MEMBER
PoolHeatPump Manufacturers AssociationM
EM
BE
R
OWNERS OPERATIONAL MANUAL
WARNING: Specifications may change without notice.
NATIONAL POOL & SPA INSTITUTE
DIGITAL LOGIC™
© 2008 Aquatherm Heat Pumps a division of Calorex USA L.L.C
SWIMMING POOL & SPAHEAT PUMPS
Specifications may change without notice.© 2008 Aquatherm Heat Pumps
MODEL AT550
with Titanium Heat Exchanger
MEMBER
PoolHeatPump Manufacturers AssociationM
EM
BE
R
NATIONAL POOL & SPA INSTITUTE
2213 Andrea Lane Ft. Myers FL 33912
888-297-3826 941-482-0606www.aquathermheatpumps.com
NOTE: Installers should see separate installation manual!
A. Introduction ..........................................................................................................................21.UnitDescription.....................................................................................................32.HowAHeatPumpWorks......................................................................................33.LEDDisplay&StatusLightDescriptions........................................................4-5
B. Operational Instructions.....................................................................................Pages 6 - 71.WaterFlow2.WaterPumpTimerSetting3.ThermostatSetting&ModeSelection4.TimeDelayModes5.NormalOperationIndicators6.Pool/SpaCoverUse7.SpaHeating8.DefrostControlInColdWeather
C. Heat Pump Maintenance & Precautions........................................................Pages 8 - 121.AirFlow&ServiceAccessClearances2.FreezeConditionPrecautions3.OwnerCleaning&Maintenance4.ProfessionalMaintenance
D. Operational Sequence & Troubleshooting Flow Chart ..................................................10
E. Warranty Service ..............................................................................................................11
Table of Contents
A. IntroductionCongratulationsonthepurchaseofyournewswimmingpool/spaheatpump.Utilizingheatpump technology is the most efficent method of heating a swimming pool. Please take a few minutestoreadthisowner’smanualtofamiliarizeyourselfwiththeoperationandfeaturesoftheheatpump.
Please be sure to fill out the warranty card and send it back to us. If you have any questions regardingyourheatpump,orifyouhaveaneedforservice,pleasecontactusatourtoll-freenumberlistedonthebackpage.
Important Information to Record
Installer Name ________________________________________________________________
Installer Phone ____________________________ Install Date __________________________
Model Number _________________Serial Number __________________________________
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E. Warranty ServiceBefore calling for warranty service you should check the following:1. Clean all filters and traps in the pool circulation system. Low water flow will cause the unit
toshutdownorcycle.2. Check and adjust all water flow valves and adjust to the proper positions to insure proper water
flow through the heater.3.Checkthewaterpumptimersettingtoinsurethereisenoughtimeallottedforaproperheating
cycle.4. Check all circuit breakers and disconnects. Note: More than one disconnect may be required
toshutofforturnonpowertotheheater.5. Confirm that all heater controls, thermostat, thermostat selector switch, reset tripper, and
optional auto heat switch (if so equipped), are in the correct position.6.Ifany3rdpartycontroldevicesareinstalledonthepool/spasystemmakesuretheyarefunction-
ingproperly.Factoryservicetechnicianswillnotdiagnose3rdpartyexternalcontroldevices.Allexternalcontrolsaredisconnectedduringwarrantyserviceandtheheaterisdiagnosedasmanufacturedthenreconnected.
7.Thelimitedfactorywarrantydoesnotcoverdamageorconditionscausedbybutnotlimitedtothefollowing:
Improperinstallation.Improperuse.Inadequate run time on the water pump timer.Improper water flow to the heater.Conditionscausedorassociatedwith3rdpartyexternalcontrols.Sprinklerdamage.Roofrunoffdamage.Freezedamageoroperationdamageduringfreezingconditions.Saltand/orsandordebrisdamage.Lackofmaintenanceand/orcleaning.Unauthorizedservicingoftheheaterduringthewarrantyperiod.Normalrustingandoxidationofmetalcomponents.Nonwarrantyservicecallssuchasinspections,maintenance,orproblemsunrelatedtotheheaterasitwasmanufacturedarenotcoveredunderthewarranty.
8. You can contact the factory @ 888-297-3826 to be pre-qualified and scheduled with a factory authorizedservicecenterinyourarea.Haveyourmodelnumber,serialnumberandinstalla-tiondateready.
IMPOrTAnT nOTES:Theheaterwillnotheatfasterifyouturnthethermostatallthewayup.Theheaterwillneverrunwithout water running through it from the pool/spa filter pump. When the heater is started the fanwillrunrightaway.Thecompressorwillstartaftera5to7minutedelay.Theheatinglightwillcomeononlywhenthecompressorisrunning.Theheaterwillproducecondensationatasteadyrate.Thecondensationexitstheheaterfromthebottomdrains.Themorehumiditythemorecondensation.Thethermostatisaccuratewithinthreedegreesandmaynotalwaysmatchexactlytothedegreenumbersprintedonthecontrolpanelasitiseffectedbythehumidityandotherfactors.Theheaterisdesignedtoshutoffindefrostmodewhentheairtemperaturedropsbelow 45˚F to 50˚F.
NOTICETechnicians See Separate “Installation Manual”.
Specifications may change without notice.
Water Pump Starts Flowing
Water PressureSW Closes
ThermostatSensor
HeaterStays Off
Low PressureSwitch
Low PressureSwitch Opens
LF displayed on LED
Low PressureSW Closed
All OK
LF ReadoutDisplayed on LED
T-Stat Relay Closes
High PressureSwitch
High PressureSW Closed
All OK
High PressureSwitch Open
Heater Shuts OffHP Displayed
Too Much Refrig.or Low Water Flowor Bad Hi Switch
Fan Starts To Run, Green
Heating Light On
220V Power To Heater Green
Power Light On
Water Rises ToSet Temp.
Water Press. SW Stays Open
No Water Flow To Heater or
Bad Water SW
Compressor Runs or 3 to 5 Min.
Delay Activates
Heater & Green Heating
Light Go Off
Water Pump Timer Activates
Compressor StopsFan Runs
T-Stat Relay Does Not Close
Heater DoesNot Activate
After Delay Period
Try Again orPossible BadTime Delay
Possible Bad T-Stat Board,
Ptomtr or Sensor
1 Hour Time Delay Activates
Water Temperatureis Below Setting
Water Temperature
is Above Setting
Compressor Starts Green
Heating Light ON
Time Delay Passes or Air Temp. Increases
Safety Control Resets
Compressor Restarts
or Below 45 to 50˚F Air Temp or
Bad Low Press. Sw.
or Below 45 to 50 Deg. Air Temp
D. Operational Sequence & Troubleshooting Flow Chart
TIME DELAYS30 second compressor delay when switching between pool/spa modes.Off delay when: switching from spa to pool mode, when temperature is reached in pool mode, or if LF (low water flow) is displayed on LED.If water pump loses prime there will be a 3 minute compressor delay.
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1. Unit Description
DANGER FROM ELECTRICAL SHOCK & ROTATING FAN !
SHUT OFF ALL POWER BEFORE SERVICING !
CAUTION: MORE THAN ONE DISCONNECTION MAY BE
REQUIRED TO ELIMINATE ALL POWER TO THIS UNIT
WARNING
A swimming pool & spa heatpumputilizesprovenrefrigeranttechnology to capture the heatin the outside air and transfersittothepoolwater.Refrigerantisusedbecauseof itsability toabsorbandtransferheatenergy.The fan circulates air throughthe outer evaporator air coilthatactsasaheatcollector.Theliquid refrigerant in the air coil absorbstheavailableheatintheambientair,transformingitintoagas.Therefrigerantgasisthenpumped into the compressor.When this warmed gas is compressed, it intensifies or concentrates the heat, like a magnifying glass inthesun.Thisintenselyhotgasisthenpumpedintotheheatexchangercondenser,wheretheactualheattransfertakesplace.Asthepoolwaterpassesthroughtheheatexchanger,thehotgasgives up its heat to the cooler pool water. The refrigerant returns to a liquid state and is pumped throughtheexpansionvalvethenintotheevaporatoraircoiltostarttheprocessalloveragain.
2. How A Heat Pump Works
How Efficient Is It ? This graph is a operational cost comparison for equal amountsofpoolheat.Asyoucanseeheatpumpisthe most efficient way to heat your pool.
ComparedtoL.P.gasheaters,aheatpumpproduces5 to 6 times more heat for every $1.00 you spend onoperation.
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AIR DISCHARGE FANWARNING:
ROTATING BLADE KEEP HANDS & HAIR
CLEAR!
CONTROLS with LED READOUT
WATER OUT2” MALE
THREADEDUNION
WATER IN2” MALE THREADED
UNION
DATA PLATE
ELECTRICAL INSTALLATION
PORT(S)
HEATEr On/OFF: Tostarttheheaterpressthisbuttonandit’sgreenlightwillcomeon.Todisabletheheaterpressthisbuttonanditsgreenlightwillgooff.
THErMOSTAT BUTTOnS: Pressingthe+buttonwillraisethesettemperature.Pressingthe-buttonwilllowerthesettem-perature. When either button is pressed the LED display will begin to flash. The flashing numbers indicatethethermostatsetting.
MODE SELECT BUTTOnS-POOL or SPA: Theheaterhastwothermostatmodesfortwodifferentdesiredtemperaturesettings,oneforpoolmodeandoneforspamode.Ifyoudonothaveaspausethepoolmodeonly.Ifyoudohaveaspa,youcanconnecttwoJandy™motorizedplumbingvalves.Therefore,whenyouselecteithermodethemotorizedvalveswillturntoisolatetheheatertoeitherthepoolorspa.NOTE:Thereis a 30 second delay when switching pool/spa modes.
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3. LED Display & Status Light Description4. Freeze Condition Precautions
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LIgHT-FrEEzE COnDITIOnS(Air temperature does not remain below 32ºf for more than 4-hours)Intheeventyourheaterwillnotbeusedforanextendedperiod,itisrecommendedpoolwaterbe allowed to circulate through the heater during normally scheduled filtration cycles. If light freezeconditionsareexpected,adjustwaterpumpcontrolsforcontinuousoperationthroughoutthelightfreezeepisode.Movingwaterwillnotfreezeunderlight-freezeconditions.Remainaware of abnormal climatic conditions; use “hard-freeze” instructions (Below) if freezing conditionswillexceed4-hours.
CAUTIOn !FAILUrE TO PrOPErLy WInTErIzE HEAT PUMP MAy rESULT In SErIOUS
EqUIPMEnT DAMAgE. FrEEzE DAMAgE IS nOT COvErED UnDEr THE HEAT PUMP WArrAnTy. FAILUrE TO HEED THE FOLLOWIng CAn rESULT In
DAMAgE TO EqUIPMEnT AnD/Or PrOPErTy.
HArD-FrEEzE COnDITIOnS(Air temperature remains below 32ºf for more than 4-hours)
WArnIng !TO AvOID InjUry FrOM rOTATIng EqUIPMEnT, DISCOnnECT ELECTrICAL
POWEr FrOM HEAT PUMP BEFOrE PrOCEEDIng WITH InTErnAL DrAIn WInTErIzIng PrOCESS. FAILUrE TO HEED THE FOLLOWIng MAy rESULT
In PErMAnEnT InjUry Or DEATH.1. Disconnect all electrical power to the heater; turn off circulating pump.2. At the two (2) connection unions, disconnect the plumbing to the heater (removal is
counterclockwise).3. Locate the drain plug at outside, lower front of heater. (see figure 1)Iftheunitdoesnothaveanexternaldrainplug,removetheexteriorfrontpaneloftheunit.The
internal drain plug is located at the base of the heat exchanger (see figure 2). Follow the same procedureaswithanexternaldrainplug.
4. Using a 5/8”, box-end wrench, remove the drain plug (removal is Counterclockwise).5.Permitallwatertodrainfromthecondenserandthenreplacetheplug:threadtheplugin
clockwiseuntiljustsnug,thenapplyanadditional1/8turn.6.Topreventinsectsandverminfromenteringtheplumbingduringthewinterizedperiod,
partially reconnect the two (2) plumbing connection unions: couple each union one or two threads;thiswillpermitcondensationtodrain,butwillpreventmostinsectsandanimalsfromenteringtheplumbingcircuit.
7.Nextseason:toreadytheheatpumpforuse,simplyretightenplumbingconnectionunions.Hand-tight is generally sufficient.FIGURE 2
INTERNAL DRAIN PLUG
FIGURE 1
EXTERNALDRAIN PLUG
GREEN POWER LIGHT: Thislightindicatesthattheheaterhascontrolpower.WArnIng:Thisisnotasupplylinepowerindicatorandcautionshouldbeusedsincemorethanone power disconnection may be required to isolate the heater electrically. WArnIng:IftheoptionalTimeClockOverrideisinstalled,youmustalsoshutoffthewaterpump’smainpowerdisconnecttoeliminateallpowertotheheater.
GREEN HEATING LIGHT: Thislightindicatesthattheunitisheatingandthecompressorisrunning.Thecompressorstartsaftera3to5minutetimedelay.NOTE:Thewaterpumpmustberunningatthesametimeinorderfortheheatertorun.
LED READOUTS: Whentheunithaspower,theLEDwilldisplaythecurrentwatertemperature.Whenpressingthethermostat buttons the flashing readout will indicate the set temperature. The following are LED codereadoutsfortheinternalsefetycontrolsthatregulatetheunitforvariousreasons.
LF = LOW WATER FLOWThis light indicates there is no water flow through the heater. The heater is designed to shut off wheneverthewaterpumpisnotpumpingwaterthroughtheheater.IfLFisonwhilethewaterpump is running, the water pump may not be supplying enough flow for the heater to operate properly.Duringnormaloperationtheheaterturnsoffandonwiththewaterpump.LFwillbedisplayedwheneverthewaterpumpisoff.
DF = DEFROST MODEThis readout indicates that the internaldefrost safetycontrolhasdisabled theheater. Duringcold weather where the air temperature drops below approximately 45 to 50 degrees (depending on humidity), the low refrigerant pressure switch (or defrost control) is designed to disable the compressoronly.Oncetheunitisindefrostmodethecompressorwillshutofffor1hourwhilethefancontinuestohelpdeiceandwarmtheaircoil.After1hourtheunitwillattempttorestart.Iftheairtemperaturehasincreasedtotheoperationalrangethecompressorwillcontinuetorun,otherwisethecompressorwillreturntothedefrostmodeforanother1hourdelaycycle.
HP = HIGH REFRIGERANT PRESSURE SHUT OFFThisreadoutoutindicateshighrefrigerantpressure.Thehighrefrigerantpressureswitchisde-signedtoshutthecompressorandfanoffifaheatbuildupoccursforwhateverreason.Typically,the high refrigerant pressure switch will trip if the water flow through the heater is restricted. It may also trip if the air flow is restricted through the heater. The only way to reset the unit after HPisdisplayedistoshuttheunitoffthenbackonwiththeheaterbutton.
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TIME DELAYS:30 second compressor delay when switching pool/spa modes.5 minute delay when temperature is reached in pool mode, or if LF (low water flow) is displayed on LED.3 minute compressor delay if water pump loses prime.
1. Make sure the unit has a firm base. The heat pump will produce condensation (water) while inoperation.Youwillnoticewatercomingfromthebottomdrainportswhentheunitisrun-ning.Thecondensationwillincreaseastheoutdoorairhumiditylevelincreases.Makesurethebottomdrainportsdonotbecomecloggedwithdebris.Makesuretherunoffwaterdoesnot puddle inside the heater and does not undermine the equipment base.
2. Keep the top air flow discharge & air flow intake area clear as shown here so the air flow through theheaterisnotrestricted.Makesuretheunitcan“breathe”well.Thecoolerdischargeairfromthetopshouldnotaccumulateandbedrawnintothesideairintakecoils.Keepallplantsandshrubstrimmedawayfromtheheater.Makesurethefrontisaccessibleforfutureservice.
3.Donotallowlawnsprinklerstosprayontheheaterinanyway.Keepsprinklerheadsawayfrom the heat pump to prevent corrosion and damage. Use a deflector if needed.
4.Iftheunitisinstalledunderasteeproofpitchorunderaroofvalleythathasnogutter,agutteror diverter should be fitted to prevent excessive water from pouring through the unit.
1. Air Flow & Service Access Clearances
C. Heat Pump Maintenance & Precautions
AIR COIL(on 3 Sides)
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BASE(CONCRETE OR
FRONT
2”6’
60”
BACK
12” 12”
12”
36”
AIRCOIL
FRONT
2. Owner Maintenance & Cleaning1.Theheatpumpwillproducecondensationwaterrunoffwhile inoperation.Makesurethe
condensationdrainsinthebottomoftheheatercabinetdonotbecomeblockedwithdebris.Thecondensationrunoffmayattractincreasedplantgrowthandinsectsintheheatpumparea,besuretokeepallplantstrimmedbackandtreatforinsectsasneeded.
2. The outer air coil (located on three sides of the heater), should be kept free of debris and buildup. Aminimalaircoilcleaningshouldbedoneasneededandatleasttwotimesperyear.Iftheheateris installed in a sandy or salty condition, the air coil should be cleaned more frequently.
3.TocleantheaircoilSHUTOFFALLPOWER,thenuseagardenhoseatlowpressure,(withouta pressure nozzle) to lightly rinse the air coil in an up and down motion. You can use a mild soapwhilerinsingtohelpneutralizeandclean.DONOTspraywaterdirectlyinheaterathighpressure.
4.Cabinetsurfacescanbewipedcleanwithatowelandmildcleaner.
3. Professional MaintenanceTheheatershouldbeservicedannuallylikeanyothermachine.Afactoryauthorized,licensedairconditioningormechanicalcontractorshouldperformthemaintenance.Contact Aquatherm at 888-297-3826forauthorizedservicecentersinyourarea.
Whenheatingthepoolorspayoushouldcheckthefollowingitemsastheyareallcriticaltotheproperoperationoftheheater.
1. WATER FLOWMake sure all pool filters and traps are clean since the unit requires a minimum water flow in order to operate properly. The heater should and will not run unless the water pumpisrunning.Thereisaninternalwaterpressureswitchthatdisablestheheaterwhenever the water pump is not supplying water flow.
2. WATER PUMP TIMER SETTINGSincetheheatpumpcollectsheatfromtheoutsideair,youwanttosetthewaterpumptimertorunduringthehottestpartoftheday.Ifyouareheatingthepoolfrom“deadcold”youmayneedtosetthewaterpumptimertorun24hoursuntilthepoolreachestemperature,thenresetthetimerforanormalruntime.Runtimesaredeterminedbypoolsize,setpool/spatemperatureandweatherconditions.
3. THERMOSTAT SETTING & MODE SELECT BUTTONSTheLEDdisplaywillshowaconstantreadoutoftheactualcurrentwatertemperature.Tosetthedesiredwatertemperaturepresseitherthe+or-thermostatbuttons.Whileadjustingtheset temperature, the LED will flash. The flashing numbers will indicatethethermostatsetting.
Ifyouhaveaspayoucanpressthespamodebuttonandsetthedesiredspatemperature.Ifyoudonothaveaspausethepoolmodeonly.
B. Operational Instructions
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5. TIME DELAY MODEThis heater is equipped with an internal compressor time delay to allow the refrigerant to settleduringstart-uporrestartcycles.Whentheheaterisstartedthefanwillrunbutthecompressorwillnotstartuntilthe3to5minutedelayhaspassed.Thegreenheatinglightwillbeonwhenthecompressorisrunning.Insomecases(whentheheaterisneworduringcold weather), it may be necessary to allow the unit to go through the time delay several timesbeforetheunitwillstart.Theunitwilldelayforotherreasonsnotedbelow:
6. NORMAL OPERATION INDICATORSWhenthefanandcompressorarerunning,theunitwilldischargecoolairfromthetop.Theheaterwillproducecondensationwhilerunningandisconsiderednormal.Itwillproducemorecondensationthemorehumidtheambientairis.Thecondensationwillexittheheaterthroughthebottomdrainports.
7. POOL/SPA COVER USEYoucansubstantiallyreducetheheatlossandelectricalconsumptionbyutilizingapoolcoverorpoolblanket.Youcangethigherwatertemperaturesinlessoperationaltimeusingacover.Ifyoukeepthepoolorspacoveredwheneveryouarenotswimmingyoucantypicallyreduceheatlossby as much as 80% and reduce heating costs as much as 50%. Using a cover during the initial heatupperiodwillgreatlyreducetheoperationaltimeneeded.
8. SPA HEATINGWhenheatingaspaitisadvisabletonotruntheairblowerorairinletventurisduringtheinitialheatuptime.Airblowersandventurisinjectairintothewatertocreatethespatherapyaction.Duringcolderweathertheairblowerorinletventuriswillinjectcoldairintothespathusincreas-ingheatdemand.Leavingtheseitemsoffuntilthespareachesthesettemperaturewillreducetheheatuptime.Acoverishighlysuggestedforspaheating.
9. DEFROST CONTROL IN COLD WEATHERDFThisreadoutindicatesthattheinternaldefrostsafetycontrolhasdisabledtheheater.Duringcoldweatherwheretheairtemperaturedropsbelowapproximately45to 50 degrees (depending on humidity), the low refrigerant pressure switch (or defrost control) is designed to disable the compressor only. Once the unit is in defrost mode the compressorwillshutofffor1hourwhilethefancontinuestohelpdeiceandwarmtheaircoil.After1hourtheunitwillattempttorestart.Iftheairtemperaturehasincreasedtotheoperationalrangethecompressorwillcontinuetorun,otherwisethecompressorwillreturntothedefrostmodeforanother1hourdelaycycle.
Youmayexperiencesomefrostoricingontheouteraircoilincoldweathertempera-turesandisconsiderednormal.Iftheaircoilicesup,shuttheheateroff,allowittodefrostandwaitforwarmerweathertorestarttheheater.Ifyouliveinanareawherethe weather is expected to drop below 45˚F to 50˚F for an extended period you should disabletheheaterduringthosetimes.
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