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Completing the chain
Fuel Conditioning Module, FCM
Presenter Name
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Fuel Conditioning Module, FCM
www.alfalaval.com Alfa Laval Slide 3
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Completing the chain
www.alfalaval.com Alfa Laval Slide 4
Complete fuel treatment with extensive
automation, high quality and reliability froma single supplier.
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Incorporating a
new generationof controller.
The FCM is fully
Automatic Compact Flexible
www.alfalaval.com Alfa Laval Slide 5
automated withextensive remotecontrolpossibilities.
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Automatic Compact Flexible
www.alfalaval.com Alfa Laval Slide 6
Common design
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Block assemblies
integrating severalfunctions allowcompact design.
Automatic Compact Flexible
www.alfalaval.com Alfa Laval Slide 7
Control functionsand motor starterscollected in centralpillar.
Service areas foreasy maintenance.
Same capacity
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Easily configured to
meet the requirementsof any specific engineor engine room layout.
Automatic Compact Flexible
www.alfalaval.com Alfa Laval Slide 8
Supply andconditioning sectionscan be delivered asseparate units.
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Automation more thanviscosity control Detailed process information for all
control functions.
Automatic start-up sequence.
www.alfalaval.com Alfa Laval Slide 9
read-out of fuel consumption.
Automatic start-up after power failure.
If an emergency should occur theautomation can easily be bypassed.
the list is long
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Process control and monitoring
Output activation of valves
and electric motors
Input from sensors andfeedback signals
www.alfalaval.com Alfa Laval Slide 10
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Remote monitoring and control
1. The engine control
room console.
2. FCM panel fromAlfa Laval.
www.alfalaval.com Alfa Laval Slide 11
3. The centralautomation system.
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Integration with centralautomation system
www.alfalaval.com Alfa Laval Slide 13
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For shipyards and enginebuilders, the FCM offers ... Space-saving design.
Flexibility to meet differentcustomer and engine demands.
Easy installation.
www.alfalaval.com Alfa Laval Slide 14
Factory tested, minimumcommissioning time and costs.
Single supplier for complete
fuel treatment system. Easy integration with onboard
computer system.
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For ship or plant operators ...
Innovative design makes operation and
maintenance easy.
Full automation means fewer man-hours requiredfor day-to-day operation.
www.alfalaval.com Alfa Laval Slide 15
Same controls as Separation Unit, SU, help crewbecome familiar with equipment.
Proven key components.
Single supplier for complete fuel treatment system.
AL worldwide service.
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Key components and features
www.alfalaval.com Alfa Laval Slide 16
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Key components and features
Process controller
www.alfalaval.com Alfa Laval Slide 17
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Key components and features
Process controller
EPC 50B fully
automatic systemwith options forremote control.
www.alfalaval.com Alfa Laval Slide 18
Displays functionsettings, processinformation andalarms in clear
text.
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Key components and features
Alfa Laval automatic filter
www.alfalaval.com Alfa Laval Slide 19
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Key components and features
Alfa Laval automatic filter Continuous automatic back-
flushing ensures high efficiencyand minimum maintenance.
Automatic drain valve which
www.alfalaval.com Alfa Laval Slide 20
intervals eliminates the need formanual draining.
Can be installed on Cold or
Hot side.
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Key components and features
Heaters
www.alfalaval.com Alfa Laval Slide 21
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Key components and features
Heaters M6 model with
high efficiencyand small hold-upvolume enablesquick response
www.alfalaval.com Alfa Laval Slide 22
at changing loadconditions.
The FCM can alsobe supplied with
electric or shell &tube type heaters.
Shell & tubeheat exchanger
Electric heater
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Key components and features
Screw pumps
www.alfalaval.com Alfa Laval Slide 23
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Key components and features
Screw pumps
Three-spindle screw
type pumps designedspecifically for HFO.
Shaft seal on suction
www.alfalaval.com Alfa Laval Slide 24
side to minimizeleakage.
Operate on a one-on,
one-standby basiswith automatic shiftwhen necessary.
Circulation pumpsSupply pumps
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Key components and features
Viscosity sensor block
www.alfalaval.com Alfa Laval Slide 25
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Key components and features
Viscosity sensor block EVT20, measures viscosity
against set value. Controller adjusts heaters to
maintain correct viscosity.
www.alfalaval.com Alfa Laval Slide 26
Torsional vibrationmeasuring principle; notaffected by variations inpressure or flow.
No moving parts to wear out.
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Key components and features
Pressure transmitter
www.alfalaval.com Alfa Laval Slide 27
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Key components and features
Pressure transmitter Easy to adapt pressure
limits from controller. Possibility to see
pressure displayed for
www.alfalaval.com Alfa Laval Slide 28
supply and circulation.
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Key components and features
Flow transmitter
(behind cabinet)
www.alfalaval.com Alfa Laval Slide 29
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Key components and features
Flow transmitter Installed on the
pressure side of thesupply pumps tomonitor actual fuel
www.alfalaval.com Alfa Laval Slide 30
.
Instantaneous andaccumulated flowdisplayed on the
process controller.
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Key components and features
Control cabinet
www.alfalaval.com Alfa Laval Slide 31
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Key components and features
Control cabinet Process controller of
the same type usedin the Alfa LavalSeparation Unit.
www.alfalaval.com Alfa Laval Slide 32
All motor startersin separatecompartments.
Manual operation ofall critical functions.
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Key components and features
Service areas
www.alfalaval.com Alfa Laval Slide 33
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Key components and features
Service areasInnovative design and
service platformsmake maintenanceand operation easy.
www.alfalaval.com Alfa Laval Slide 34
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Key components and features
Summary Process controller
Automatic filter Heaters
Screw pumps
www.alfalaval.com Alfa Laval Slide 35
Viscosity sensor Pressure transmitter
Flow transmitter
Control cabinet
Service areas
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Flow diagram
www.alfalaval.com Alfa Laval Slide 36
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Capacities and dimensions
FCM 2100
FCM 2200
FCM 3100FCM 3200
FCM 3300
www.alfalaval.com Alfa Laval Slide 37
Dimensions
FCM 1000 series FCM 2000 series FCM 3000 series2.50 x 1.15 x 1.90 m 3.00 x 1.15 x 2.10 m 4.50 x 1.50 x 2.25 m
FCM 1100
FCM 1200
FCM 1300
60
60 Hz 50 Hz
10 20 30 40 50 70 MW0
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