMBER
RANK
Q'TY DESCRIPTION SERIAL NUMBER/REMARKS
SVC
2-25
FIGURE & KEY
NO.
PARTS NUMBER
RANK
Q'TY DESCRIPTION SERIAL NUMBER/REMARKS
SVC
Fig.L31 NPN RF REVERSE ENTRANCE GUIDE ASS'Y
1 FC7-6471-000 1 GUIDE, ENTRANCE
2 4A3-3937-000 2 HOLDER, TFD COVER
3 FC7-6415-000 1 COVER, REVERSE ENTRANCE GUIDE
4 FC7-6399-000 2 ROLLER, VERTICAL FEED
5 4A3-3971-000 1 SPRING,LEAF
6 FC3-0779-020 3 SCREW,TAPPING,M3X6
7 FC7-7649-000 1 SCREW, STEPPED
8 4B1-0591-000 2 CLIP
2-27
FIGURE L32
HORIZONTAL FEEDER GUIDE LOWER ASSEMBLY(CN86)
(CN9)
(S25)(CN134)
12
2
3
4
10
7
5
1
8
13
13
14
14
11
9
6
2-28
FIGURE & KEY
NO.
PARTS NUMBER
RANK
Q'TY DESCRIPTION SERIAL NUMBER/REMARKS
SVC
Fig.L32 NPN RF HOR'NAL FEED GUIDE LOWER ASS'Y
1 FC7-6515-000 1 GUIDE, HORIZONTAL FEED, LOWER
2 FC9-7608-000 1 ROLLER, HORIZONTAL FEED, 1
3 FC9-7609-000 1 ROLLER, HORIZONTAL FEED, 2
4 FK2-4593-000 1 CABLE, SENSOR
5 FC7-6413-000 1 LEVER, SENSOR
6 FC3-0661-000 1 CLIP
7 WG8-5696-000 1 PHOTO INTERRUPTER, TLP1243 S25
8 FU7-2043-000 1 SPRING, TORSION
9 FC5-4425-000 1 CLIP
10 FC3-0779-020 1 SCREW, TAPPING M3X6
11 XF2-1310-960 1 BELT, TIMING
12 FC7-6446-000 1 COVER, FEED GUIDE
13 4S3-3222-000 2 PULLEY
14 4A1-7276-000 2 FLANGE
2-29
FIGURE & KEY
NO.
PARTS NUMBER
RANK
Q'TY DESCRIPTION SERIAL NUMBER/REMARKS
SVC
Fig.L33 NPN RF HOR'NAL FEED GUIDE UPPER ASS'Y
1 FL2-6770-000 1 GUIDE, FEED, UPPER
2 FC5-3670-000 8 ROLLER, INLET [DP]
3 4S3-2199-000 4 SPRING, TENSION
4 FC7-6397-000 2 LEVER, FEED GUIDE LOCK, FRONT
5 FC7-6418-000 1 STOPPER, FEED GUIDE
6 FU7-2035-000 1 SPRING, TORSION
7 FU7-2034-000 1 SPRING, TORSION
8 FC9-1862-000 1 COVER, REVERSE FOLDER HANDLE
9 FC3-0779-020 2 SCREW,TAPPING,M3X6
2-31
FIGURE ZZA
MECHANICAL STANDARD PARTS (HOW TO USE)Table 1 Material and Surface treatment
Black
Black
Black
White
White
White
Iron and steel phosphating (P1)
6
7
8
9
Color
Black
White
White
5
Surface treatment
Stainless steel
Brass
Steel
Material
Black zinc trivalent chromate treating (BZ3)
Stainless steel black coloring (BC4)
not to be given
Regular nickel plating (NL)
Black nickel plating (BN)
White zinc trivalent chromate treating (ZC3)
Regular nickel chromium plating (NC)
Regular nickel plating (NL)
No.
1
3
4
2
Mechanical standard parts
About a mechanical standard partsA Mechanical standard parts is a mechanical part which not parts peculiar to a product.They are parts which are common to a Canon product and are used, such as a screw and a washer.The Fig No. and parts number of the mechanical standard parts are not listed in the product parts catalog.Refer to the parts catalog of mechanical standard parts when checking the parts number for screw orwasher etc. and identify them by part shape or size.
Material and surface treatment of a mechanical standard partsMaterial and surface treatment of mechanical standard parts are assigned commonly for each part.Refer to the Table 1 for the parts which material and surface treatment are assigned as numbers.
2-32
FIGURE ZZB
MECHANICAL STANDARD PARTS (SCREWS)M1.4 M1.6 M1.7 M2 M2.5 M2.62 2.4 2.5 3 3.8 4
0.5 0.55 0.5 0.6 0.9 0.82 2.4 2.5 3 3.8 4
2 2.4 2.5 3 3.8 40.48 0.55 0.58 0.73 0.85 0.93
0.68 0.8 0.88 1 1.25 1.32.5 2.8 3 3.5 4.3 4.50.8 0.85 0.9 1 1.3 1.22.5 2.8 3 3.5 4.3 4.50.5 0.55 0.5 0.6 0.9 0.8
Head size (mm)
Pan head Class 1
Countersunk head Class 1
Oval countersunk head Class 1
Pan head Class 3
Pan head Class 2
1-1. Cross Recessed Head Screws for Precision Equipments
XA1-1, 6, 7
XA1-3
XA1-4
D d
D d
LH
D d
LK H
LH
Screws
XB1-2400-609Type No. XB1-2 expresses Binding head machine screw.
Normal designation d 40 expresses M4.0.
Length L 0-60 expresses a length of 6.0mm.
Material and Surface treatment 9 expresses Steel (Black zinc trivalent chromate treating) from Table 1.
1. Screws
How to read Parts Numbers
2-33
M1.4 M1.6 M1.7 M2 M2.5 M2.62 2.4 2.5 3 3.8 4
0.5 0.55 0.5 0.6 0.9 0.8
2 2.4 2.5 3 3.8 40.5 0.55 0.5 0.6 0.9 0.8
2 2.4 2.5 3 3.8 40.48 0.55 0.58 0.73 0.85 0.93
2 2.4 2.5 3 3.8 40.48 0.55 0.58 0.73 0.85 0.93
2.5 2.8 3 3.5 4.3 4.50.5 0.55 0.5 0.6 0.9 0.8
2.5 2.8 3 3.5 4.3 4.50.8 0.85 0.9 1 1.3 1.2
2.5 2.8 3 3.5 4.3 4.50.8 0.85 0.9 1 1.3 1.2
2.5 2.8 3 - - -0.2 0.2 0.2 - - -
2.5 2.8 3 3.5 4.3 4.50.5 0.55 0.5 0.6 0.9 0.8
Head size (mm)
With tatered end pan head Class 1
With tatered end pan head Class 3
With tatered end countersunk head
With tatered end pan head Class 2
With parallel end ultra thin head
With parallel end pan head Class 1
With parallel end pan head Class 3
With parallel end countersunk head
With parallel end pan head Class 2
1-2. Precision Tapping Screws
XA4-1, 2, 4
XA4-3
XA4-5
XA4-6, 7, 9
XA4-8D d
LH
LH
LHD d
LH
D d
D d
D d
LH
2-34
M2 M2.5 M2.6 M3 M4 M53.5 4.5 4.5 5.5 7 91.3 1.7 1.7 2 2.6 3.3
4 5 - 6 8 101.2 1.45 - 1.75 2.3 2.8
4 5 - 6 8 101.6 2 - 2.45 3.2 4
8 12 12 12 16 20
4.3 5.3 5.5 6.3 8.3 10.31.2 1.5 1.6 1.9 2.5 3.1
Head size (mm)
Screw part lengthb
Pan head
Binding head
Countersunk head
Oval countersunk head
1-3. Cross Recessed Head Screws
XB1-1
XB1-2
XB1-3
XB1-4
dkdk
LkLk
dk
Lf k
dk
Lf k
2-35
Pan head + Plain washer (circular bright)
Pan head + Spring washer
Pan head + Toothed lock washer
Pan head + Spring washer and plain washer (circular bright)
Binding head + Plain washer (circular bright)
Binding head + Spring washer
Binding head + Toothed lock washer
Binding head + Spring washer and plain washer (circular bright)
1-4. Cross Recessed Head Screws with Captive Washer
XB2-1 XB2-2 XB2-3 XB2-4
XB2-5 XB2-6 XB2-7 XB2-8
L
L
L
L
L
L
L
L
2-36
M3 M48 10
5.5 5.53.1 3.13.2 3.2
Head size (mm)
M3 M46.3 8.31.3 1.71.9 2.5
Head size (mm)
For metallic materials
For metallic materials with clawed
Binding head
1-5. Hexagon Head Tapping Screws for Matallic Materials
1-6. Special Tapping Screws
dk
L
f
k
DLHB
2-37
M2 M2.5 M2.6 M3 M4 M53.5 4.5 4.5 5.5 7 91.3 1.7 1.7 2 2.6 3.3
4 5 5.2 6 8 101.2 1.45 1.5 1.75 2.3 2.8
4.3 5.3 5.5 6.3 8.3 10.31.2 1.5 1.6 1.9 2.5 3.1
Head size (mm)
M2.5 M2.6 M3 M4 M54.5 4.5 5.5 7 91.7 1.7 2 2.6 3.3
6.5 6.5 8 10 122.1 2.1 1.75 3.2 4
5.5 5.5 6.3 8.3 10.31.6 1.6 1.9 2.5 3.1
Head size (mm)
Pan head
Binding head
Countersunk head
Pan head
Binding head
Flanged pan head
1-7. General Head Tapping Screws
XB4-6 XB4-8
XB4-7
1-8. Tapping Screws for Metallic Materials
XB5-1 XB5-6
XB5-2
Lk
dk ddk d
Lk
dk d
Lk
ddk
Lf k
ddk
Lf k
ddk
Lk
2-38
M1.6M1.7 M2 M2.5
M2.6 M3 M5 M5
0.7 0.9 1.3 1.5 2 2.51.5 1.7 2 2 2.5 30.4 0.5 0.65 0.75 1 1.25
- 1 1.2 1.4 1.9 2.4- 1.2 1.5 1.7 2.2 2.8
0.8 1 1.5 2 2.5 3.5
M6
3�3.51.5
2.93.3
40.55 0.75 1.25 1.75 2.25 3.2 3.7
Head size (mm)
M2 M2.5M2.6 M3 M5 M5
5 6.5 8 10 121.7 2.1 2.5 3.2 4
Head size (mm)
Cone point
Double point
Flat point
Flanged pan head
1-9. Hexagon Socket Set Screws
1-10. Flanged Pan Head Machine Screws
XB6-1 XB6-2 XB6-3ddk
Lk
dt
LtS
dp
L
d1
L
2-39
FIGURE ZZC
MECHANICAL STANDARD PARTS (BOLTS)max
M3 M4 M5 M6 M8 M10 M12
dk 5.5 7 8.5 10 13 16 18S 2.5 3 4 5 6 8 10
K 3 4 5 6 8 10 12Screw part length
b 2018 22 24 28 32 36
Head size (mm)
Hexagon socket head cap screws
2-1. Hexagon socket head cap screws
Lb
K
dk
S
Bolt (Socket head cap screw)
XB7-1080-409Type No. XB7-1 expresses Hexagon socket head cap screws.
Normal designation d 080 expresses M8.0.
Length L 40 expresses a length of 40mm.
Material and Surface treatment 9 expresses Steel (Black zinc trivalent chromate treating) from Table 1.
2. Bolts (Socket head cap screw)
How to read Parts Numbers
2-40
FIGURE ZZD
MECHANICAL STANDARD PARTS (NUTS)M2 M2.5 M3 M4 M5 M6 M84 5 5.5 7 8 10 13
1.6 2 2.4 3.2 4 5 6.51.2 1.6 1.8 2.4 3.2 3.6 51.6 2 2.4 3.2 4.7 5.2 6.8
- - - - 5.1 5.7 7.5- - - - 5.6 6.1 7.9
1.2 1.6 1.8 2.2 2.7 3.2 41.2 1.6 1.8 2.2 2.7 3.2 4
Head size (mm)
Hexagon nut Class 1
Hexagon nut Class 3
Hexagon nut Style 1 double chamfered
Hexagon nut Style 1 washer faced
Hexagon nut Style 2 double chamfered
Hexagon nut Style 2 washer faced
Hexagon nut
Hexagon thin nut double chamfered
Hexagon thin nut not chamfered
3-1. Hexagon Nuts and Hexagon Thin Nuts
S m m
Nuts
XB7-2100-309Type No. XB7-210 expresses Hexagon nut class 1.
Normal designation d 0-30 expresses M3.0.
Material and Surface treatment 9 expresses Steel (Black zinc trivalent chromate treating) from Table 1.
3. Nuts
How to read Parts Numbers
2-41
FIGURE ZZE
MECHANICAL STANDARD PARTS (RETAINING RINGS)Nominal designationType
Table 5
d (mm) t (mm)
007 0.65 2 0.2010 0.95 2.8 0.2013 1.25 3.3 0.3017 1.65 4.2 0.4020 1.95 4.6 0.5024 2.35 6 0.6028 2.74 6.5 0.6032Type 1 3.14 7.2 0.60371
Type 22
3.64 8 0.7040042050058060064074080008012015020025030040050060070080090100
3.934.134.935.735.936.327.317.91
0.81.21.5
22.5
3456789
10
10101112
12.713.5
1516.5
2345679
111214161820
0.70.70.70.70.90.90.9
10.20.30.40.40.40.60.60.60.80.80.80.8
1
D (mm)
Retaining ring - E type (Type 1)
Retaining ring - E type (Type 2)
5-1. Retaining Rings - E type
D t
d
Retaining Rings
XD2-1100-202Type No. XD2-110 expresses retaining ring-E type (Type1).
Nominal designation 0-20 expresses a 020 of nominal designation.(See Table 5)
5. Retaining Rings
How to read Parts Numbers
Material and Surface treatment 2 expresses Stainless steel (Surface treatment is not to be given) from Table 1.
2-42
Nominal designation
Table 5
d3 (mm) b (mm) a (mm) d0 (mm)
020 1.9 0.5 1 1.8 0.81.9 0.91.9 0.9
2 0.92.8 1.22.9 1.32.9 1.33.1 1.43.3 1.43.5 1.44.7 1.54.7 2
025 2.35 0.5 1.2030 2.85 0.6 1.4035 3.3 0.6 1.6040 3.8 0.8 1.8045 4.25 0.8 2050 4.75 0.8 2.2060 5.7 1 2.4070 6.7 1 2.7080090100
7.78.659.65
11.21.2
33.33.5
t (mm)
Nominal designation
No ofteeth
Table 5
d2 (mm) t (mm)
015 1.4 5.2 0.250.250.250.250.250.250.250.250.25
333445556
020 1.9 6024 2.3 6.4030 2.8 8040 3.8 9050 4.8 10060 5.8 11080 7.8 13100 9.8 15.4
D (mm)
Grip ring
Toothed retaining ring
5-2. Grip Rings
5-3. Toothed Retaining Rings
D t
d2d0
ba
d3
t
2-43
Nominal designation
Table 5
d3 (mm) b (mm) a (mm) d0 (mm)
010 9.3 111111
1.2
1.6 3 1.23.2 1.53.4 1.73.5 1.73.6 1.73.7 1.73.8 1.73.9 24.1 24.3 24.6 24.8
55.4
22.52.5
012 11.1 1.8014 12.9 2015 13.8 2.1016 14.7 2.2017 15.7 2.2018 16.5 2.6020 18.5 1.2 2.7
20.5 1.2 2.7022025028030032035
23.225.927.929.632.2
1.21.51.51.51.5
3.13.13.53.5
4
t (mm)
Nominal designation
Table 5
d3 (mm) b (mm) a (mm) d0 (mm)
010 10.7 1111111
1.8 3.1 1.23.2 1.23.3 1.53.6 1.73.7 1.7
4 1.74 24 2
4.1 24.4 24.6 24.75.25.25.25.75.85.96.16.56.56.56.86.97.47.47.8
88
8.38.5
22.52.52.52.52.52.52.52.52.52.52.52.52.52.52.52.5
333
011 11.8 1.8012 13 1.8014 15.1 2016 17.3 2018 19.5 2.5019020
20.5 2.5
02221.5 1 2.523.5 1 2.5
025028030032035037040042045047050052055060062068072075080085090095
26.930.132.134.437.839.843.545.548.550.554.256.259.264.266.272.576.579.585.590.595.5
100.5
1.21.21.21.21.51.51.81.81.81.8
22222
2.52.52.52.5
333
333
3.53.53.5
44
4.54.54.55.15.15.15.5
66.66.6
77
7.68
t (mm)
Retaining ring - C type for shaft
Retaining ring - C type for hole
5-4. Retaining Rings - C Type
t
d3
b
a
d0
t
d3
b
a
d0
2-44
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