TowerOPT
• Optimize Angles, Plates.
• Estimate Material requirements.
• Optimize for Production.
• Reduce scrap.
AIDE
• Annotate Structural
Nirvana Technologies Pvt. Ltd.
PLUS Tower Suite for Tower Manufacturers
ADEPT
• Export BOM to ERP.• Annotate Structural Drawing.
• Capture BOM data.
• Capture process data.
Plug the gaps in the ERP
Design Planning Production
BOM & Routing information
extraction from CAD.
Material planning estimation for
purchase of Raw material
Material Optimization based on
actual stocks available
BOM, Routing data upload to
ERP
Time estimation for production
planning
Shop Drawing for Production.
CNC code generation
• Export BOM to ERP.
• Auto generate Shop .
Drawings.
• Generate CNC/DSTV/DXF.
ROI - Annual Production = 30,000 MT, Conservative savings 1% = 300 MT Per Annum
Material Savings per annum = Rs 105 lacs with raw material @ Rs 35000/MT.
Increase production efficiency , Reduce production cycle time and manpower
TowerOPT-Tower Optimization for Angle and Plates
Nirvana Technologies presents PLUS Tower suite for transmission tower manufacturers. This suite
of tools, extends the reach of ERP to the Design, Planning and Production departments. Material
optimization module (TowerOPT) reduces scrap. It also provides accurate estimates of raw
material requirements for angles and plates. ADEPT generates the Bill of Material (BOM), shop
drawings and CNC for angles and plates to interface with beam and plate lines. It generates
process routing and time estimation based on work centre available.
Material optimization software saves money by reducing waste and increasing productivity at both
Tower OPT
• Save material by integrating optimization into existing procurement strategy.
• Improve throughput with optimization using practical production constraints.
AIDE
• BOM extraction in single click from structural drawing annotated with AIDE.
• Saves time and eliminate costly errors.
ADEPT
• Streamline Planning by effortlessly creating and uploading BOM to ERP.
• Compress the design-to-manufacture time by single click generation of shop drawings and CNC files for production.
PLUS Tower Suite
Material optimization software saves money by reducing waste and increasing productivity at both
the planning stage and production stage. Standard production constraints
� Angle optimization with Maximum 3-open pallets (3 different parts at a time).
� Consider slow moving bend items separately, optimize cleats from cut lengths.
� Plate optimization with first X-cut.
� Tower Extension / Sub Tower Type wise optimization – Customizable.
Stocks (Length, End Trim, Rmcode, Qty) Demand (Mark No, Length, Rmcode , Qty)
Cutting Plan (Estimate using standard Stock for PR/Production Plan Report)
ADEPT
Export BOM, Routing to ERP
Shop Drawings
Zinc weight Calculation
CNC/ DSTV/ DXF
Multiple Reports
Multiple Units (mm/ Inch)
ADEPT-Automation of Design, Engineering and Production of Towers
A powerful tool to significantly reduce Design-to-Production cycle time. This enables
automation of repetitive work like generation of Shop Drawing and NC for angles and plates,
minimizes errors while getting information for BOM.
BOM Report Shop Drawing
� Compress the design-to-manufacture time.
� BOM & Process data from diverse sources like CAD & PDF drawings, blueprints, etc
integrated into workflow.
� Accurate and easy calculation of zinc, black and galvanized piece weights.
� Detailed Shop Drawings and NC for angles & plates generation automated.
� Better planning with more accurate estimate of process time requirements.
Benefits
AIDE- AutoCAD Inhouse Design Extension
Annotate
• Angle
• Plate
• Bolt/Nuts
Angle
• Bending
• Heel Grinding
• HAB & Step Hole
Capture
• BOM
• Routing
Validations
• Hole-Hole Dist
• Hole-Back mark Dist
AIDE
An indispensable tool for your in-house design and detailing team. Capture BOM and Process
data with minimal effort while annotating the structural drawing. A vertical application available
within AutoCAD and BricsCAD.
� BOM and Routing data available in standard format for further processing.
� Annotated Tower drawing available in standard format.
� Reduces detailing time significantly.
� Manpower in design department freed for more productive work.
Nirvana Technologies Private Limited
G-15, Dreams The Mall, Upper Ground Floor, LBS Marg, Bhandup (W), Mumbai - 400078.
E-mail: [email protected] Website: www.nirvanatec.com
Phones: +91-22-21661600, +91-9222317496 Fax: +91-22-39167297
For more information visit: www.nesting-software.com/trans_towers.html
Benefits
Customers
Notch LibraryAngle Annotation
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