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IDE(Integrated Development Environment)MOZART IDE (Integrated Development Environment) helps the user to customize the pre-built model to satisfy their needs. The user may modify or add new data model and business rules. Its user-friendly compo-nents including object-oriented design and debugging functionality facilitate easy and rapid development.
Function Modeler
Simulation ModelerSimulation Modeler
Factory
Release Router Transfer
Bucketer
EquipmentDispatcher
Dispatcher
Enter Entity
GetLoadableMachineList
CheckBucketProcessing
OnSelect
OnDispatched
OnHoldExit
OnNotFoundDestination
Holder
Behavior Designer
Query standard and user-definedrules
Add/Edit data processing logic
Debug the model during execution
Entity Designer
Define data entity used in functionmodel and behavior model
Define DAO (data access object)and DMO (data model object )
Define data mapping among multiplesources
SOE(Service Operations Environment)MOZART SOE (Service Operations Environment) consists of project manager which manages development documents and schedule, deploy manager which takes charge of version control, and task manager which monitors the task operation status.
Project Manager
Support project management based on agile projectmanagement methodology
Integrate concept design, functional design and dev-elopment tool
Support task allocation, progress management andeasy communication among project team membersIteration 0 Iteration 1
Deploy Manager
Manage deploy version and history
Manage files in operating server remotely
Deploy the latest version automatically and compare withold versions
Task Manager
Register task and execution schedules
View execution history and logs
Monitor the task execution and raise the alarm
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MOZART SOE
Application Library & Configuration Tool
MOZART provides specialized pre-built libraries according to manufacturing industries and applications. Its configuration tool helps users construct their own system by choosing models, features and rules to meet their needs with great ease.
Pre-Built Application Library
Applications
Manufacturing Domain
Function Model
Simulation Model
Data Model
Feature Models
Standard Rules
Configuration Tool
Select Application Type
Select Manufacturing Domain
Select Features
Data Model Mapping
Parameter & Rule Setting
For FunctionModel
For SimulationModel
SiteApplication
Manufacturing Operation Simulation
Abstract Real Time
Manufacturing Operation SimulationAbstract Real Time
Site Application
ArchitectureMOZART is an o�cial name of the solution suite that enables users to construct production planning and scheduling application in high tech industries such as semi-conductor and display panel manufacturing.It consists of core engines along with pre-built libraries for application construction and IDE (Integrated Development Environment) for user customization and SOE (Service Operations Environment) for e�cient system management.
Pre-Built application library Configuration Tool
RTF FP LSE APS
MOZART Applications
Engine Library
MOZART has two core engines: simulation engine and optimization engine.The backward and forward planning engines built on top of the core engines are applicable for lot pegging and loading simulation respectively.
Loading Simulation Model & Multi-Objective Dispatching Algorithm
DynamicBottleneck
MachineSchedule
ProductionPlan
StepTarget
LPST
Bottleneck Capacity Filtering & Stage-By-Stage Pegging Algorithm
StepTarget
ReleasePlan
LPST(by lot)
MP Target
Backward Planning Engine Forward Planning Engine
OptimalSite Allocation
OptimalMachine Assignment
OptimalJob Change Resources Queue Entity Route
Optimization Model Library & Solver Interface
Optimization Solver Engine
Manufacturing Simulation Model Library
Discrete Event Simulation Engine
MOZART Core Engines
CONCEPT OF MOZART.
Manufacturing Operations Zone by Abstract Real Time
MOZART is an integrated development and operations solution which can implement production planning and scheduling application with a virtual model created by abstraction of real manufacturing factory.
Abstraction of real time
Planning & Scheduling Applications
RTF FP LSE APS
Real world on manufacturing domain
Management & Operation
Service
MOZART Engines
Forward Planning EngineBackward Planning Engine
Optimization Engine Simulation Engine
Simulation Modeler
Behavior Designer
Function Modeler
Entity Designer
MOZART IDE
Task Manager
Project Manager
Task Schedule & Execution service
Deploy Manager
MOZART SOE
MOZART® (Manufacturing Operations Zone by Abstract Real Time) is a development and operations environment under VMS (Virtual Manufacturing System) concept.It is a development tool which enables users to customize their own planning and scheduling system e�ectively on the basis of pre-built application library. It also helps users to operate the constructed system e�ciently through project management, deploy management, and task management modules.
MOZART is originated from the experiences and practices of the SeePlan® which has been successfully imple-mented in Samsung Electronics, Samsung Display, SK Hynix, LG Display and Hankook Tire. The applica-tions have played a key role in production planning and scheduling through the executable plans and transparency to due dates. It is reported that the plan keeps the level of accuracy by more than 95 percent and reduces the cycle time by 20 to 30 percent and work in progress.
HanShin S-Meca 530, #1359, Gwanpyeong-dong, Yuseong-gu, Deajeon, 305-509, KoreaVMS SOLUTIONS CO.,Ltd.
O�ce : +82-42-336-4746
Fax : +82-42-336-4750
E-mail : [email protected]
http://www.vms-solutions.com
SUCCESS STORY
VMS Solutions Co. Ltd. grew out of KAIST (Korea Advanced Institute of Science and Technology) VMS Lab (Virtual ManuFacturing Systems Laboratory) in 2000. It has provided simulation-based planning and scheduling solutions for high-tech industries including semi-conductor and LCD panel manufac-turing during the decade. As a leading SCM solution provider, VMS Solutions continuously improves the applications with current issues from world class customers like Samsung and LG. VMS Solutions will make the best e�orts to grow with our customers through continuous technology development and will grow to be the technology-oriented venture company fulfilling CSR(Corporate Social Responsi-bility).
COMPANY OVERVIEW
Manufacturing Operations Zone byAbstract Real Time
MOZART suite covers the entire planning and scheduling process from the reception of customer demands to the execution stage on the shop floor. Planning level applications include MP (Master Planning), FP (Factory Planning) and RTF (Return To Forecast) while execution level applications include APS (Advanced Planning & Scheduling) and LSE (Loading Simulation Engine).
MOZART Solution Coverage
● Provide the progress of each demand and generate step target through demand and lot pegging● Perform lot pegging with demand-lot mapping constraints, down binning & kitting, soft & hard pegging
MOZART RTF (Return To Forecast)
● Generate tool schedule in order to meet each step targets and maximize FAB productivity● Generate release plan and tool allocation considering production constraints including capacity and setup crew.
MOZART APS (Advanced Planning & Scheduling)
● What-if simulator which estimates moving and WIP trend● Analyze bottleneck and run down, compare with simulation results, and provide batch simulation
MOZART LSE (Loading Simulation Engine)
Marketing& Sales
Mfg Planner
Tool/Operator
ProcurementMP(MOZART MP®)
FP(MOZART FP®)
Lot Pegging(MOZART RTF®)
Scheduling(MOZART APS®)
Dispatching(RTD)
FAB Simulation(MOZART LSE®)
Demand
Target
In/Out Plan
Tool scheduleBottleneck
Movement,WIP
Return-to-forecast(RTF) Purchase order
MOZART MP (Master Planning)
● Decide a weekly production target on which sales and manufacturing departments agree● Decide product mix for profit maximization and allocate target quantity according to production sites
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● Determine daily FAB in and out plan which meets the weekly target ● Consider production capacity and constraints, synchronize the plan between factories of production flow, and allocate balanced production quantity between lines
MOZART FP (Factory Planning)