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Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]
Internationallyrecognizedquality,thereliabilityisourvalue. 1de21
CONCRETE BATCHING PLANT
MODULMIX 2000
MODULMIX range isbased inamodularconceptasacomplete solution toeasy transportandquickassemblybycombiningheaviness, reliability and high production capacity. The plant is divided in two different areas, the
aggregatesdosageandstoragemoduleandontheotherhandthemixingarea,withdifferentoptionsdependingon
theproductionrequirements.
ThemainfeaturesofModulmixbatchingplantsare: Modularsetofhoppersincludingmetallicwallsforfeedingramp.Thestructure iscompletelyfoldedduring
transport.
Mixingareawithdifferentoptionsdependingonrequestedproductioncapacity.
Fullypreinstalledatourpremisestoallowafastassembly.
Acontrolcabinmaybeproposedasanoptionaltoinstallourinformationsystem.
Combineheaviness,reliabilityandversatility.
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Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]
Internationallyrecognizedquality,thereliabilityisourvalue. 2de21
MAINCHARACTERISTICS
Wetway
batching
plant.
2m3perbatch.
Twinshaftmixer3000/2000.
Aggregatesgroupcompactmodulardesign.Totalcapacity60120m3.
Dosageofaggregatesbyweighingconveyor2m3.
1,000kgcementscale.
500ltswaterscale.
Waterfeedsystemthrough1.5batchingcountingunit.
Waterfeedingsystemthrough5.5kwpump+pressurecontrolasanoption.
Pneumaticsystemequippedwith7.5kwcompressor.
Controlcabinwithairconditioningsystemasanoption.
Powerandcontrolsystemincluded.
Requiredarea
for
installation
400
m
2.
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Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
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Internationallyrecognizedquality,thereliabilityisourvalue. 3de21
SETOF4MODULARHOPPERSINALINE
Totalcapacityofset60120m.
Made
of
5mm
steel
plate.
Dimensionsofset12,000x3,800mm.
Supportstructuremadeofsteelstructuralprofiles.
Aggregate discharge through 10 gates operated bypneumaticcylinders.
Set equipped with two electric vibrators in sandcompartments.
Readyforinstallationofhumiditymeasurement.
SUPPORT
WALLS
FOR
LOAD
RAMPS
FOR
ACCES
TO
HOPPERS
SET
Placedtofeedaggregatesgroupthroughoneorbothsides(onlyfor60and80m3models).
Madeof5mmsteelplate.
AGGREGATESWEIGHINGSYSTEM
Weighinghopperwithloadcapacitypercycleof2m3.
Madeof5mmsteelplate.
Weighing
system
fitted
with
6stainless
steel
load
cells
of
3,000kg.
Beltstructurefabricatedin6mmfoldedsteelplate.
SIEMENSSimogear15kwgearedmotor.
AGGREGATESLIFTINGSYSTEM
Aggregatesliftingbelttomixer800mmribbedbelt.
Beltstructuremadeof5mmsteelplate.
SIEMENSSimogear15kwgearedmotor.
Emergencystopswitch.
Antireturnbearing.
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Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]
Internationallyrecognizedquality,thereliabilityisourvalue. 4de21
CEMENTWEIGHINGSYSTEM
Cementweighingscalewithloadcapacityof1,000kg.
Made
of
3mm
steel
plate.
Weighingsystemfittedwith3stainlesssteelloadcellsof
750kg.
Equippedwithpneumaticvibrator.
Cementdischargethrough250mmbutterflyvalvewithpneumaticactuator.
Concretemixerconnectionwithflexiblehose.
WATERDOSING
Water
weighing
scale
with
load
capacity
500
liters.
Madeof3mmstainlesssteelplate.
Weighingsystemfittedwith3stainlesssteelloadcellsof300kg.
Waterdischargethrough6''pneumaticbutterflyvalve.
Additional water feed system through batchingcounting unit, 1.5''programmableoperation,opening/closingthroughpneumaticvalves.
Water feeding systemwith 5.5 Kw pump + pressure control adjustmentsystem.
SUPPORTSTRUCTUREFORMIXINGAREA
Madeofsteellaminatedprofiles.
Supportstructureforcementandwaterscales.
Inspectionwalkwaysforscalesstructurewithaccessladder.
Accessstairfromgroundleveltomainplatform.
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Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]
Internationallyrecognizedquality,thereliabilityisourvalue. 5de21
MIXINGSET
HorizontaltwinshaftmixerMAO3000/2000.
Omega
shaped
tank
clad
with
cast
iron
plates.
Dischargesystemcentredontankbase.
Gatefittedwithnondriprubberseals.
1.5kwhydraulicunit.
8mixingarmsand2scrapingarmsperaxle.
Manualauxiliarypumpforemergencies.24Velectrovalve.
NYHARDcastironpanellinings.
SidecladdinginCR321steel.
MixingpaddlesinNYHARDcastiron.
Centralizedgreaselubricationequipmentforseals.
Maintenancegatewithelectricalsafetysystem.
2x37kwmixingmotors.
380
V
electrical
installation
with
junction
box.
Mixerdischargeconeequippedwithelectricvibrator
COMPRESSEDAIRINSTALLATION
10HPcompressorwithairreceiverof500litres.
Sealedcabinetsforpneumaticelectrovalves.
Maintenanceaccessfrommainstructure.
Pneumaticsystemequippedwithfiltrationandlubrication.
Refrigerateddryerasanoption.
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Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
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Internationallyrecognizedquality,thereliabilityisourvalue. 6de21
POWERANDCONTROLPANEL
Sealedcabinetlocatedindosingshed.
Control
pushbuttons
and
display
on
cabinet
doors.
Automaticandmanualoperation.
EquippedwithSIEMENS&Schneiderelectricalmechanisms.
Electricalunitpreinstallationandrequiredassemblymaterials
K2SYSTEMFORAUTOMATIONANDMANAGEMENTOFCONCRETEBATCHINGPLANTS
LoadcontrolviaWetPath(WP).
Controlofaggregatesstoragesystem.
K2controllerwith48outputs/24inputs
Fouranalogue/digitalchannels.
Fourquickcounters.
Two24relay8Acards.
"K2"Automationandmanagementprogram.
Systemcomponents
PC+TFTmonitor.
Keyboard,opticalmouseandprinter.
DVDrecorder.
UPS.
Features ofK2system
Dynamiccontrolofproductionflows.
Automaticactivationofvibratorsandfluidisers.
Weightsafetycontrolinscales.
Dynamiccorrectionsincycles.
Recordingofmanualactionsintheconsole.
Quickbatchingofproductsforconsignment.
Modificationofrecipesandprimarykeys.
Generationofordersandprintingofdispatchnotes.
Controlofmovementsinthewarehouse.
Dataloggersystem.
Smartanalysissystem.
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Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]
Internationallyrecognizedquality,thereliabilityisourvalue. 7de21
OPTIONALACCESORIES
SILOSFOR
CEMENT
STORAGE
Frumecarstandardmodels
Fixedsilosforcontainertransport.Capacitiesof23,43and55Tm.
Boltedsilosforcontainertransport.Capacitiesof50,70,90,112,135,150and175Tm.Additionaloptionsupto1000Tm.
Telescopicboltedsilos.Transportbytruck (twosilosfortruck).Capacityof55Tm.
Fixedsilos2,5003,500.Capacitiesbetween30and150Tm.
Frumecarcementsiloscharacteristics
Verticalaccessladderintwosectionswithintermediatelandingplatform.
Safetybarrieronupperpart.
Manual
butterfly
opening/closing
system.
Filingpipe3.5"diameter.
Fillingcurve4diametercaststeelwithboltedflanges.
Setof4fluidisersandelectrovalveonthebottompartofsilo.
Safetyvalveontheupperpartofthesilo.
CARTRIDGETYPEFILTERFORCEMENT
WAMSilotopfilterWAM(Italy).
Cartridgetypefilter inaluminiumandpolystyrenewithcartridges incorrugatedsyntheticmaterialtoobtainahighlyfilteringsurfacewithminimumdimensions.
Pneumaticcleaningsystemthatusestimedpulsesofcompressedair.
Filteringsurfacearea:24.5m2
Electronic
control
panel.
Voltage:220/380V.
Workingpressure:67bar.
Supportframeforinstallationonsilo.
SCREWCONVEYOURFORCEMENT
BrandWAM(Italy).
Diameter:273mm.
Length:13,200mm.
Manufacturedwithsteelspiralandtube.
18.5kw,290rpmgearedmotor,directlyconnectedtoaxle.
Production:90Tm/h.
Intermediate
supports
with
bearing
.
Sleeveandclampsforthedischarge.
FILLINGSYSTEMFORCEMENTSILOS
Cement receiving hopper 3001,500 kg capacity. Fabricated in steel plate.Equippedwithbreakingbagssystem..
Horizontalscrewconveyorforcementextraction193mm.Manufacturedwithsteelspiralandtube.4kWgearedmotor.Productioncapacity17Tm/h.
Verticalscrewconveyorforelevationtosilos193mm.Manufacturedwithsteelspiralandtube.9.2kWgearedmotor.Productioncapacity17Tm/h.
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Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]
Internationallyrecognizedquality,thereliabilityisourvalue. 8de21
AUTOMATICFEEDINGSYSTEMFORAGGRAGATES
Aggregateintakehopper4.5m3capacity,fabricatedinsheetsteel.
Equippedwith
an
electric
vibrator.
Liftingbelttoaggregateshoppersrubbedbelt,equippedwith7.5kw
gearedmotor.
Electricrotatingdistributorforaggregates.
Electriccontrolpanel.
HYDROMIXVIIDIGITALMICROWAVEMOISTURESENSOR
Readyforinstallationinaggregateshoppers.
Connectioncable4meterslength.
Support
and
washer
fixation.
Enlargementelectricalcabinet.
ADMIXTUREDOSINGSYSTEM
Boxfortwopneumaticpumps.
CounterM253/4.
Terminalblockforelectricconnections.
Airinletregulationfilter.
Electrovalveforpumpactivation.
3/4"samplingtap.
Checkvalvewith3/4"key.
ADMIXTURESWEIGHINGSYSTEM
Plasticcasesforfillingpneumaticpumpsof1/2".
Electricjunctionboxeswithterminalblock.
Airinletregulationfilter.
Electrovalveforpumpactivation.
3/4"samplingtap.
Metallicboxforadmixturesscales.
24
litres
plexiglas
containers
(other
sizes
available).
50kgloadingcells.
Optionofdischargebygravityorbypump.
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Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]
Internationallyrecognizedquality,thereliabilityisourvalue. 9de21
TECHNICALSPECIFICATIONS
INSTALLEDPOWER
LOGISTICREQUIREMENTS
Capacityper
batch
2m3
Productioncapacity 80m3/h
Numberofaggregateshoppers 45
Aggregatescapacity 60120m3
Numberofcementsilos 4
Cementscale 1,000kg
Waterscale 500lts
Waterbatchingcounter 1.5
Installedpower(2silos) 152Kw
Simultaneouspower 132Kw
Mixertype Twinshaftmixer
COMPONENT QUANTITY UNITARY(HP) UNITARY(KW) INSTALLED(KW) FACTOR SIMULTANEOUS(KW)
Aggregatesvibrator 2 1.00 0.75 1.50 0 0.00
Weighingbelt 1 20.00 15.00 15.00 1 15.00
Weighingbeltvibrator 2 0.24 0.18 0.36 1 0.36
Liftingbelt 1 20.00 15.00 15.00 1 15.00
Loadingscrewconveyor 2 25.00 18.50 37.00 0.5 18.50
MixerMAO3000/2000 2 50.00 37.50 75.00 1 75.00
Mixerhydraulicsystem 1 2.00 1.50 1.50 1 1.50
Mixerconevibrator 1 0.24 0.18 0.18 1 0.18
Compressor 1 10.00 7.50 7.50 1 7.50
Transporttype N Type Content Dimensions(mm) Weight(Tm) Volume(m3)
Road 3 TruckC1.Aggregatesgroup
C23.Mixingarea
Length=13,0001x18
2x203x84Height=2,550
Width=2,550
Maritime 3Container40'
HighCube
C1.Aggregatesgroup
C23.Mixingarea
Length=12,0001x18
2x203x69Height=2,550
Width=2,550
7/23/2019 Modulmix2000 DT En
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Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]
Internationallyrecognizedquality,thereliabilityisourvalue. 10de21
DRAWINGSSET
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Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]
Internationallyrecognizedquality,thereliabilityisourvalue. 11de21
LOSGISTICANDINSTALLATIONAGGREGATESGROUP
MIXINGAREA
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Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]
Internationallyrecognizedquality,thereliabilityisourvalue. 12de21
QUALITYREPORT
MATERIALS
Steelprofiles:
S275JR.
Steelplate:S235JR.
Diamondplate:4/6S235JR.
Steelstainless:A304
Wearingplates:400HB.
Rubber:R395.
Neoprene:Acrylonitrilebutadiene(NBR).
WEIGHINGDEVICES
Extensiometricloadcellsattensionandcompression,brandDinacellbuiltinstainlesssteel.
HYDRAULICINSTALLATION
HydraulicdeviceVickersorTDZ.
BalancedovercentervalveHBS.
MOTORISATION
GearedmotorsbrandSIEMENSSimogearSeries.
SILOACCESORIESANDFILTERINGINSTALLATION
ScrewconveyorsWAM.
Butterflyvalves,levelandpressureindicatorsWAM.
CartridgefilterWAMmodelSilotop.
SecurityvalveWAM.
PNEUMATICINSTALLATION FINIrotarypistoncompressorwithcastironcylinders,includingoilfilter.
ActuatorsandpneumaticpanelwithcomponentsMETALWORK.
PAINTING
Enamelbasedonacrylicpolyurethaneresin,polymerizedbyaliphaticpolyisocyanateLACAPOLD/DEVOLUTION.
BAREPIK870F.CPolyamideepoxyprimerformulatedwithzincphosphate.
PolyurethanecatalystforbodyworksK784.
120micronsthickness.
ELECTRICALINSTALLATION
SteelcabinetSCHNEIDERELECTRICIP55
SteelderivationboxesSCHNEIDERELECTRICSPACIALSDB.
Trayforelectricalcables(Traymadeofsteelbarselectricallywelded).
SwitchdisconnectorsSCHNEIDERELECTRICCOMPACTNSXandINTERPACTINS2503P.
Switchesthermomagneticofcircuitsandreceptors.
ContactorsSIEMENSandSCHNEIDERELECTRIC.
PilotdevicesSCHNEIDERELECTRICHARMONYXB4.
ProgrammablecontrollerSIEMENSLOGO!LOGIC24RC.
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Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]
Internationallyrecognizedquality,thereliabilityisourvalue. 13de21
COMMITTEDTOQUALITY
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Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]
Internationallyrecognizedquality,thereliabilityisourvalue. 14de21
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15/21
Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]
Internationallyrecognizedquality,thereliabilityisourvalue. 15de21
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16/21
Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]
Internationallyrecognizedquality,thereliabilityisourvalue. 16de21
FRUMECAR,THESTRENGTHOFAGREATCOMPANY
MISION
Ourmainmission is to supplymachineryand technology to the concrete industry,provide technical serviceswithaddedvalueandmarketspareparts.Weareacompanyaimedatfullysatisfyingtheneedsandexpectationsofourcustomers,thatcountsonaskilledteamofstaffthatisinvolvedwithourmissionandwiththemostuptodateandefficienttechnologicalresources.
VISION
InFRUMECAR,ourvisionistobecometheleadingpartnerinthedesignandmanufactureofmachineryandtechnologyfortheconcreteindustrytofacetheglobalchallengesoftomorrow.Thisvisionguidesallouractivitiesandpractices,aswellasourorganization.Itisourcompass,ensuringthatwhatreallyaddvaluetoourcompanyandourpartnersworldwide.
VALUES
Weconductourcompanywithresponsibilitytakingourvaluesasapermanentreference:
Zerofaults.
Fullsatisfactionofourcustomersandtheirneeds.
Ongoinginnovationinproducts,servicesandprocesses.
Capacityforadaptingtonewsituationseasilyandsuccessfully.
Teamwork.
Respectforoursurroundingsandtheenvironment.
Safeguardingofthehealthandsafetyofourstaff.
Everyoneofourstaffmemberscontributetheirindividualcommitmentandprofessionalismto
ourMISSIONarealityeveryday,participatingintherealizationofourVISIONofthecompany.
BRIEFHISTORYREVIEW
1970 Foundationoftheoriginalsmallfamilyworkshop
1979 Transformationinthecurrentcorporation
1997 MovedtoitscurrentlocationintheP.I.OesteMurcia
1999 AwardFREMMMETAL98inthecategoryofmanufacturing
2000 ObtainqualitycertificationISO9001:2001byAENOR
2002 FRUMECARsuccessfullyentersthemarketforconcretemixers
2004 AwardDesarrolloempresarial2003oftheCmaradeComerciodeMurcia
2008
FRUMECARoptimizes
its
product
range
to
conquer
the
international
market
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Internationa
With
a
FRUME
Frum
Subs
Distr
llyrecognize
resence
in
o
ARcommer
ecarHQ
idiaries
ibutors
quality,the
ver
50
coun
cialanddist
eliabilityiso
tries
and
m
ributionnet
Address:C/V
Murcia(Espa
Tel.:+34968
Fax:+349688
Web:www.fru
rvalue.
re
than
300
ork
Frumecar
nezuelap.17/
a)
90000
90777
mecar.come
F
0
plants,
FR
plants
0PolgonoInd
ail:frumecar
RUMECAR
MECAR
is
ustrialOeste3
frumecar.co
AROUNDT
isible
in
the
0169
17de21
HEWORLD
world.
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Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]
Internationallyrecognizedquality,thereliabilityisourvalue. 18de21
QUALITYCERTIFICATE
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Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]
Internationallyrecognizedquality,thereliabilityisourvalue. 19de21
GUARANTEECERTIFICATE
2 YEARS
OF
WARRANTY
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20/21
Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]
Internationallyrecognizedquality,thereliabilityisourvalue. 20de21
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21/21
Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]
ll d l h l b l l d
CECONFORMITYDECLARATION
*Importantnote:Thisdossierisinformativeandnotbindingincontract.FrumecarS.L.reservestherighttochangethetechnical
characteristicsherecontainedwithoutpriornotice.
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