OPERATING AND MAINTENANCEINSTRUCTIONS
SELF-PROPELLED SCISSOR LIFTCOMPACT 8, 10, 12 DX
242 032 4060 - E 01.06 AUS
Distribué par / Distributed by/ Distribuito da
Haulotte FranceTél / Phone +33 (0)4 72 88 05 70Fax / Fax +33 (0)4 72 88 01 43
Centre Mondial Pièces de RechangeSpare Parts International CentreTél / Phone +33 (0)4 77 29 24 51Fax / Fax +33 (0)4 77 29 98 88
Haulotte HubarbeitsbühnenTél / Phone + 49 76 33 806 920Fax / Fax + 49 76 33 806 82 18
Haulotte PortugalTél / Phone + 351 21 955 98 10Fax / Fax + 351 21 995 98 19
Haulotte UKTél / Phone + 44 (0) 1952 292753Fax / Fax + 44 (0) 1952 292758
Haulotte U.S. Inc.Main tool free 1-877-HAULOTTEService tool free 1-877-HAULOT-S
Haulotte AsiaTél / Phone + 65 6536 3989Fax / Fax + 65 6536 3969
Haulotte Netherlands BVTél / Phone + 31 162 670 707Fax / Fax + 31 162 670 710
Haulotte Australia PTY LtdTél / Phone + 61 3 9706 6787Fax / Fax + 61 3 9706 6797
Haulotte ItaliaTél / Phone + 39 05 17 80 813Fax / Fax + 39 05 16 05 33 28
Haulotte Do BrazilTél / Phone + 55 11 3026 9177Fax / Fax + 55 3026 9178
Haulotte Scandinavia AB u.b.Tél / Phone + 46 31 744 32 90Fax / Fax + 46 31 744 32 99
Haulotte Iberica - MadridTél / Phone + 34 91 656 97 77Fax / Fax + 34 91 656 97 81
Haulotte Iberica - SevillaTél / Phone + 34 95 493 44 75Fax / Fax + 34 95 463 69 44
Why use only Haulotte original spare-parts ?
1. RECALLING THE EEC DECLARATION OF CONFORMITY IN QUESTION
Components, substitutions, or modifications other than the ones recommended byHaulotte may recall in question the initial security conditions of our Haulotte equipment.The person who would have intervened for any operation of this kind will take responsibilityand recall in question the EEC marking validity granted by Haulotte. The EEC declarationwill become null and void and Haulotte will disclaim regulation responsibility.
2. END OF THE WARRANTY
The contractual warranty offered by Haulotte for its equipment will no longer be appliedafter spare-parts other than original ones are used.
3. PUBLIC AND PENAL LIABILITY
The manufacture and unfair competition of fake spare-parts will be sentenced by public andpenal law. The usage of fake spare-parts will invoke the civil and penal liability of themanufacturer, of the retailer, and, in some cases, of the person who used the fake spare-parts.Unfair competition invokes the civil liability of the manufacturer and the retailer of a “slavishcopy” which, taking unjustified advantage of this operation, distorts the normal rules ofcompetition and creates a “parasitism” act by diverting efforts of design, perfection,research of best suitability, and the know-how of Haulotte.
FOR YOUR SECURITY, REQUIRE HAULOTTE ORIGINAL SPARE-PARTS
4. QUALITY
Using Haulotte original spare-parts means guarantee of : • High quality partsl• The latest technological evolution• Perfect security• Peak performance• The best service life of your Haulotte equipment• The Haulotte warranty• Haulotte technicians’ and repair agents’ technical support
5. AVAILABILITY
Using Haulotte original spare-parts allows you to take advantage of 40 000 referencesavailable in our permanent stock and a 98% service rate.
WHY NOT TAKE ADVANTAGE ?
Operating and maintenance instructions
i
Caution !
Caution !
GENERAL
You have just taken delivery of your HAULOTTE self-propelled platform.
It will give you complete satisfaction if you follow the operating and maintenanceinstructions exactly.
The purpose of this instruction manual is to help you in this.
We stress the importance:• of complying with the safety instructions relating to the machine itself, its use
and its environment,• of using it within the limits of its performances,• of proper maintenance upon which its service life depends.
During and beyond the warranty period, our After-Sales Department is at yourdisposal for any service you might need.
Contact in this case our Local Agent or our Factory After-Sales Department,specifying the exact type of machine and its serial number.
When ordering consumables or spares, use this documentation, together with the"Spares" catalogue so as to receive original parts, the only guarantee ofinterchangeability and perfect operation.
This manual is supplied with the machine and is included
on the delivery note.
REMINDER:You are reminded that our machines comply with the provisions ofthe "Machinery Directive" 89/392/EEC of June 14th 1989 asamended by the directives 91/368/EEC of June 21st 1991, 93/44/EEC of June 14th 1993, 93/68/EEC of July 22nd 1993 and 89/336/EEC of May 3rd 1989, directive 2000/14/CE, directive EMC/89/336/CE and the provisions of the Australian Standards AS1418.10-1996.
The technical data contained in this manual cannot involve
our responsibility and we reserve the right to proceed
with improvements or modifications without amending this manual.
Operating and maintenance instructions
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Operation and servicing - Compact 8, 10, 12 DX
CONTENTS
1 - GENERAL RECOMMENDATIONS - SAFETY ............................................................... 11.1 - GENERAL WARNING............................................................................................. 1
1.1.1 -Manual ...................................................................................................................... 11.1.2 -Labels........................................................................................................................ 11.1.3 -Safety ........................................................................................................................ 1
1.2 - GENERAL SAFETY INSTRUCTIONS .................................................................... 21.2.1 -Operators .................................................................................................................. 21.2.2 -Environment .............................................................................................................. 21.2.3 -Using the machine .................................................................................................... 2
1.3 - RESIDUAL RISKS................................................................................................... 41.3.1 -Risks of jolting - Overturning ..................................................................................... 41.3.2 -Electrical risks ........................................................................................................... 41.3.3 -Risks of explosion or burning .................................................................................... 41.3.4 -Risks of collision........................................................................................................ 41.3.5 -Abnormal noise ......................................................................................................... 4
1.4 - VERIFICATIONS..................................................................................................... 41.4.1 -Routine verifications.................................................................................................. 41.4.2 -Examination of suitability of a machine ..................................................................... 51.4.3 -State of conservation ................................................................................................ 5
1.5 - REPAIRS AND ADJUSTMENTS............................................................................. 51.6 - VERIFICATIONS AT THE TIME OF PUTTING BACK INTO SERVICE.................. 51.7 - BEAUFORT SCALE ................................................................................................ 61.8 - MINIMUM SAFETY DISTANCES............................................................................ 6
2 - PRESENTATION............................................................................................................. 72.1 - IDENTIFICATION.................................................................................................... 72.2 - MAIN COMPONENTS............................................................................................. 82.3 - DESCRIPTION........................................................................................................ 82.4 - WORKING AREA .................................................................................................... 9
2.4.1 -Compact 8 DX........................................................................................................... 92.4.2 -Compact 10 DX....................................................................................................... 102.4.3 -Compact 12 DX....................................................................................................... 11
2.5 - SIZE ...................................................................................................................... 122.5.1 -COMPACT 8 DX size.............................................................................................. 122.5.2 - COMPACT 10 DX size........................................................................................... 122.5.3 - COMPACT 12 DX size........................................................................................... 12
2.6 - TECHNICAL CHARACTERISTICS ...................................................................... 132.6.1 - COMPACT 8 DX technical characteristics ............................................................. 132.6.2 -COMPACT 10 DX technical characteristics ............................................................ 142.6.3 -COMPACT 12 DX technical characteristics ............................................................ 15
2.7 - LABELS................................................................................................................. 162.7.1 -Common "yellow" labels.......................................................................................... 162.7.2 -Common "orange" labels ........................................................................................ 162.7.3 -Common "red" labels .............................................................................................. 17
iii
Operation and servicing - Compact 8, 10, 12DX
2.7.4 -Other labels ............................................................................................................. 172.7.5 -Model-specific labels ............................................................................................... 182.7.6 -Specific labels : Option............................................................................................ 192.7.7 -Machine label references ........................................................................................ 202.7.8 -Label positions ........................................................................................................ 21
3 - OPERATION ..................................................................................................................233.1 - HYDRAULIC CIRCUIT..........................................................................................23
3.1.1 -Travel movement, steering movement .................................................................... 233.1.2 -Scissor lifting cylinder.............................................................................................. 23
3.2 - ELECTRIC CIRCUIT..............................................................................................233.2.1 -HEAD computer ...................................................................................................... 23
3.3 - SAFETY SYSTEMS...............................................................................................243.3.1 -Details of the main safety systems.......................................................................... 243.3.2 -Load / overload control ............................................................................................ 243.3.3 -Tilt control ................................................................................................................ 243.3.4 -Low, Medium and High travel speed ....................................................................... 24
4 - USE ................................................................................................................................254.1 - GENERAL INSTRUCTIONS..................................................................................25
4.1.1 -General.................................................................................................................... 254.1.2 -MANUAL EXTENSIONS ......................................................................................... 254.1.3 -Filling the fuel tank .................................................................................................. 26
4.2 - LOADING, UNLOADING .......................................................................................264.2.1 -Unloading with ramps.............................................................................................. 264.2.2 -Loading.................................................................................................................... 274.2.3 -Transport instructions. ............................................................................................. 27
4.3 - BEFORE THE FIRST OPERATION ......................................................................274.3.1 -Getting to know the control stations ........................................................................ 274.3.2 -Pre-operation check ................................................................................................ 29
4.4 - OPERATION..........................................................................................................314.4.1 -General recommendations ...................................................................................... 314.4.2 -Operation from the ground ...................................................................................... 324.4.3 -Operation from the platform .................................................................................... 33
4.5 - RESCUE LOWERING ...........................................................................................364.6 - EMERGENCY ASSISTANCE LOWERING ...........................................................364.7 - BRAKE RELEASE .................................................................................................374.8 - STABILISERS........................................................................................................37
5 - MAINTENANCE.............................................................................................................395.1 - GENERAL RECOMMENDATIONS .......................................................................395.2 - MAINTENANCE SYSTEM .....................................................................................395.3 - MAINTENANCE PLAN ..........................................................................................41
5.3.1 -Consumables .......................................................................................................... 415.3.2 -Maintenance diagram.............................................................................................. 42
5.4 - OPERATIONS .......................................................................................................435.4.1 -Summary table ........................................................................................................ 435.4.2 -Operating instructions ............................................................................................. 445.4.3 -List of consumables................................................................................................. 44
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Operation and servicing - Compact 8, 10, 12 DX
5.5 - LOAD TESTING .................................................................................................... 455.5.1 -Overload Test.......................................................................................................... 455.5.2 -Functional test......................................................................................................... 455.5.3 -Stability test............................................................................................................. 45
6 - OPERATING INCIDENTS ............................................................................................. 476.1 - PLATFORM LIFTING SYSTEM ............................................................................ 476.2 - TRAVEL SYSTEM ................................................................................................ 486.3 - STEERING SYSTEM ............................................................................................ 48
7 - SAFETY SYSTEM ......................................................................................................... 497.1 - FUNCTION OF RELAYS AND FUSES - CHASSIS BOX...................................... 497.2 - FUNCTION OF THE SAFETY SWITCHES........................................................... 49
8 - HYDRAULIC DIAGRAMS ............................................................................................. 518.1 - COMPACT 8, 10 DX.............................................................................................. 518.2 - COMPACT 12 DX.................................................................................................. 52
9 - WIRING DIAGRAM ....................................................................................................... 539.1 - COMPACT 8, 10, 12 DX FOLIO A-001 ................................................................. 539.2 - COMPACT 8, 10, 12 DX FOLIO A-002 ................................................................. 549.3 - COMPACT 8, 10, 12 DX FOLIO A-003 ................................................................. 559.4 - COMPACT 8, 10, 12 DX FOLIO A-004 ................................................................. 569.5 - COMPACT 8, 10, 12 DX FOLIO A-005 ................................................................. 57
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Operation and servicing - Compact 8, 10, 12DX
vi
Operating and maintenance instructions
Caution !
1 - GENERAL RECOMMENDATIONS - SAFETY
1.1 - GENERAL WARNING
1.1.1 - ManualThe purpose of this manual is to help the operator to get to know HAULOTTE self-propelled lifts so as to use them efficiently and SAFELY. It cannot, however,replace the basic training necessary for any user of site plant.
The head of establishment has an obligation to ensure that operators know theinstructions in the instruction manual. The head of establishment is alsoresponsible for the implementation of the "user regulations" in force in the countryof use.Before using the machine, it is essential for safe use of the platform and itsefficiency to familiarise yourself with all these instructions.This instruction manual must be kept available to any operator. Additional copiescan be supplied by the manufacturer on request.
1.1.2 - LabelsThe potential dangers and instructions concerning the machine are indicated bylabels and plates. It is necessary to read the instructions appearing on them.All of the labels comply with the following colour code:
• The colour red indicates a potentially mortal danger.• The colour orange indicates a danger which may cause serious injury.• The colour yellow indicates a danger which may cause material damage or
slight injury.The head of the establishment must make sure that these labels are in goodcondition, and must take the necessary steps to keep them legible. Additionallabels can be supplied on request by the manufacturer.
1.1.3 - SafetyEnsure that any person to whom you entrust the machine is capable of assumingthe safety requirements of its use.Avoid any working mode liable to jeopardise safety. Any use not compliant withthe instructions could lead to risks and injury to people and damage to property.
In order to attract the reader's attention, the instructions will
be preceded by this standardized sign.
The operating manual must be kept by the user throughout the machine's lifeincluding in the event of loan, hiring-out or re-sale.Make sure that all the plates or labels relating to safety and danger are completeand legible.
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Operating and maintenance instructions
Caution !
1.2 - GENERAL SAFETY INSTRUCTIONS
1.2.1 - OperatorsThe operators must be over 18 and must hold an operating permit issued by theemployer after he has checked their medical fitness and after they have passeda practical lift driving/operating test.
Only trained operators can use Haulotte self-propelled
lifts.
There must be at least two operators so that one of them can:• Intervene quickly if necessary.• Take the controls in the event of an accident or breakdown.• Monitor and prevent machines and pedestrians going round the lift.• Guide the lift's operator if required.
1.2.2 - EnvironmentNever use the machine:
• On soft, unstable, cluttered ground.• On ground with a bank greater than the permissible limit.• With exposure to a wind greater than the permissible threshold. If used out-
side, make sure, using an anemometer, that the wind speed is less than orequal to the permissible threshold.
• Near power lines (find out the minimum distances depending on the volta-ge). In temperatures below -15°C (particularly in cold stores). Consult us if itis necessary to work below -15°C.
• In explosive areas.• During storms (risk of lightning).• At night if it is not equipped with the optional light.• When there are very strong electromagnetic fields (radar, mobiles and high
currents).DO NOT TRAVEL ON PUBLIC HIGHWAYS.
1.2.3 - Using the machineIt is important to ensure that in normal use, that is lift operation, the lift postselection key remains in the lift position so as to be able to control the lift from theplatform. In the event of a problem on the platform, a person present and trainedin emergency/standby manoeuvres can assist by putting the key in the groundcontrol position.
Do not use the machine with:• A load greater than the nominal load.• More people than the authorized number.• A lift lateral force greater than the permissible value.• A wind greater than the permissible speed.
X km/h
Y km/h Y>X
-15
0
˚C
2
Operating and maintenance instructions
3
Caution !
In order to avoid any risk of a serious fall, it is essential for operators to complywith the following instructions:
• Hold on to the guard rails firmly when the lift is being raised or driven.• Wipe any traces of oil or grease off the steps, floor and hand rails.• Wear individual protective equipment suited to the working conditions and
local regulations in force, particularly when working in a dangerous area. • Do not neutralise the limit switches on the safety devices. • Avoid hitting fixed or moving obstacles.• Do not increase the working height by using ladders or other accessories.• Do not use the guard rails as a means of access for getting onto and off the
platform (use the steps provided for this purpose on the machine).• Do not climb onto the guard rails when the platform is in the raised position.• Do not drive the lift at high speed in areas which are narrow or not cleared.• Do not use the machine without fitting the lift's protective bar or without clo-
sing the safety gate.• Do not climb onto the covers.
Never use the platform as a crane, goods lift or lift. Never
use the platform to pull or tow.
In order to avoid risks of overturning, it is essential for operators to comply withthe following instructions:
• Do not neutralise the limit switches on the safety devices.• Avoid operating the control levers for one direction in the opposite direction
without stopping in the " 0 " position (in order to stop during travelling, movethe manipulator's lever gradually, by keeping the deadman activated (if thecontrol station has one).
• Comply with the maximum load as well as the number of people authorizedon the lift.
• Distribute the loads and place them if possible in the centre of the lift.• Verify that the ground can take the pressure and load per wheel.• Avoid hitting fixed or moving obstacles.• Do not drive the lift at high speed in areas which are narrow or not cleared.• Keep speed under control when turning.• Do not drive the lift in reverse (lack of visibility).• Do not use the machine with a cluttered lift.• Do not use the machine with equipment or objects suspended from the
guard rails.• Do not use the machine with elements which could increase the wind load
(e.g.: panels).• Do not carry out machine maintenance operations when it is raised without
having put in place the necessary safety devices (travelling crane, crane).• Carry out the daily checks and monitor proper operation during periods of
use.• Protect the machine from any unsupervised intervention when it is not in ser-
vice.
NOTE : Do not tow the lift (it has not been designed for that and must betransported on a trailer).
Operating and maintenance instructions
Caution !
1.3 - RESIDUAL RISKS
1.3.1 - Risks of jolting - OverturningThe risks of jolting or overturning are considerable in the following situations:
- sudden operation of the control levers,- overload of the lift,- ground weakness (Beware of thawing in winter),- gusting wind,- hitting an obstacle on the ground or high up,- working on quays, bays, pavements, etc...
Allow a sufficient stopping distance: - 3 metres at high speed,- 1 metre at low speed.
1.3.2 - Electrical risks
If the machine has a 220 V power point, max. 16 A, it is essential for the extension lead to be connected to a
mains outlet protected by a 30 mA quick-trip circuit-
breaker.
The electrical risks are considerable in the following situations:- hitting a power line,- use in stormy weather.
“Minimum safety distances”, page 6
1.3.3 - Risks of explosion or burningThe risks of explosion or burning are considerable in the following situations:
- work in an explosive or flammable atmosphere,- using a machine with hydraulic leaks.
1.3.4 - Risks of collision- Risks of crushing people present in the area in which the machine is
operating (during travelling or operation of the equipment).- Evaluation by the operator, before any use, of the risks above him.
1.3.5 - Abnormal noiseWhen the platform is started, the user must listen for abnormal noise :
- seizure,- discharge of an equilibrium valve,- discharge of a pressure limiter, etc.
If abnormal noise is detected, the user must stop using the equipmentimmediately and contact the PINGUELY HAULOTTE After-Sales department todetect the source of the problem.
1.4 - VERIFICATIONSComply with the national regulations in force in the country of use.For Australia: Australian Standard AS1418.10-1996 and AS2550.10-1994 :
1.4.1 - Routine verificationsThe machine must be the subject of routine inspections every 6 months so thatany defect liable to cause an accident is detected.These inspections must be carried out by an organisation or personnel speciallydesignated by the head of establishment and under the latter's responsibility(company's personnel or not) (Articles R 233-5 and R 233-11 of the FrenchLabour Code).The result of these inspections must be entered in a safety register opened by thehead of establishment and kept constantly available to the works inspector andsafety committee of the establishment, if there is one, as well as a list of thespecially designated personnel (Article R 233-5 of the French Labour Code).
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Operating and maintenance instructions
NOTE : Such register can be obtained from the trade organisations andsome of them can be obtained from the OPPBTP or private preven-tion organisations.
The people designated must be experienced in the field of risk prevention(Articles R 233-11 of Decree n° 93-41).It is forbidden to allow any worker to proceed, during the operation of the machine,with any verification whatsoever (Article R 233-11 of the French Labour Code).
1.4.2 - Examination of suitability of a machineThe head of the establishment in which this equipment is put into service mustmake sure of the suitability of the machine, that is, that it is appropriate for theworks to be carried out safely and that it is used in accordance with the instructionmanual. In addition, in the above-mentioned French order of March 1st 2004,problems associated with hiring, the examination of the state of conservation,verification at the time of putting back into service after repair, as well ascoefficient 1.25 static test and coefficient 1.1 dynamic test conditions arementioned. Each person responsible using the machine must acquaint himselfand follow the requirements of this decree.
1.4.3 - State of conservationDetect any damage liable to be the cause of dangerous situations (safety devices,load limiters, tilt monitor, leaks from cylinders, deformation, condition of welds,tightness of bolts, hoses, electrical connections, condition of tyres, excessivemechanical play).
NOTE : In the case of hiring, the person responsible using the hired machinehas the responsibility of examining the state of conservation and forexamining suitability. He must check with the hirer that the routinegeneral verifications and verifications before putting into servicehave indeed been carried out.
1.5 - REPAIRS AND ADJUSTMENTSMajor repairs, maintenance work or adjustments on the safety elements orsystems (concerns mechanics, hydraulics and electricity).They must be carried out by PINGUELY-HAULOTTE personnel or personnelworking on behalf of PINGUELY-HAULOTTE who must use original parts only. Any modification outside PINGUELY-HAULOTTE's control is not authorised. The manufacturer is not liable if original parts are not used or if the work specifiedabove is not carried out by PINGUELY-HAULOTTE approved personnel.
1.6 - VERIFICATIONS AT THE TIME OF PUTTING BACK INTO SERVICETo be carried out after:
• major removal/refitting, • a repair involving the machine's essential parts,• any accident caused by the failure of an essential part.
It is necessary to proceed with an examination of suitability, an examination of thestate of conservation, a static test, a dynamic test (see coefficients, § 1.4.2,page 5).
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Operating and maintenance instructions
1.7 - BEAUFORT SCALEThe Beaufort Scale of wind force is accepted internationally and is used whencommunicating weather conditions. It consists of number 0 - 17, eachrepresenting a certain strength or velocity of wind at 10m (33 ft) above groundlevel in the open.
1.8 - MINIMUM SAFETY DISTANCES Our machines are not insulated, hence, it is important to maintain a safetydistance from the electrical power cables and devices according to applicablegovernment regulations and the following diagram :
Description of Wind Specifications for use on land MPH m/s0 Calm Calm; smoke rises vertically. 0-1 0-0.21 Light Air Direction of wind shown by smoke. 1-5 0.3-1.52 Light Breeze Wind felt on face; leaves rustle; ordinary vanes moved by
wind.6-11 1.6-3.3
3 Gentle Breeze Leaves and small twigs in constant motion; wind extends light flag.
12-19 3.4-5.4
4 Moderate Breeze Raises dust and loose paper; small Branches are moved. 20-28 5.5-7.95 Fresh Breeze Small trees in leaf begin to sway; crested wavelets form
on inland waterways.29-38 8.0-10.7
6 Strong Breeze Large branches in motion; whistling heard in telephone wires; umbrellas used with difficulty.
39-49 10.8-13.8
7 Near Gale Whole trees in motion; inconvenience felt when walking against wind.
50-61 13.9-17.1
8 Gale Breaks twigs off trees; generally impedes progress. 62-74 17.2-20.79 Strong Gale Slight structural damage occurs (chimney pots and slates
removed).75-88 20.8-24.4
Voltage Minimum safety distance in meters
Up to 300V avoid contact
from 300 V to 50 kV 3,05 m
from 50 kV to 200 kV 4,60 m
from 200 kV to 350 kV 6,10 m
from 350 kV to 500 kV 7,62 m
from 500 kV to 750 kV 10,67 m
from 750 kV to 1000 kV 13,72 m
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Operation and Servicing - Compact 8, 10, 12 DX
2 - PRESENTATION
The self-propelled platform is designed for all overhead work, within thelimits of its characteristics.The main operating station is on the platform extension. The backup stationand emergency control are on the ground.
2.1 - IDENTIFICATIONA plate on the chassis bears all the indications (engraved) for machineidentification.
Fig. 1 - Name plate
REMINDER: For all information, intervention or spare parts requests,please specify the machine type and serial number.
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Operation and Servicing - Compact 8, 10, 12 DX
2.2 - MAIN COMPONENTSFig. 2 - Position of the main components
2.3 - DESCRIPTION"HAULOTTE SCISSOR" platforms are work platforms surrounded byprotective barriers. They can be lifted or lowered by a hydraulic cylinderacting on scissors with three, four or five sections, depending on the model,which support the work platform. The chassis has two braked drive and steering wheels at the front and twobraked drive wheels at the back, equipped with puncture-proof tyres(inflated with polyurethane foam) with a cross-country tread.Each motor is supplied with power by a thermal diesel engine. All controland power devices are installed in two side boxes, including:
• the hydraulic tank and filters,• the air-cooled thermal motor and hydraulic pump,• the fuel tank,• the hydraulic distribution set,• the thermal motor ignition battery,• the electric control cubicle.
The tilt detector is between the scissor arms.The electric cubicle on the chassis controls:
• station selection,• motor fault light indicators,• hour counter,• platform up and down movement,• start and stop of the thermal motor,• emergency stop of all movements.
3
2
15
1
10
4 53
7
811
12
13
9
14
10
10
6
1- Front steering wheels 9- Rear wheels2- Platform 10- Anchoring points3- Extension 11- Hydraulic tank4- Document case 12- Frame5- Platform control desk 13- Platform access bar6- Safety barrier 14- Cover locking tab7- Platform access ladder 15- Motor box8- Chassis control desk
8
Operation and Servicing - Compact 8, 10, 12 DX
The three movements: travel, steering and platform lifting are controlled byhydraulics.Travel and lifting are in proportional command.Steering is activated by a double-action cylinder.
Option:• Stablisers: a set of four cylinders fixed to the chassis, controlled from
the platform control panel, enables the machine to be levelled (section§ 4.8, page 37).
2.4 - WORKING AREA
2.4.1 - Compact 8 DX
9
(m)
8
7
6
5
4
3
2
1
0- 4 - 3 - 2 - 1 0 1 2 (m)
- 1 0 1
9
Operation and Servicing - Compact 8, 10, 12 DX
2.4.2 - Compact 10 DX
11
(m)
10
9
8
7
6
5
4
3
2
1
0- 4 - 3 - 2 - 1 0 1 2
(m)- 1 0
10
Operation and Servicing - Compact 8, 10, 12 DX
2.4.3 - Compact 12 DX
(m)
12
11
10
9
8
7
6
5
4
3
2
1
0- 4 - 3 - 2 - 1 0 1 2
(m)- 1 0 1
11
Operation and Servicing - Compact 8, 10, 12 DX
2.5 - SIZE
2.5.1 - COMPACT 8 DX size
2.5.2 - COMPACT 10 DX size
2.5.3 - COMPACT 12 DX size1440
11
50
23
00
2650
1870
25
0
1200
2500
1800
1540
3060
2500
1200
24
20
2650
1870
25
0
12
20
15
00
1540
1800 3060
14
00
16
80
2500
25
40
1200
2650
1870
25
01800
1540
3060
12
Operation and Servicing - Compact 8, 10, 12 DX
2.6 - TECHNICAL CHARACTERISTICS
2.6.1 - COMPACT 8 DX technical characteristics
CHARACTERISTIC COMPACT 8 DXWorking height 8,38 mMax./min floor height 6,38 m / 1,15 mOverall width - base 1,80 mOverall width - table 1,54 mPlatform dimensions 1,54 m x 2,50 mOverall length 2,65 mOverall length with stabilising option 3,06 mOverall height 2,30 mExtension dimensions 1,20 mGround clearance 0,25 mWheelbase 1,87 mOutside turning radius 3,73 mLoad capacity with one extension 565 kg (3 people) including
150 kg on the extensionMaximum lateral force 40 daNMax. wind speed 45 kphSlope and tilt indicator with audible alarm at 3°Travel speed 1,6 kph PV, 3 kph MV, 5,5 kph GVMaximum travel slope 40%Lifting time 33 sLowering time 37 sHydraulic reservoir capacity 75 lGeneral hydraulic set pressure 240 bar PV, 170 bar GVTravel hydraulic set pressure 220 barLifting hydraulic set pressure 125 barHydraulic pump capacity 11 + 11 cm3/revLifting and travel delivery 26 l/minSecure and steer delivery 13 l/minSilent Pack diesel thermal motor DEUTZ-power 18 kW at 2400 rpm-idling power 8 kW at 1150 rpm-consumption 235 g/kW/h-idling consumption 235 g/kW/hDiesel tank capacity 30 lNumber of steer wheels 2Number of drive wheels 4Differential lock yesHydraulic brakes yesFreewheeling yesStarting battery 1x12 V - 70 AhSupply voltage 12 VSolid tyres - dimension 26 x 12 - 12PRWheel nut tightening torque 22,5 daN.mMax. force on one wheel with nominal load 1750 daNMax. ground pressure with 565 kg- hard ground (concrete) - loose ground (mud)
7,8 daN/cm2
3,23 daN/cm2
Weight of machine with one extension 3120 kgWeight of machine with stabiliser option 3320 kgVibration level at feet < 0,5 m/s²Vibration level at hands < 2,5 m/s²
13
Operation and Servicing - Compact 8, 10, 12 DX
2.6.2 - COMPACT 10 DX technical characteristics
CHARACTERISTIC COMPACT 10 DXWorking height 10,25 mMax./min floor height 8,25 m / 1,22 mOverall width - base 1,80 mOverall width - table 1,54 mPlatform dimensions 1,54 m x 2,50 mOverall length 2,65 mOverall length with stabilising option 3,06 mOverall height 2,42 mExtension dimensions 1,20 mGround clearance 0,25 mWheelbase 1,87 mOutside turning radius 3,73 mLoad capacity with one extension 565 kg (3 people) including
150 kg on the extensionMaximum lateral force 40 daNMax. wind speed 45 kphSlope and tilt indicator with audible alarm at 3°Travel speed 1,6 kph PV, 3 kph MV, 5,5 kph GVMaximum travel slope 40%Lifting time 31 sLowering time 27 sHydraulic reservoir capacity 75 lGeneral hydraulic set pressure 240 bar PV, 170 bar GVTravel hydraulic set pressure 220 barLifting hydraulic set pressure 160 barHydraulic pump capacity 11 + 11 cm3/revLifting and travel delivery 26 l/minSecure and steer delivery 13 l/minSilent Pack diesel thermal motor DEUTZ-power 18 kW at 2400 rpm-idling power 8 kW at 1150 rpm-consumption 235 g/kW/h-idling consumption 235 g/kW/hDiesel tank capacity 30 lNumber of steer wheels 2Number of drive wheels 4Differential lock yesHydraulic brakes yesFreewheeling yesStarting battery 1x12 V - 70 AhSupply voltage 12 VSolid tyres - dimension 26 x 12 - 16,5Wheel nut tightening torque 22,5 daN.mMax. force on one wheel with nominal load 1830 daNMax. ground pressure with 565 kg- hard ground (concrete) - loose ground (mud)
7,5 daN/cm2
4 daN/cm2
Weight of machine with one extension 3310 kgWeight of machine with stabiliser option 3560 kgMax. force on one stabiliser with nominal load 1470 daNGround pressure on one stabiliser 4,6 daN/cm2
Vibration level at feet < 0,5 m/s²Vibration level at hands < 2,5 m/s²
14
Operation and Servicing - Compact 8, 10, 12 DX
2.6.3 - COMPACT 12 DX technical characteristics
CHARACTERISTIC COMPACT 12 DXWorking height 12,15 mMax./min floor height 10,15 m / 1,40 mOverall width - base 1,80 mOverall width - table 1,54 mPlatform dimensions 1,54 m x 2,50 mOverall length 2,65 mOverall length with stabilising option 3,06 mOverall height 2,54 mExtension dimensions 1,20 mGround clearance 0,25 mWheelbase 1,87 mOutside turning radius 3,73 mLoad capacity with one extension 450 kg (3 people) including
150 kg on the extensionMaximum lateral force 40 daNMax. wind speed 45 kphSlope and tilt indicator with audible alarm at 3°Travel speed 1,6 kph PV, 3 kph MV, 5,5 kph GVMaximum travel slope 40%Lifting time 45 sLowering time 39 sHydraulic reservoir capacity 75 lGeneral hydraulic set pressure 240 bar PV, 170 bar GVTravel hydraulic set pressure 220 barLifting hydraulic set pressure 170 barHydraulic pump capacity 11 + 11 cm3/revLifting and travel delivery 26 l/minSecure and steer delivery 13 l/minSilent Pack diesel thermal motor DEUTZ-power 18 kW at 2400 rpm-idling power 8 kW at 1150 rpm-consumption 235 g/kW/h-idling consumption 235 g/kW/hDiesel tank capacity 30 lNumber of steer wheels 2Number of drive wheels 4Differential lock yesHydraulic brakes yesFreewheeling yesStarting battery 1x12 V - 70 AhSupply voltage 12 VSolid tyres - dimension 26 x 12 - 16,5Wheel nut tightening torque 22,5 daN.mMax. force on one wheel with nominal load 2200 daNMax. ground pressure with 450 kg- hard ground (concrete) - loose ground (mud)
8 daN/cm2
4,5 daN/cm2
Weight of machine with one extension 3890 kgWeight of machine with stabiliser option 4140 kgMax. force on one stabiliser with nominal load 1470 daNGround pressure on one stabiliser 4,7 daN/cm2
Vibration level at feet < 0,5 m/s²Vibration level at hands < 2,5 m/s²
15
Operation and Servicing - Compact 8, 10, 12 DX
2.7 - LABELS
2.7.1 - Common "yellow" labels
2.7.2 - Common "orange" labels
41
23 43 25
17
27
28
16
Operation and Servicing - Compact 8, 10, 12 DX
2.7.3 - Common "red" labels
2.7.4 - Other labels
.F
.GB
.D
7814 518
Composant spØcifique � cette machine.
NE PAS INTERCHANGER.
Component specificto this machine.
DO NOT INTERCHANGE.
Komponenten nur f�rdiese maschine geeignet. BITTE AUF EINE ANDERE
MASCHINE NIGHT MONTIEREN.
N� MACHINE - MASCHINE N�
5 49
21 44
4
15 48
10
92 92
37
19 42DANGER
BEWARE OF OVERHEAD ELECTRICAL HAZARDSREGULATION 133A of the CONSTRUCTION SAFETY ACT 1912 REQUIRESa. Minimum approach of an appliance
to live electrical apparatus.b. Inspection of the work site for
electrical hazards before commencing to use the appliance.
c. Constant vigilance and an observer required whilst working or travelling the appliance in the vicinity of live electrical apparatus.
3 m for voltages up to 132,0006 m for voltages above 132,000
and up to 330,0008 m for voltages above 330,000
22
17
Operation and Servicing - Compact 8, 10, 12 DX
2.7.5 - Model-specific labels
2.7.5.1 - Compact 8 DX
2.7.5.2 - Compact 10 DX
2.7.5.3 - Compact 12 DX
3
3
3
18
Operation and Servicing - Compact 8, 10, 12 DX
2.7.6 - Specific labels : Option
2.7.6.1 -240V plug
2.7.6.2 -Stabilization of cylinders
2.7.6.3 - Biodegradable hydraulic oil
8
184746
85 85
19
19
Operation and Servicing - Compact 8, 10, 12 DX
2.7.7 - Machine label references
Ref Code Qty Description1 2420324670 1 SP catalogue Compact 8DX1 2420324680 1 SP catalogue Compact 10DX1 2420324690 1 SP catalogue Compact 12DX2 2420324060 2 Manual3 3078146290 2 COMPACT 8 DX floor height + load 3 3078146300 2 COMPACT 10 DX floor height + load3 3078146310 2 COMPACT 12 DX floor height + load4 3078144980 1 Read the manual5 3078145100 2 Travel direction7 307P217280 1 Top control desk7 307P217830 1 Emergency stop8 3078144570 1 Connect to a 220V socket (option)9 3078146350 2 "Compact 8 DX" label9 3078146360 2 "Compact 10 DX" label9 3078146370 2 "Compact 12 DX" label10 3078143620 2 Danger: Risk of hand crushing 15 3078144490 4 Sling load17 3078150670 1 Brake release18 3078144670 4 Danger : Risk of foot crushing (option)19 3078143520 1 Hydraulic oil19 3078148890 1 Biodegradable hydraulic oil (option)20 307P217230 3 Haulotte design21 3078143800 3 No stopping in the working area22 3078144430 1 Danger: Risk of electrocution23 3078143600 2 Do not use as a welding station24 307P217520 1 Bottom control desk25 3078144650 1 Risk of overturning : check tilt26 307P218080 1 Manufacturer’s plate (English)28 3078144560 1 Operating instructions (English)30 2421808660 1 Yellow and black adhesive marking37 307P215810 1 Sliding bar41 3078144970 1 Heat burn danger42 3078143590 1 High and low level hydraulic oil 43 3078143640 2 Do not stand on the cover44 3078145180 1 Do not interchange46 3078144260 1 Use stabilisers47 3078144280 1 The 4 cylinders must be retracted48 3078144360 1 Do not go down slopes at high speed49 3078144510 1 Fuel filling50 3078146330 2 4WD design85 3078153280 4 Max. force on one stabiliser with nominal load - Compact 10DX85 3078153290 4 Max. force on one stabiliser with nominal load - Compact 12DX92 3078153250 4 Compact 10DX max. load on one wheel92 3078153260 4 Compact 12DX max. load on one wheel
20
Operation and Servicing - Compact 8, 10, 12 DX
2.7.8 - Label positions
Only for Australia
Only for Australia
Except for Australia
Only for Australia
43
21
15
9 50
10
30
41
49
20
8
5
29
1585
3
18 24
50
28
23
25
19
17
42
9
44
26 45
18
2110
20
30
3
7
48
27 37
4746
41 2
5
22
29
23
18
18
18
18
20
85
21
92
92
D16494 c
21
Operation and Servicing - Compact 8, 10, 12 DX
22
Operation and Servicing - Compact 8, 10, 12 DX
Caution!
Caution!
3 - OPERATION
3.1 - HYDRAULIC CIRCUITAll machine movements are controlled by hydraulic power, supplied by twogear pumps driven by a thermal motor.In the event of a breakdown, manual emergency action enables loweringof the scissors.A return filter on the return line protects the installation againstcontamination. Only one movement is possible at a time.
3.1.1 - Travel movement, steering movementTravel is controlled by on/off distributing valves. Gradual movement iscontrolled by a proportional command distributing valve.
Only specialised personnel can make adjustments. Incorrect
adjustment may cause malfunction of the machine’s safety systems,
generating a risk of serious accidents.
3.1.2 - Scissor lifting cylinderThe cylinder is equipped with a flap electrovalvemounted on the body.The lifting movement is controlled by an on/off electrovalve and gradualmovement is controlled by the proportional electrovalve.The lowering movement is controlled by one (2 for the twelve metreversion) on/off electrovalve mounted on each cylinder.
3.2 - ELECTRIC CIRCUITThe electric power used for the controls and thermal motor ignition issupplied by a 12V battery (Photo 2, page 23).
Photo 1 Photo 2 Photo 3
3.2.1 - HEAD computer
It is forbidden to interchange your machine's calculator with that of
another machine.
Each machine is equipped with a specific calculator, set according to themachine's functions. If the calculator is replaced or interchanged withoutthe prior agreement of a PINGUELY-HAULOTTE technician, the machinecould seriously malfunction.
An anti-tamper label is placed on the calculator. If, during an after salesservice return or while work is being performed by a Pinguely Haulottetechnician or agent, we discover that the label has been torn or is faulty or
23
Operation and Servicing - Compact 8, 10, 12 DX
Caution!
if the label does not correspond to the machine in question, we shall not beable to apply the calculator's manufacturer's warranty nor the machine'swarranty.
3.2.1.1 -HEAD computer batteryThe end of the HEAD calculator's battery's life is signalled through thesimultaneous flashing of two (or three, if appropriate) indicators on thelower console as soon as the machine is powered on.
Nevertheless, the flashing of the indicators can be suspended if the indicator has to return to its initial
function and warn of a malfunction.
These light indicators are:• Motor oil pressure• Motor temperature (according to the type of machine)• Clogging indicator (according to the type of machine)
As soon as low battery power is detected, please contact our After-Salesdepartment immediately.
3.3 - SAFETY SYSTEMS3.3.1 - Details of the main safety systemsAutomatic motor stop :
• insufficient oil pressure,• motor oil temperature too high,• generator or fan belt breakage.
Light indicator warning :• clogged air filter.
Audible warning :• hydraulic oil overheating.
3.3.2 - Load / overload controlWhen this maximum load is reached, the platform panel's overload lightindicator comes on and a buzzer sounds to alert the operator. The controlcircuit is automatically broken, disabling all movements. Load must beremoved to reset.
3.3.3 - Tilt control Photo 4
When the machine is unfolded, the tilt control detector (Photo 4, page 24)emits an audible signal as long as the slope remains greater than themaximum tilt allowed (Table 3.3.3.1, “Maximum tilt table”, page 24),informing the operator that the scissors and travel movement cannot beused.If the situation persists, after a time delay of 1-2 seconds, the scissor liftingmovement command and travel command are disabled as long as themachine remains extended. To restore use of the travel movement, thewhole scissor assembly must be folded.
3.3.3.1 - Maximum tilt table
3.3.4 - Low, Medium and High travel speedThese travel speeds are only authorised when the machine is completelyfolded. When the platform is lifted (floor height > 2,5m), only micro-speed is possible.
Maximum tiltCOMPACT 8DX 3°COMPACT 10DX 3°COMPACT 12DX 3°
24
Operation and Servicing - Compact 8, 10, 12 DX
Caution!
4 - USE
4.1 - GENERAL INSTRUCTIONS
4.1.1 - GeneralYour scissor-type platform is mobile. All movements are controlled from a control box on the platform extension:this is the main operating station. The control box on the chassis is abackup or emergency station.
Do not use the machine if wind speed exceeds 45 km/h.
Caution!Do not attempt any movements
before reading and understanding the instructions in chapter 4.3
To avoid all risk of accident, safety devices are provided to prevent use ofthe machine beyond its capacity in order to protect personnel and themachine. These systems immobilise the machine or neutralise the movements. Inthis case, insufficient knowledge of the machine’s characteristics andoperation may lead an operator to believe a breakdown has occurredwhereas in fact, it is merely the safety system coming into operation. It is therefore essential to fully understand all the instructions in the next fewchapters.
4.1.2 - MANUAL EXTENSIONSPhoto 5
The platforms are equipped with a single manual extension with severalpossible positions.Conditions of use:To extend or retract the extension:
• take hold of the two handles provided, • lift them by 90° • push them in the direction of movement required. Lifting the handles
by 90° automatically releases the extension’s position holding lock(Ref 1, Photo 5, page 25)
During trailer or vehicle transport, as well as during work and movement,the manual extension must be fastened and locked.Check that the locks are properly engaged when the handles return to theirinitial position in order to avoid unwanted extension or retraction of theextension.
1
25
Operation and Servicing - Compact 8, 10, 12 DX
Caution!
Caution!
4.1.3 - Filling the fuel tank (Photo 6, page 26)Before any filling operation, ensure that the fuel is of the recommendedtype and that it has been properly stored to avoid contamination. Do not draw from a barrel without decanting and never use the dregs.
Photo 6
To protect against the fire hazard during tank filling, the followingprecautions should be taken:
• do not smoke,• stop the thermal motor if it is in operation,• stand upwind to avoid being sprayed with fuel,• touch the filling hole before starting to fill with the pump spout in order
to avoid the risk of sparking due to static electricity,• take care to close the tank plug properly and clean any fuel that may
have spilled from the tank.
4.2 - LOADING, UNLOADING
IMPORTANT: Before any operation, check the overall condition of themachine to make sure that it has not been damaged during transport. Ifnecessary, make any reserves in writing to the transport company.
A false movement may cause the machine to fall and cause very
serious bodily injury or material damage. Perform unloading manoeuvres on a sufficiently
resistant (section § 2.6, page 13), stable, flat surface in a clear area.
4.2.1 - Unloading with ramps The following precautions should be taken:
• the machine is totally folded,• the ramps can bear the load and are properly fixed,• adhesion must be sufficient to prevent all risk of sliding during ma-
noeuvre.IMPORTANT: this method requires the machine to be started,see section § 4.3, page 27 to prevent all risk of false manoeuvre.Select low travel speed.
Never stand under or too close to the machine during manoeuvres.
NOTE: The ramp slope is almost always greater than the maximumworking slope (3°), causing the buzzer to sound, but travel re-mains possible. If the slope is greater than the maximum trav-el slope (see section § 2.4, page 9), use a winch as additionaltraction or retention means.
26
Operation and Servicing - Compact 8, 10, 12 DX
27
Caution!Do not go down ramps at high
speed.4.2.2 - LoadingThe precautions are the same as for unloading.Stowage must be conform to the diagram below.To climb the ramps of a truck, select the low travel speed.
4.2.3 - Transport instructions.• When transporting the machine, ensure that the vehicle capacity,
loading surfaces, straps and links are sufficient to bear the weight ofthe machine.
• The machine should be on a level surface or fastened before thebrakes are released.
• Attach the extension with straps to prevent it extending during trans-port.
4.3 - BEFORE THE FIRST OPERATIONEach platform is subjected to permanent quality checks during itsmanufacture.Transport may cause damage, which must be reported to the transportcompany for any claim before the first operation.
REMINDER:Before any operation, learn about the machine by reading thismanual and the instructions on the various plates.
4.3.1 - Getting to know the control stationsAll movements are controlled from a control box on the platform extension. This is the main operating station, it must not be moved to another area onthe platform or the "FORWARD" and "REVERSE" controls may beinverted. The control box on the chassis is a backup or emergency station.
NOTE: Do not perform any movements until you have read the in-structions in section § 4.4, page 31.
You must be familiar with the machine’s characteristics and operation ascertain machine reactions may cause you to think a breakdown hasoccurred, whereas it is simply the safety systems coming into operation.
4WD
Operation and Servicing - Compact 8, 10, 12 DX
4.3.1.1 - Main control station
Photo 7
4.3.1.2 - Platform control station Photo 8
5
6 78 109
11 4
3
2 1
1- Emergency stop button 7- Oil light indicator2- Hour counter 8- Oil pressure3- Chassis/platform control station selection 9- Battery charge light indicator 4- Flashing light (option) 10- Air filter clogged light indicator 5- Up/down selection switch 11- Key to open the control desk 6- Thermal motor ignition
28
Operation and Servicing - Compact 8, 10, 12 DX
Photo 9
4.3.2 - Pre-operation checkBefore operation, the machine must be visually inspected.
4.3.2.1 - Safety bar Ensure that the safety bar (Ref.1, Photo 10, page 29) slides freely enablingaccess to the platform.Photo 10
1A
1B
2
3
4
5
6
7
89
11
10
12
13
13
14
15
1A- Stabilisers extend controls 8 - Emergency stop button1B- Stabilisers retract controls 9 - Movement control manipulator2 - Audible warning control 10 - Fail-safe3 - Travel speed selection 11 - Centralised stabiliser control4 - Power on indicator 12 - Indicators : Movement selection5 - Thermal motor ignition 13 - Indicators : Stabiliser state6 - Up / down selector switch 14 - Overload light indicator7 - Differential blocking 15 - Diesel/LPG selector switch
1
29
Operation and Servicing - Compact 8, 10, 12 DX
4.3.2.2 -Overall mechanical appearance of the machine• Visual inspection of the whole machine: paint chips, missing or slack
parts, or battery acid leaks should be noted.• Check that there are no slack bolts, nuts, connections or hoses, no
hydraulic leaks, no cut or disconnected electric conductors.• Check the wheels: no missing or slack nuts.• Check the tyres: not tears or wear.• Check the lifting and steering cylinder: no sign of deterioration, oxida-
tion or foreign matter on the rod.• Inspect the platform and scissor arms: no visible damage, wear or de-
formation.• Check the steering axle: no visible excessive wear of the pivot pins,
missing or slack parts, deformation or cracks.• Check the condition of the control box power cable.• Check the presence of the manufacturer’s plate, warning labels and
operating manual.• Check the condition of the safety barriers and access bar.
4.3.2.3 - Machine environment• Check that an extinguisher in working order is available and at hand.• Always work on hard ground, able to bear the maximum load per
wheel.• Do not use the machine at temperatures of less than -15°C, in partic-
ular in cold rooms.• Wipe any traces of oil or grease from the floor, ladder and handrails.• Ensure that no-one is in the immediate proximity of the machine be-
fore lifting or lowering the platform.• Ensure that there are no obstacles that could affect the following
movements:- travel (machine movement).- platform lifting.
NOTE: See "working area" diagram (section § 2.4, page 9).
4.3.2.4 - Hydraulic system
Photo 11 • Check the hydraulic pump: no leaks, components properly fixed.• Check the level of hydraulic oil (Ref 1, Photo 11, page 30).
1
30
Operation and Servicing - Compact 8, 10, 12 DX
Caution!
4.3.2.5 -Thermal motor • Raise the cover held by 2 tabs (Ref 1, Photo 12, page 31).• Check the level of fuel in the tank (Ref 1, Photo 14, page 31).
Check the level of motor oil: maximum mark on the gauge (Ref 1, Photo 13,page 31).
Photo 12
Photo 13
Photo 14
4.3.2.6 - Safety devices• Check that the top and bottom emergency stop buttons work properly.• Check proper operation of the tilt sensor (Photo 4, page 24) by :
- unlocking the platform emergency stop button,- selecting platform position with the chassis control desk key (Ref.
3, Photo 7, page 28),- from the chassis control desk, raise the platform (Ref. 5, Photo 7,
page 28),- push the tilt sensor. The buzzer should sound when the machine’s
maximum angle is reached.• Check that the end of stroke contacts are free of all foreign matter.• Check the visual and audible alarms.
If the machine has a 220 volt current plug, the extension must be connected to a mains socket
protected by a 30mA differential circuit breaker.
4.4 - OPERATION
IMPORTANT: The machine should only be put into operation after all thechecks have been completed.
4.4.1 - General recommendations• Before all movement or overhead work, check that the passage is free
of persons, obstacles, holes or slopes, that the slope does not exceedthe maximum allowed, that the surface is hard, firm and able to bearthe wheel load.
• Always drive well away from unstable edges or banks.• Ensure that there is no-one in the immediate proximity of the machine
1
1
1
31
Operation and Servicing - Compact 8, 10, 12 DX
before making any movements. Be particularly careful while the ex-tension is out as visibility is reduced.
REMINDER:It is prohibited to drive on public highways.
• To move the machine, it must not be overloaded. In the case of over-load, the machine is immobilised.
• Travel movement can only be controlled from the platform control sta-tion.
• It is impossible to make travel movements and lift the platform at thesame time.
4.4.2 - Operation from the ground
4.4.2.1 - RecommendationsDanger of crushing:
• Keep hands and limbs away from the scissors.• Use common sense and prepare machine movement when using the
bottom controls. Keep a safe distance between the machine and fixedobstacles.
• From the chassis control station, only lifting and lowering controls areavailable.
4.4.2.2 -Operating instructionsMotor ignition (Photo 15, page 32):
NOTE: Hour counter: Each time the machine operates, the hoursare counted, causing the "hourglass" to flash.
Photo 15
• Ensure that the stop button (Ref 1) is pulled.• Put the control station selection key switch (Ref 3) in the "ground con-
trol" position and hold it in this position to enable other operations onthis control station. In this position, the "platform" controls are can-celled.
• The motor oil pressure light indicators (Ref 8) and battery charge lightindicators (Ref 2) are on. The air filter light indicator (Ref 6) is off.
• Press the ignition button (Ref 6), the motor starts, the light indicatorsgo out.
NOTE: If the motor does not start, switch off and repeat the operation.
• Allow the motor to warm up, using the time to check proper opertionof the hour counter (Ref 2), motor and pump.
5
6 78 109
11 4
3
2 1
32
Operation and Servicing - Compact 8, 10, 12 DX
Caution!
Caution!
Do not use ignition assistance products. Leave the motor to warm up for a few minutes before loading
the platform.
Movement test:Holding the ignition key (Ref 3) in the chassis position (right side), make thefollowing movements:
• Lift- Hold the Up/down control switch (Ref 5) upwards to make this
movement.• Lower
- Hold the Up/down control switch (Ref 5) downwards to make thismovement.
Motor stop:• Press the emergency stop button (Ref 1). When this button locks, the
thermal motor is stopped and all platform controls are disabled.• The button must be unlocked to re-enable the controls.
The motor may also stop if the chassis control desk key is put in the"platform" position instead of the "chassis" position.Passage to "platform" control:
• Put the key selection switch (Ref 5) in the "platform" position.
4.4.3 - Operation from the platform
Before any operation, check that the required movement has been
selected.
4.4.3.1 - Recommendations• Do not move the machine unless the safety barriers are correclty in-
stalled and the safety access bar is lowered.• Pay attention to reduced visibility conditions and blind spots when
driving and moving.• Be careful of the correct positioning of the extended platform when
moving the machine.• We strongly recommend that operators wear approved helmets when
moving the machine.• Inspect the working area to identify overhead obstructions or other
possible dangers.• Do not perform acrobatic movements or straddle the outer barrers.• Adapt movement speed according to the condition of the floor, traffic,
slope position of people or any other factor that may cause a collision.• Do not move the machine in the passageway of a crane or any other
overhead machine unless the crane’s controls have been locked and/or precautions have been taken to avoid collisions.
First, check that the on-board load is within the maximum load limits andthat it is evenly distributed.
NOTE: During platform use, the motor will be started and stoppedfrom the platform control desk.
Ensure that the protective bar is properly closed and that the green powerlight indicator is on.
Platform ExtensionCOMPACT 8 DX PLATFORM 565 Kg - 3 occupants i.e. 325 Kg 150 Kg - 1 occupant, i.e. 70 Kg
COMPACT 10 DX PLATFORM 565 Kg - 3 occupants i.e. 325 Kg 150 Kg - 1 occupant, i.e. 70 Kg
COMPACT 12 DX PLATFORM 450 Kg - 3 occupants i.e. 210 Kg 150 Kg - 1 occupant, i.e. 70 Kg
33
Operation and Servicing - Compact 8, 10, 12 DX
4.4.3.2 -Operating instructionsPhoto 16
Motor start - stopStart :
• Unlock the palm button (Ref. 8) by turning it 90°,• Press the ignition selector switch (Ref. 5).
Stop :• Push the palm button (Ref. 8).
Control station test• Ensure that the palm button (Ref. 8) is unlocked,• Ensure that the green light (Ref. 4) is on before making any move-
ment. This means that the machine power is on and that the selectorswitch is in the "plaform" position,
• Check that the buzzer (Ref. 2) works properly.Travel
• Press the required travel speed selector (Ref. 3). The correspondinglight indicator (Ref. 12) comes on.
• Press the fail-safe (Ref. 10) and activate the manipulator (Ref. 9) inthe required direction of movement within 10 seconds of making theselection. After 10 seconds, the light indicator goes out and travel isno longer validated.
NOTE: Move the manipulator slowly : gradual manipulation = gradualmovement.
Do not go through neutral without pausing. Any action on the manipulatorautomatically causes acceleration of the motor regime.
Steering After selecting travel, left/right steering is controlled by activating thecorresponding buttons on the manipulator.
1A
1B
2
3
4
5
6
7
89
11
10
12
13
13
14
15
34
Operation and Servicing - Compact 8, 10, 12 DX
Caution!
Caution!
Differential blocking (after selecting low and medium speed travel)Press the selector switch (Ref. 7) to block the differential. Releasing thebutton releases the blockage.
NOTE: Do not make large movements with the differential blocked.Do not steer with the differential blocked.
Lifting • Press the up selector switch (Ref. 6). The corresponding pilot light
(Ref. 12) comes on.• Activate the manipulator in the required direction of movement within
10 seconds of making the selection.• Do not go through neutral without pausing.
Any action on the manipulator causes automatic acceleration of the motorregime, except for the down movement.
At the end of the down movement, an "anti-shearing" protection system eliminates the risk of
shearing when the scissors fold up fully.
Platform lowering is mainly controlled by the manipulator to a positioncorresponding to a minimum space between the arms of 50 cm, thusavoiding the risk of "crushing".
To continue lowering:• Release the manipulator for four seconds, then continue the move-
ment.• During this period, the buzzer sounds for safety reasons.• During lowering, there is no motor acceleration.
Any movement selected is cancelled automatically if the user
does not use the function for 10 seconds.
Stabilisers (option): see section § 4.8, page 37
35
Operation and Servicing - Compact 8, 10, 12 DX
Caution!
Caution!
4.5 - RESCUE LOWERING
Only a competent operator may perform emergency assistance or
rescue operations.
This is the case in which the operator on the platform is no longer able tocontrol the movements, even though the machine is functioning as normal.A competent operator on the ground may operate the control station at thebase-frame with the main power supply to bring the operator on theplatform back down :
• place the key selector from selection of control station to position"ground control" (no. 1, Photo 17, page 36). In this position thecontrols of the control station at the platform will be cancelled.
• Continuing to hold the key (on the chassis side), lower the platformusing the switch provided (no. 2, Photo 17, page 36) if you need tohelp the person on the platform.
Photo 17
4.6 - EMERGENCY ASSISTANCE LOWERINGIf an operating fault prevents the operator on the platform from comingback down, a competent operator may bring the platform back down fromthe control station at the base-frame.IThere is a manual control behind the access ladder at the back of themachine, enabling the platform to be lowered (Ref 1, Photo 18, page 36).
Photo 18
It is forbidden to lower overloads using the emergency lowering
operation.
REMINDER:During emergency and backup operations from the groundwith the extension out, it is essential to ensure that there areno obstables under the platform (wall, cross rail, electric line,etc.).
12
1
36
Operation and Servicing - Compact 8, 10, 12 DX
Caution!
4.7 - BRAKE RELEASEThe brakes are released manually. (Photo 19, page 37)Operating instructions:
• Close valve N1 (Ref 2).• Activate the hand pump until the brakes are fully released (Ref 1).• Open valve N2 (Ref 3).• Tow the machine at low speed.• Once in position:
- Close valve N2 (Ref 3).- Open valve N1 (Ref 2).
Photo 19
4.8 - STABILISERSA set of four cylinders fixed to the chassis, controlled from the platformcontrol panel, enables the machine to be levelled. A spirit level in theplatform enables the operator to check machine horizontality.The selector switches (Ref. 1A, Photo 16, page 34) control stabilisercylinder extension.The selector switches (Ref. 1B, Photo 16, page 34) control stabilisercylinder retraction.These selector switches can be used to control 1, 2, 3 or 4 cylinders at thesame time for a same movement (up or down).
The stabilisers must always be adjusted while the platform is in the
low position. The four cylinders must be in position on the ground.
Stabiliser extension:• Activate the stabiliser buttons (Ref.1A, Photo 16, page 34).• Activating the four buttons at the same time slows down stabiliser ex-
tension.• When an cylinder is extended, the buzzer sounds. The light indicator
corresponding to the stabiliser (ref. 13):- flashes quickly if the cylinder is extended but not in contact with the
ground,- remains on if the cylinder is extended in contact with the ground,- flashes slowly if the cylinder is totally extended.
• Platform lifting is authorised if the machine is stabilised (all four lightindicators on fixed).
2
3
1
37
Operation and Servicing - Compact 8, 10, 12 DX
Caution!
Stabiliser retraction:• Activate the stabiliser buttons (Ref. 1B, Photo 16, page 34).• Hold selection 1B down until the light indicator corresponding to sta-
biliser 1A (Ref. 13) goes out. Extinction of this light indicator meansthat the cylinder is fully retracted.
• Activating the four buttons at the same time slows down stabiliser re-traction.
NOTE: Stabilisers are lowered with the motor accelerated. Stabilisersare raised with the motor slowed down.
Travel movement is disabled unless all four stabiliser cylinders are
retracted (all four light indicators are out).
Caution!If one of the cylinders is fully extended without coming into contact with the ground, it is
impossible to raise the platform.
The machine is equipped with 3 safety systems:• Travel functions are desactivated until all four cylinders are fully re-
tracted.• To change the position of a cylinder, the platform must be lowered.• The platform "lift" function is only possible if the four cylinders are in
contact with the ground or all retracted (all light indicators on or all off).
CENTRALISED STABILISER (Ref. 11)
When the platform is in low position, the locking and automatic horizontalsetting of the lifting-platform can be performed by simply pressing theselector switch. "Central locking" (rep. 11).
Stabiliser lowering• Hold down the centralised stabiliser selector switch until the motor ac-
celerator and buzzer stop, which corresponds to a correct stabilisedposition, visualised by the four light indicators of the stabilisers com-ing on fixed (Ref.13).
Stabiliser raising• Activate the stabilser buttons (Ref. 1B, Photo 16, page 34).• Hold selector switch 1B down until the light indicator corresponding to
stabiliser 1A (Ref. 13) goes out. Extinction of this light indicator meansthat the cylinder is fully retracted.
• Activating the four buttons at once means that the stabilisers risemore slowly.
At any time, the operator can stop or continue the centralised stabilisingcycle by holding down or releasing the control button (Ref. 11).
On rough terrain, it is sometimes preferable to stabilise manually.
38
Operation and Servicing - Compact 8, 10, 12 DX
Caution!
Caution!
5 - MAINTENANCE
5.1 - GENERAL RECOMMENDATIONS The servicing operations described in this manual are given for normaloperating conditions.In difficult conditions: extreme temperatures, high humidity, polluted at-mosphere, high altitude, etc. certain operations should be performed moreoften and specific precautions taken: consult PINGUELY HAULOTTE’s Af-ter-Sales department for such cases.Only competent and authorised personnel by PINGUELY-HAULOTTE cancarry out any work on the machine and they must comply with the safetyinstructions relating to the protection of personnel and environmentalprotection.For the motor part, consult the manufacturer’s manual.
Regularly check that safety systems work properly:• Tilt: buzzer + stop (travel and lifting disabled).• Platform overload: The overload system is set in such a way that it will
automatcially be triggered in case the permissible load is exceeded.
Do not use the machine as a welding earth.
Do not weld without disconnecting the (+) and (-) terminals of the
batteries.Do not start other vehicles with the
batteries connected.
5.2 - MAINTENANCE SYSTEM
No load must be present in the platform during the maintenance
stands positioning.
Operating instructions for Compact 8, 10 DX :These operations are to be carried out on both sides of the platform.Positioning of the maintenance stands:
• Park the lifting platform on firm, horizontal ground.• Ensure that the two emergency stop buttons are "ON".• Turn the ignition key on the chassis control desk to "chassis" (Ref 3,
Photo 15, page 32).• Move the chassis control desk lifting switch upwards to lift the platform
(Ref 5, Photo 15, page 32).• Unscrew, turn the maintenance stands and allow them to hang verti-
cally (Photo 20, page 39).• Push the lifting switch (Ref 5, Photo 15, page 32) to the bottom posi-
tion to gradually lower the platform until the maintenance stand is incontact with the two fixing points (top and bottom) and the platform istotally immobilised.
Photo 20
39
Operation and Servicing - Compact 8, 10, 12 DX
Removing the maintenance stand:• Push the chassis lifting switch up and gradually lift the platform until
the maintenance stand is free (Ref 5, Photo 15, page 32).• Turn the maintenance stands until they are in contact in their storage
positions and screw back into place.• Push the chassis control desk lifting switch down and lower the plat-
form completely (Ref 5, Photo 15, page 32).
Operating instructions Compact 12DX :The maintenance stand is at the back of the machine (Photo 21, page 40).
Photo 21 Setting up the maintenance stand :• Stop the lifting platform on a firm, level surface.• Make sure that the two emergency stop buttons are in the "ON" posi-
tion.• Turn the chassis control panel ignition key to "chassis" (ref. 3,
Photo 15, page 32).• Move the chassis control panel lifting switch upwards to lift the plat-
form (ref. 5, Photo 15, page 32).• Unscrew and turn the maintenance stand, leaving it to hang vertically
(Photo 22, page 40).• Push the lifting switch (ref. 5, Photo 15, page 32) down to lower the
platform gradually until the maintenance stand comes into positionand the platform is totally immobilised.
Photo 22Removing the maintenance stand :
• Push the chassis lifting switch up and gradually lift the platform untilthe maintenance stand is released (ref. 5, Photo 15, page 32).
• Turn the maintenance stand to bring it to its storage position andscrew back into place to secure (Photo 21, page 40).
• Push the chassis control panel lifting switch down and lower the plat-form completely (ref. 5, Photo 15, page 32).
40
Operation and Servicing - Compact 8, 10, 12 DX
5.3 - MAINTENANCE PLANThe maintenance plan shows the frequency, maintenance points (device)and ingredients to be used.
• The reference shown in the symbol shows the maitnenance point ac-cording to the frequency.
• The symbol represents the consumable to be used (or the operationto be carried out).
5.3.1 - Consumables
INGREDIENT SPECIFICATION SymbolLubrifiers used by PINGUELY -
HAULOTTEELF TOTAL
Motor oil SAE 15W40 SHELL RIMULA-X
Hydraulic oil
Biodegradable hydraulic oil
(option)
AFNOR 48602 ISO VG 46
BIO ISO 46
BP SHF ZS 46 HYDRELF DS 46 EQUIVIS ZS 46
Extreme pressure lithium grease ISO - XM - 2
Lead-free grease Grade 2 ou 3BARDAL
Super Teflub +PTFE
MULTIMOTIVE 2 MULTIS EP 2
Exchange or spe-cific operations
Lithium grease ENS / EP 700
41
Operation and Servicing - Compact 8, 10, 12 DX
42
5.3.2 - Maintenance diagram
10
50
250
500
1 000
2 000
500
1 000
2 000
10
50
250
6
12
9 910
13
6
7
8
11
4 1
2 6
3
Operation and Servicing - Compact 8, 10, 12 DX
5.4 - OPERATIONS
5.4.1 - Summary table
REMINDER:All these frequencies should be reduced in the case of work indifficult conditions (consult the After-Sales department ifnecessary).
FREQUENCY OPERATIONS Ref
Every day or before each start of operation
• Check levels:- motor oil,- hydraulic oil,- diesel,- electric batteries,
• Check cleanliness:- diesel pre-filter, replace if water or impurities are
found,- machine (in particular, check the tightness of
connections and hoses), also check tyre condition,cables and all other acecssories and equipment.
1234
For the first 50 hours only • Change the hydraulic filter cartridge (see 250 hour fre-quency).
• Check the tightness:- of screws, nuts and bolts in general,- of wheel nuts (torque 22,5 daNm).
Every 50 hours
• Grease:- wheel pivot pin axles: 2 x 2 points.
• Check diesel pre-filter, replace if water or impurities arefound.
67
Every 250 hours
Motor: see Manufacturer’s manual.• Change the hydraulic filter cartridge.• Grease:
- the steering wheel pivot pints- the friction parts of the slides (spatula)- the battery terminals
8
910
Every 500 hoursMotor: see Manufacturer’s manual.
• Fill up: capacity 2 x 0.7 l for 4x2 - 4 x 0.7 l for 4x4.• Oil change : biodegradable hydraulic oil tank (option)
Every 1000 hours or every year Motor: see Manufacturer’s manual.• ·Oil change: hydraulic oil tank 11
Every 2000 hoursMotor: see Manufacturer’s manual.
• Oil change: hydraulic tank and whole oil circuit.• Empty and clean diesel tank.
1213
Every 3000 hours or every 4 years
• Check:- the condition of the slides,- the condition of the electric cables and hydraulic
hoses etc.
43
Operation and Servicing - Compact 8, 10, 12 DX
Caution!
5.4.2 - Operating instructionsIMPORTANT:Only use the lubrifiers recommended in the table in section§ 5.3, page 41 for filling up and greasing operations. Collect emptied oil to avoid environment contamination.
Check that the machine is stabilised, and that the lifting means
are of sufficient capacity and in good condition.
5.4.2.1 - Greasing the steering wheel pivot pins
Photo 23 Grease the pivot pins (Ref.1) with lead-free grease.
5.4.2.2 - Greasing the slides (Photo 24, page 44)
Photo 24Grease with lithium grease using a spatula.
5.4.3 - List of consumables• Hydraulic filter cartridge• Air filter element• Diesel pre-filter• Diesel filter • Motor oil filter
1
44
Operation and Servicing - Compact 8, 10, 12 DX
Caution!
Caution!
5.5 - LOAD TESTINGThe tests below are to be performed after :
• a major strip down operation• an accident resulting from a critical component failure.
The following tests must be carried out by a competent person under
controlled conditions with test results being fully documented.
5.5.1 - Overload TestThe structural overload test is 125% of the rated safe working load. See§1.12.3 of AS1418.10-1996 for details of the test.
• Compact 8 DX : overload test is 706,25 kg• Compact 10 DX : overload test is 706,25 kg• Compact 12 DX : overload test is 562.50 kg
The machine is to show no signs of permanent deformation.
5.5.2 - Functional testThese tests are to demonstrate that :
• The machine can operate smoothly through all motions whilst carryingthe rated safe working load.
• All safety devices are working correctly.• The maximum permitted operating speeds are not exceeded.
5.5.3 - Stability testStability test is performed in order to demonstrate that the machine isstable in the least favorable position. The worst case overturning momentapplied represents the least favorable loads and forces combined.
In order to safeguard the elevating platform against tipping during the stability test, it is imperative that a
restraining device such as an anchor block and chain be used to restrain the unit during the stability
test.
This chain shall not assist in stabilising the platform prior ti it reaching apoint of tipping should it occur for any reason i.e. uncontrolled applicationof test load.
Overturning moment applied is simulated by a load of W kgapplied at distance L from tipping line, with the elevatingwork platform on a 3,5° side slope.
• Overturning moment in longitudinal position
MACHINE W (kg)
L(m)
OVERTURNING MOMENT (mN)
COMPACT 8 DX 178 7,80 13670
COMPACT 10 DX 177 9,70 16760
COMPACT 12 DX 168 11,50 18950
45
Operation and Servicing - Compact 8, 10, 12 DX
• Overturning moment in transversal position
See § 1.12.2 of AS1418.10-1996 for additional testing details. Theelevating work platform must come to a stationary condition withoutoverturning.
MACHINE W (kg)
L(m)
OVERTURNING MOMENT (mN)
COMPACT 8 DX 142 7,70 10790
COMPACT 10 DX 160 9,60 14970
COMPACT 12 DX 156 11,40 17510
L
L
WW
LONGITUDINALPOSITION
TRANSVERSALPOSITION
3,53,5
46
Operation and Servicing - Compact 8, 10, 12 DX
6 - OPERATING INCIDENTS
The next few pages will give you a starting point for solving any problemsthat may occur during scissor platform operation.If a problem arises that is not mentioned in this section or if it is not solvedby the solutions proposed, consult qualified technical personnel beforeperforming any maintenance operations. Most problems encountered onthis machine occur mainly in the hydraulic and electric systems.
Before anything else, check that:• The two emergency stop buttons on the chassis control box and on
the platform control box are unlocked and the key is in the chassis orplatform position.
6.1 - PLATFORM LIFTING SYSTEMANOMALY CHECK PROBABLE CAUSE SOLUTION
No movement when the lifting switch on the box and the manipula-tor are activated.
Check that movement occurs when the lifting switch on the on the chassis control box is activated.
Control switch does not work. Replace the switch (After-Sales department).
Manipulator does not work. Replace the manipulator (After-Sales department).
Insufficient oil in the hydraulic circuit. Fill up with oil as necessary.
The platform does not go up.
Load on the platform too heavy (personnel or material) Reduce load.
Insufficient oil in the hydraulic circuit. Fill up with oil as necessary.
Tilt.Check the position of the machine and ensure that it is not tilted.
The platform does not go down.
Load on the platform too heavy (personnel or mate-rial).
Reduce load.
The platform moves up and down with a jolty movement.
Insufficient oil in the hydraulic circuit. Fill up with oil as necessary.
47
Operation and Servicing - Compact 8, 10, 12 DX
6.2 - TRAVEL SYSTEM
6.3 - STEERING SYSTEM
ANOMALY CHECK PROBABLE CAUSE SOLUTION
No movement when the switch is in the travel position and the manipulator on the platform control box is activated.
The manipulator does not work.
Repair or replace the manip-ulator (After-Sales depart-ment).
Insufficient oil in the hydraulic circuit. Fill up with oil as necessary.
Tilt.
Check the position of the machine and ensure that it is not tilted.
Overload. Reduce load.The machine goes into runaway during lower-ing.
Balancing valve incorrectly adjusted or not working prop-erly.
Adjust or replace the balanc-ing valve (After-Sales depart-ment).
ANOMALY CHECK PROBABLE CAUSE SOLUTION
No movement when the manipulator is acti-vated.
Insufficient oil in the hydraulic circuit. Fill up with oil as necessary.
The control manipulator does not work.
Replace the manipulator (After-Sales department).
Noisy hydraulic pump. Insufficient oil in the tank. Fill up with oil as necessary.Hydraulic pump cavi-tation (vacuum in the pump due to insuffi-cient oil).
The hydraulic oil becomes cloudy, opaque and white (bubbles observed).
Oil viscosity too high. Empty the circuit and fill with the recommended oil.
Hydraulic circuit over-heating.
Oil viscosity too high. Empty the circuit and fill with the recommended oil.
Insufficient hydraulic oil in the tank. Fill up with oil as necesary.
The system works irregularly.
The hydraulic oil is not at optimal operating tempera-ture.
Make a few movements with-out load to allow the oil to heat up.
48
Operation and Servicing - Compact 8, 10, 12 DX
7 - SAFETY SYSTEM
7.1 - FUNCTION OF RELAYS AND FUSES - CHASSIS BOX(see wiring diagram)
7.2 - FUNCTION OF THE SAFETY SWITCHES(see wiring diagram)
KA2 Starting of thermal motor FU3–80 A Accelerator circuit fuse
KA46 Fuel / gas selection relay FU4–30 A General circuit fuse (motor)
KADKAG Directional relay FU5–3 A Fuse - circuit for control of move-
ment from chassis
KP1 Stopping of thermal motor FU6–3 A Fuse - circuit for control of move-ment from platform
KT2 Acceleration of movements (electro-motor) FU7–20 A Fuse circuit power supply valve
KMG Mains supply FU8–5 A Fuse circuit controlFU1–10 A Motor stop circuit fuse FU9–20 A Fuse circuit accessories
SB1 Mushroom-headed emergency stop but-ton (chassis) SQ12 12 meter travel cut-off
SB2 Mushroom-headed emergency stop but-ton (platform) B1 Air filter contact. Light indicator on if air filter is
clogged
SQ1 Tilt sensor. Prevents platform elevation and travel B2 Motor oil temperature
SQ3 Tilt reset if machine is folded B3 Oil pressure contact. Cutting-out of motor if pres-sure insufficient
SQ4 Capteur fin de course haut B4 Hydraulic oil temperature contact.Audible alarm if temperature too high
SQ7 Calage avant gauche B6 Overload. Audible alarm if overloaded
SQ8 Calage avant droit B7 to B10 Indicator 'machine chocked'
SQ9 Calage arrière gauche B11 to B14 Indicator 'locking jacks entirely gone in'
SQ10 Rear right stabiliser
49
Operation and Servicing - Compact 8, 10, 12 DX
50
Operation and Servicing - Compact 8, 10, 12 DX
8 - HYDRAULIC DIAGRAMS
8.1 - COMPACT 8, 10 DXFR
ON
T S
HA
FTE
SS
IEU
AVA
NT
FRO
NT
LEFT
EN
GIN
E
FRO
NT
RIG
HT
EN
GIN
E
MO
TEU
RAV
AN
TG
AU
CH
E
MO
TEU
RAV
AN
TD
RO
IT
44
2
3
1
1
44
6 5
DIR
EC
TIO
NS
TEE
RIN
G
FRO
NT
RIG
HT
AVA
NT
DR
OIT
FRO
NT
LEFT
AVA
NT
GA
UC
HEOP
TIO
N C
ALA
GE
BLO
CK
ING
OP
TIO
N
BA
CK
LE
FT
AR
RIE
RE
GA
UC
HE
BA
CK
RIG
HT
AR
RIE
RE
DR
OIT
EN
GIN
E24
00 rp
m�
17.9
kW
EN
GIN
E32
00 rp
m�
17.8
kW
ES
SIE
U A
RR
IER
EB
AC
K S
HA
FT
OP
TIO
NG
AS
OLI
NE
/ LP
G
MO
TEU
RA
RR
IER
E�
DR
OIT
MO
TEU
RA
RR
IER
E�
GA
UC
HE
BA
CK
LEFT
EN
GIN
E
BA
CK
RIG
HT
EN
GIN
E
LIFTIN
G
LEVAGE
OP
TIO
N G
EN
ER
ATO
R
300
bar
4350
PS
I17
5 ba
r25
40 P
SI 22
0 ba
r31
90 P
SI
240
bar
3480
PS
I
140
bar
2030
PS
I
300
bar
4350
PS
I
B16
579
c
51
Operation and Servicing - Compact 8, 10, 12 DX
8.2 - COMPACT 12 DX
BA
CK
SH
AFT
MO
TEU
RA
RR
IER
EG
AU
CH
E
MO
TEU
RA
RR
IER
E�
DR
OIT
BA
CK
LE
FTE
NG
INE
BA
CK
RIG
HT
EN
GIN
EE
SS
IEU
AR
RIE
RE
EN
GIN
E24
00 rp
m�
17.9
kW
OP
TIO
NG
AS
OLI
NE
/ LP
GE
NG
INE
3200
rpm
�17
.8 k
W
300
bar
4350
PS
I
300
bar
4350
PS
I
175
bar
2540
PS
I 220
bar
3190
PS
I
240
bar
3480
PS
I
140
bar
2030
PS
I
FRO
NT
SH
AFT
ES
SIE
U A
VAN
T
FRO
NT
LEFT
EN
GIN
EFR
ON
T R
IGH
TE
NG
INE
MO
TEU
RAV
AN
TG
AU
CH
E
MO
TEU
RAV
AN
TD
RO
IT
44
6 5
3
1
1
44
2
OP
TIO
N C
ALA
GE
BLO
CK
ING
OP
TIO
N
DIR
EC
TIO
NS
TEE
RIN
G
FRO
NT
LEFT
BA
CK
LE
FTB
AC
K R
IGH
T
FRO
NT
RIG
HT
AVA
NT
GA
UC
HE
AR
RIE
RE
GA
UC
HE
AR
RIE
RE
DR
OIT
AVA
NT
DR
OIT
LIFTIN
G
LEVAGE LIF
TING
LEVAGE
OP
TIO
N G
EN
ER
ATO
R
B16
580
b
52
Operation and Servicing - Compact 8, 10, 12 DX
9 - WIRING DIAGRAM
9.1 - COMPACT 8, 10, 12 DX FOLIO A-001
12
34
56
78
910
11
12
13
14
15
16
17
18
19
20
A B C D E F G H I J K L M
01
VIS
AM
OD
IFIC
AT
ION
IND
DA
TE
E5
60
bPI
NG
UEL
Y-H
AU
LOTT
EL
a P
Øro
nn
iŁre
BP
94
21
52
L’H
OR
ME
DA
TE
DE
CR
EA
TIO
N
DA
TE
DE
VE
RIF
ICA
TIO
N
DE
SS
INE
PA
R
VE
RIF
IE P
AR
Laur
ent D
I FLO
RIO
FrØ
dØric
DE
NE
ZE
08-0
4-19
99
30-0
4-19
99
5N
BR
E T
OT
AL
DE
FO
LIO
S
TE
L:
04
77
29
24
24
Com
pact
8-1
0-12
SX
(D
eutz
)
SCHE
MASH
D+ W
B-B+
~
P1
YA2
G2
80A
10A
YA1
Star
ter
Alte
rnat
orAc
cele
rato
rEn
gine
Sto
p
120
115
0
109
103
101
101
101
119119
108
0
118
00
242
120
116
109
242
KA
2KT
2
D3
KP
1
(02-
13)
(02-
2)
D4
GB
1
M3
D1
HL1
FU3
D5
FU1
(04-
18)
(04-
19)
(04-
20)
(04-
18)
(04-
19)
(02-
2)
(02-
2)
53
Operation and Servicing - Compact 8, 10, 12 DX
9.2 - COMPACT 8, 10, 12 DX FOLIO A-0021
23
45
67
89
10
11
12
13
14
15
16
17
18
19
20
A B C D E F G H I J K L M
02
VIS
AM
OD
IFIC
AT
ION
IND
DA
TE
E5
60
bPI
NG
UEL
Y-H
AU
LOTT
EL
a P
Øro
nn
iŁre
BP
94
21
52
L’H
OR
ME
DA
TE
DE
CR
EA
TIO
N
DA
TE
DE
VE
RIF
ICA
TIO
N
DE
SS
INE
PA
R
VE
RIF
IE P
AR
Laur
ent D
I FLO
RIO
FrØ
dØric
DE
NE
ZE
08-0
4-19
99
30-0
4-19
99
5N
BR
E T
OT
AL
DE
FO
LIO
S
TE
L:
04
77
29
24
24
Com
pact
8-1
0-12
SX
(D
eutz
)
SCHE
MAS
b05
-02-
2004
Mod
if c�
blag
e S
A1
FLE
TO
N
SA1
U1
F8F7
F5F6
30A
3A3A
20A
5A20
A
ES T
urre
t
ES G
antry
Beac
onSp
ot L
ight
120
212
203
211
152
201
216
240
101
242
241
215
254
0
905
102
906
(04-
1)
FU7
FU8
FU9
(01-
20)
FU4
SA
16
(05-
2)
(04-
1)
(03-
2)
(04-
11)
(03-
2)
HL6
HL5
(02-
8)
KM
G
FU5
FU6
SB
2
(01-
20)
(01-
20)
KM
GS
B1
(01-
20)
54
Operation and Servicing - Compact 8, 10, 12 DX
9.3 - COMPACT 8, 10, 12 DX FOLIO A-003
12
34
56
78
910
11
12
13
14
15
16
17
18
19
20
A B C D E F G H I J K L M
03
VIS
AM
OD
IFIC
AT
ION
IND
DA
TE
E5
60
bPI
NG
UEL
Y-H
AU
LOTT
EL
a P
Øro
nn
iŁre
BP
94
21
52
L’H
OR
ME
DA
TE
DE
CR
EA
TIO
N
DA
TE
DE
VE
RIF
ICA
TIO
N
DE
SS
INE
PA
R
VE
RIF
IE P
AR
Laur
ent D
I FLO
RIO
FrØ
dØric
DE
NE
ZE
30-0
6-20
00
30-0
6-20
00
5N
BR
E T
OT
AL
DE
FO
LIO
S
TE
L:
04
77
29
24
24
Com
pact
8-1
0-12
SX
(D
eutz
)
SCHE
MAS
U1
1710
1819
3534
15.8
15.7
15.3
8.3
8.10
8.9
8.6
8.12
8.11
31
BlockingFront Left
BlockingFront Right
BlockingRear Left
BlockingRear Right
BlockingFront Left
BlockingFront Right
BlockingRear Left
Steeringwithout Traction
Blocking
Forward /Reverse
DifferentialLock
DifferentialLock
TractionLifting
HS
MS HS
HS
Bloc
king
Bloc
king
21
Steeringwithout Traction
BlockingRear Right
B10
B8B7
B9
43.2
44.2
45.2
37.2
28.9
28.4
28.6
28.3
B14
B12
B11
B13
28.1
428
.750
.350
.4
Floor DetectionFront Left
Floor DetectionFront Right
Floor DetectionRear Left
Floor DetectionRear Right
No Floor DetectionFront Left
NoFloor DetectionFront Right
No Floor DetectionRear Left
No Floor DetectionRear Right
41.2
42.2
Lower Position
Upper Position
46.2
8M Cut Off
Steering
813
511
814A
115A
115B
814B
814C
818
309
304
304
218A
304B
308
307
204
510
242
516
517
915
250
207
232
242
306B
201
605
255
256
407A
408A
402A
401A
310A
311A
414A
201
417A
YV
11
SQ
10S
Q12
(04-
1)
SQ
3
YV
21A
YV
21B
SQ
4S
Q7
YV
18B
YV
15A
YV
15B
YV
19A
YV
19B
YV
12Y
V8
YV
14B
YV
18A
(05-
1)(0
5-2)
SQ
8S
Q9
YV
23Y
V14
A
(02-
20)
YV
22A
YV
22B
KA
DK
AG
(02-
20)
YV
17Y
V10
(04-
1)
55
Operation and Servicing - Compact 8, 10, 12 DX
9.4 - COMPACT 8, 10, 12 DX FOLIO A-0041
23
45
67
89
10
11
12
13
14
15
16
17
18
19
20
A B C D E F G H I J K L M
04
VIS
AM
OD
IFIC
AT
ION
IND
DA
TE
E5
60
bPI
NG
UEL
Y-H
AU
LOTT
EL
a P
Øro
nn
iŁre
BP
94
21
52
L’H
OR
ME
DA
TE
DE
CR
EA
TIO
N
DA
TE
DE
VE
RIF
ICA
TIO
N
DE
SS
INE
PA
R
VE
RIF
IE P
AR
Laur
ent D
I FLO
RIO
FrØ
dØric
DE
NE
ZE
08-0
4-19
99
30-0
4-19
99
5N
BR
E T
OT
AL
DE
FO
LIO
S
TE
L:
04
77
29
24
24
Com
pact
8-1
0-12
SX
(D
eutz
)
SCHE
MAS
B4B3
B1
U1
39.3
40.2
27.4
27.3
27.2
27.1
15.9
15.4
952
.252
.314
4.1
4.2
4.3
Horn
Buzzer
B6
38.2
1311
Tilt Detector
Weighing
Dplus
Filter
Oil Pressure
Oil Temp
Lowering > SQ3
Lowering
Lifting
LoweringCompact12SDX
Oil Pressure
Oil Temp
Air Filter
Engine Stop
AccØlØrator
Start up
27.7
B2
Huile Temp
4.12
4.6
4.9
LiftingLowering
Startup
Generator
Shun
t
54
ProportionnalValve
28.2
28.1
28.1
328
.10
AV AR
GD
ARAV
GD
LevelSensor
Wei
ghin
g
0
905261
807A
260
921B
111
109
399
904
108
112
0
201
110
921A
504
505
111A
919
112A
210
920
110A
117A
205
242
263
242
150
212
405
605A
406
146
903A
807B
YV
25
SQ
1
YV
20
(05-
2)
YV
13K
P1
KT2
KA
2
(02-
20)
SA
6
PW
M1
(02-
20)
SB
3
(04-
21)
(02-
20)
YV
24
(05-
2)
YV
24’KA
20(0
4-10
)
KA
20
(04-
8)
YV
9H
A1
HA
4H
L4H
L3H
L2
(04-
21)
(04-
21)
(01-
13)
(01-
12)
(03-
20)
(03-
20)
56
Operation and Servicing - Compact 8, 10, 12 DX
9.5 - COMPACT 8, 10, 12 DX FOLIO A-0051
23
45
67
89
10
11
12
13
14
15
16
17
18
19
20
A B C D E F G H I J K L M
05
VIS
AM
OD
IFIC
AT
ION
IND
DA
TE
E5
60
bPI
NG
UEL
Y-H
AU
LOTT
EL
a P
Øro
nn
iŁre
BP
94
21
52
L’H
OR
ME
DA
TE
DE
CR
EA
TIO
N
DA
TE
DE
VE
RIF
ICA
TIO
N
DE
SS
INE
PA
R
VE
RIF
IE P
AR
Laur
ent D
I FLO
RIO
FrØ
dØric
DE
NE
ZE
20-0
4-19
99
30-0
4-19
99
5N
BR
E T
OT
AL
DE
FO
LIO
S
TE
L:
04
77
29
24
24
Com
pact
8-1
0-12
SX
(D
eutz
)
SCH
EMAS
a06
-06-
2003
Ajo
ut H
L19
- D
DM
369
8F
LE
YSM4
U1
29.4
29.2
29.3
12.3
12.1
16.3
49
Translation
Null Position
Dead Man
LS
MS
HS
5620
29.1
130
.630
.530
.430
.330
.930
.830
.11
30.1
029
.829
.729
.10
29.9
3.2
29.1
2
(27)
(28)
(20)
(21)
(12)
(14)
(15)
(13)
(14)
(12)
(15)
(13)
(8)
(2)
(10)
(5)
(9)
(3)
(11)
(6)
(9)
(6)
(10)
(2)
(5)
(8)
(3)
(14)
(13)
(15)
(12)
(13)
(14)
(12)
(30)
(17)
(27)
(28)(2
0)
(29)(2
3)(1
7)N
�2
N�
2N
�1
N�
1
(12)
(1)
30.2
Horn
Mouvement
Start up
LS
MS
HS
Diffential Block
BlockingFront Left
BlockingFront Right
BlockingRear Left
BlockingRear Right
General Blocking
BlockingFront Left
BlockingFront Right
BlockingRear Right
36.2
Generator
29.5
29.6 Steering
300
Ohm
s
1,5k
Ohm
s30
0O
hms
1,5k
Ohm
s30
0O
hms
1,5k
Ohm
s30
0O
hms
1,5k
Ohm
s
28.1
5 (18)
BlockingRear Left
1,5k
Ohm
s
(31)
(32)
300
Ohm
s
1,5k
Ohm
s30
0O
hms
1,5k
Ohm
s30
0O
hms
1,5k
Ohm
s30
0O
hms
1,5k
Ohm
s30
0O
hms
1,5k
Ohm
s1,
5kO
hms
Mouvement
16.2
(25)
(26)
(32)
(31)
33.2Weighing
220
Ohm
s/ 1
W
703
611A
606
612
401
402
804
805
0
211
0
311
310
807
708
211
418
707
117B
410
409
419
214
705
218B
901
242
0415
305
253
914
211
303
398
304A
211
699
698
R1
SB
4
HL1
0
(05-
2)
(05-
6)
SA
2
HL7
KA
DK
AG
(05-
2)
SA
7b
HL1
5H
L12
SA
4aS
A4b
HL1
4H
L11
HL1
6H
L17
HM
4S
A7a
SB
5S
A9a
SA
5bS
A3
SA
5a
HL1
3
SA
11a
SA
11b
SA
12aS
A12
bS
A9b
(02-
20)
(04-
9)
(04-
13)
HL1
9
SA
10
(05-
20)
HL1
8
57
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