Document: Area Laser Scanner Use & Troubleshooting- Version 1.0 September 11, 2014 Page 1 of 11
OS32C Area Laser Scanner Setup and Troubleshooting Quick Start Guide
Getting Started
Software 1. Load software to computer. It is found at http://www.sti.com/products/OS32C/index.htm
2. Open up the zipped file and run the .exe file
Demo Case Hardware Setup
1. Set case so surface handle is on top. 2. Lift locking tab and rotate to the left to unlatch. 3. Remove area laser area scanner and yellow control box. 4. Connect these by attaching the large black cables with silver twist connects. 5. Remove the blue Ethernet cable 6. Attach the Ethernet cable to the scanner. 7. Attach the other end of the Ethernet cable to your computer 8. Connect the power. The outlet is on the side of the yellow control box.
Connect PC to Demo Case Scanner (Easy Way) 1.) Make sure computer is disconnected from network systems (such as docking stations). Also turn off
wireless. 2.) Hold down the reset button on the yellow control box as you turn the power on. 3.) Watch the LEDs on the scanner. Within 5 seconds of them blinking (in a circular pattern), release the
reset button. 4.) Disconnect the Ethernet cable. 5.) Reconnect the Ethernet cable. (This will start automatic address acquisition. Takes 55 seconds.) 6.) Open up the software and you will see the IP address of the scanner. 7.) Select it. 8.) It will let you know the scanner is connected and give you the scanner’s IP address.
Document: Area Laser Scanner Use & Troubleshooting- Version 1.0 September 11, 2014 Page 2 of 11
Connect PC to Scanner (IP Address Way)
IP Addresses are not known 9.) From computer (Windows) 10.) Start 11.) In “Search programs and files” box (or command promt) box, “cmd” 12.) A DOS window will appear. Type ipconfig.
13.) Press Enter 14.) Scroll down to the IPv4 Address and subnet Mask 15.) Write down the IP address and subnet mask
Document: Area Laser Scanner Use & Troubleshooting- Version 1.0 September 11, 2014 Page 3 of 11
Set IP on Computer & Discover Hardware
1.) From computer (Windows) 2.) Start 3.) Control Panel 4.) View network status and tasks 5.) Local area connections 4 6.) Properties 7.) Double click on Internet Protocol Version 4 8.) Select “Use the following IP address” 9.) Set the IP address, using the same first three sections as the
scanner. The last section must be different. 10.) Use the same subnet Mask. (Should enter automatically
when you select it.) 11.) “OK” to accept and close the windows.
Synchronize Scanner with Software
1.) From computer, open up OS32C Configuration Tool. 2.) Verify the local address of the scanner is okay and press Continue. It will search for scanners.
3.) If you receive this error (unable to find sensor), power down and back up for the computer and scanner. Make sure you are not on a network and the wireless if off.
4.) Change access level to supervisor. The password is “supeusr.” Press Continue.
Document: Area Laser Scanner Use & Troubleshooting- Version 1.0 September 11, 2014 Page 4 of 11
5.) It will read the configuration from the scanner and give you the results.
6.) Set up the Safety-Critical parameters Enable / Disable 80 - 860 Zone 1 / Zone 2 / Multiple Zones 20-320 (if multiple zones) Automatic / Start / Start-Restart 3 / 4 / 5 / 7
7.) Set the Non-Safety-Critical Parameters
Document: Area Laser Scanner Use & Troubleshooting- Version 1.0 September 11, 2014 Page 5 of 11
8.) Define Zones
9.) On the top tool bar, select the foreground and zone#.
10.) On Top tool bar, select “Configuration”, and “Edit Zone”.
11.) Drag the white dots to set the zone area.
12.) If you need to know where items are located so you
can set the zones around those, On the tool bar select configuration, then sculpting.
13.) If you have the scanner sculpt the zone automatically, to get out of the feature you need to select “Reference Boundry” on the toolbar, then “Save Reference Boundary Setting.”
14.) To download configuration to the scanner, on the toolbar select “Configuration”, “Send to Sensor / Enter CFG Mode” and “Entire Configuration”.
Document: Area Laser Scanner Use & Troubleshooting- Version 1.0 September 11, 2014 Page 6 of 11
Set IP on Computer So Capable of use on network
1.) From computer (Windows) 2.) Start 3.) Control Panel 4.) View network status and tasks 5.) Local area connections (It could be any number. 4 is the one used on many networks.) 6.) Properties 7.) Double click on Internet Protocol Version 4 8.) Select “Obtain an IP address automatically”
9.) Select “OK” to accept and close the windows
Presentation Information
The minimum object resolution is displayed on the display for 5 seconds when powering up.
Ethernet configuration displayed for 5 seconds.
SP = static IP address
dP = DHCP IP address (DHCP is a mode that connects PC and OS32C with a dynamic IP address setting.)
Document: Area Laser Scanner Use & Troubleshooting- Version 1.0 September 11, 2014 Page 7 of 11
Troubleshooting New Installations
Not able to download program to scanner
Check wiring.
Red and yellow wires go to inputs on the safety device.
In this diagram they are going to force guided relays.
They could also be connected to a safety controller, such as the G9SP or NX, with final outputs through
the force guided relay, or STO built into devices such as the G5 servo drive or MX2 inverter.
The white wire goes to 24 V.
The brown wire goes to 0 V.
The black wire goes to 0 V.
The brown/white wire goes to 0 V.
If using a switching regulatory power supply, ground the FG terminal (frame ground terminal)
Wire on a 24 VDC, negative (protective earth) electrical system. PNP
Document: Area Laser Scanner Use & Troubleshooting- Version 1.0 September 11, 2014 Page 8 of 11
Document: Area Laser Scanner Use & Troubleshooting- Version 1.0 September 11, 2014 Page 9 of 11
LED Codes
Run Stop Interlock Warning
Green Red Yellow Orange OSSDs
8 8 Power on self test
0 1 Start interlock mode … waiting for start signal
0 2 Unit in configuration mode (Interlock light flash @ 4 HZ)
-- Machine stop Object detected in safety zone (display steady)
-- Standby mode set (Power saving) (display flashing)
1 2 Run mode outputs on with interlock on
1 2 Run mode outputs on, scanner windows is dirty
Fault (dust on scan window)
Machine run (dust on scan window)
Machine run (normal operation)
Something is in the warning zone
Operational Errors Hardware / configuration errors on back
7 0 Incorrect number of zone select inputs
7 1 Invalid or undefined zone select input combination
8 0 Scanner window contamination
5 9 Motor speed error (unit may have been bumped)
Off On Flashing 1 HZ Flashing 4 HZ Configuration / Operational Value
*1
*1
*1
*1
*1
*1
Document: Area Laser Scanner Use & Troubleshooting- Version 1.0 September 11, 2014 Page 10 of 11
Dust Detection Circuit
Indicator sector (x8)
Can be programmed for safety or warning zone intrusion
Dust detection circuit (x7)
measures contamination level on the lens
Intermittent stopping ….. slow response from stop to clear
1.) Dust accumulation on window 2.) Zone configured too close to object 3.) Crosstalk or other infrared interference
Use the PC configuration tool to monitor the scanner for tight zones or highly reflective objects, airborne particles, or smoke
Dust contamination detection
81-100% clear Normal operation
61-80% clear Orange light is flashing
<60% clear Unit stops and has 80 or 81 code
Note: Accumulation approaching 60% may experience momentary “80” error code and stops
Document: Area Laser Scanner Use & Troubleshooting- Version 1.0 September 11, 2014 Page 11 of 11
Diagnostic Window Codes
Diagnostic Codes and Description Corrective Action 01 Waiting for a start input
02 Machine stop Connect black and brown/white wires to 0V.
30 Safety output fault Verify safety output wiring
32 Safety output A is shorted to 24V (in OFF state)
33 Safety output B is shorted to 24V (in OFF state)
34 Safety output A is shorted (grounded) to 0V or 0V detected
35 Safety output B is shorted (grounded) to 0V or 0V detected
40 EDM (MPCE monitor) fault Verify EDM circuit wiring
If EDM is not used, connect EDM wire to “0” volt.
41-42 Check NC status of the EDM device 43 Check OS32C output wiring & configuration
41 EDM fault before OSSD turning on EDM was in incorrect state before entering RUN state
42 EDM fault after OSSD turning on EDM did not switch after entering RUN state
43 EDM faulting during OS23C power on EDM in incorrect state during power up
50 Noise or disturbance light External noise or light or internal fault detected
Reset or cycle power check window, do window calibration, check environment for light or disturbance
51 Mutual interference Cross talk with other laser scanner or device
TOT variance, check mounting
52 Controller reflective target error TOT drift, Possible light interference
53 Controller reflective target misbehaving Possible light interference
54 Controller reflective target fault (other)
56 Controller receiver noise test fault Possible EMI or defective RX board
57 Controller receiver noise baseline offset test fault
58 Controller receiver noise test fault (other)
52-58 Electrical noise interference or internal fault
59 Motor speed variance detected Unit was jarred or bumped. Reset unit
60 Invalid configuration Check settings and reconfigure
70 Incorrect number of active zones set Check zone settings and reconfigure
71 Invalid or undefined zone
72 Incorrect number of active zones 70 fault active > 10 minutes
73 Invalid or undefined zones 71 fault active > 10 minutes
74 Standby input or zone select inputs voltage set too high Input voltage > than supply voltage
75 Scanner chassis connected to power (24V) Sensor not properly grounded Should be grounded to 0V
80 Dirty window clean with a soft cloth, replace scan window
81 Partial window contaminated or missing
82 Window not detected or surface is blocked remount window and/or clean
90 Internal temperature fault Add more ventilation
OMRON CANADA, INC. • HEAD OFFICEToronto, ON, Canada • 416.286.6465 • 866.986.6766 • www.omron247.com
OMRON ELECTRONICS DE MEXICO • HEAD OFFICEMéxico DF • 52.55.59.01.43.00 • 01-800-226-6766 • [email protected]
OMRON ELECTRONICS DE MEXICO • SALES OFFICEApodaca, N.L. • 52.81.11.56.99.20 • 01-800-226-6766 • [email protected]
OMRON ELETRÔNICA DO BRASIL LTDA • HEAD OFFICESão Paulo, SP, Brasil • 55.11.2101.6300 • www.omron.com.br
OMRON ARGENTINA • SALES OFFICECono Sur • 54.11.4783.5300
OMRON CHILE • SALES OFFICESantiago • 56.9.9917.3920
OTHER OMRON LATIN AMERICA SALES54.11.4783.5300
Authorized Distributor:
QSG-OS32C 09/14 Note: Specifications are subject to change. © 2014 Omron Electronics LLC Printed in U.S.A.
Printed on recycled paper.
Automation Control Systems• Machine Automation Controllers (MAC) • Programmable Controllers (PLC) • Operator interfaces (HMI) • Distributed I/O • Software
Drives & Motion Controls • Servo & AC Drives • Motion Controllers & Encoders
Temperature & Process Controllers • Single and Multi-loop Controllers
Sensors & Vision• Proximity Sensors • Photoelectric Sensors • Fiber-Optic Sensors• Amplified Photomicrosensors • Measurement Sensors• Ultrasonic Sensors • Vision Sensors
Industrial Components • RFID/Code Readers • Relays • Pushbuttons & Indicators • Limit and Basic Switches • Timers • Counters • Metering Devices • Power Supplies
Safety • Laser Scanners • Safety Mats • Edges and Bumpers • Programmable Safety Controllers • Light Curtains • Safety Relays • Safety Interlock Switches
OMRON AUTOMATION AND SAFETY • THE AMERICAS HEADQUARTERS • Chicago, IL USA • 847.843.7900 • 800.556.6766 • www.omron247.com
OMRON EUROPE B.V. • Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. • +31 (0) 23 568 13 00 • www.industrial.omron.eu
Top Related