Zakłady Sprzętu Motoryzacyjnego
POLMO S.A. 87-300 Brodnica ul. Lidzbarska 15
Presentation
tel. +48 56 / 49 12 285 fax +48 56 / 49 83 734
www.polmo.pl
Marketing & Sales Department tel. + 48 56 49 12 393 e-mail: [email protected] Contact person: Danuta Nazarewska
Over a 50 yearexperience
in the automotive industry
Contents Location History Form of Ownership Strengths Design Capabilities Manufacturing Capabilities Production Lines Products Measurements and Laboratory Tests Major Customers Turnovers Employees Sales Structures Quality System Development - Certificates Cooperation Proposal
Location
Brodnica - town in Kujawy and Pomerania Province - 30,000 inhabitants - 190 km north west of Warsaw
•Private Blacksmith Establishment
1842-1935
•Joint-Stock Company "UNIA” A. Wentzki
1935-1939
•Agricutural Machines Factory - Küst & Sons
1939-1944
•Regional Industry Establishment
1945-1949
•Ship Equipment Establishment of Bydgoszcz
1950-1953
•Ship Equipment Establishment of Brodnica
1953-1959
•Automotive Equipment Establishment “POLMO”
1959-1999
•Automotive Equipment Establishment
Joint-Stock Company “POLMO”
1999-
History
SHAREHOLDING STRUCTURE
85 %
Industrial Development Agency Joint-Stock Company
15 % Natural persons and State Treasury
5,7 million € Equity capital
85%15%
Form of Ownership
- Joint-Stock Company
Over a 50 year experience in the automotive industry
Overall in-house process of product implementation „from design to final product”
-
•Product design CAD and product making
- PROTOTYPE SHOP
-
•Tooling desing and tooling making CAD/CAM - TOOLING ROOM
-
•Metal surface treatment – coatings
- PAINTING SHOP
- Cathodic electrocoating - E-COATING LINE
- Powder painting
- POWDER LINE
Measurements and laboratory tests (production repeatability) Production - certified materials from the best European producers High quality product complying world standards Certificates of quality system: ISO 9001, ISO/TS 16949, ISO 14001 Highly qualified employees
Strengths
Design capabilities
Product design - CAD Designing and tooling making – CAD / CAM Pro Engineer, AUTO-CAD
Designing
Manufacturing capabilities
Gillotine shears – sheet thickness – to 6 mm (TRUMPF, SAFAN)
Laser cutting machine - 2D from TRUMPF (TruLaser - 3,2 kW)
Material thickness: - structional steel to 20 mm - stainless steel to 12 mm - aluminium to 8 mmmax sheet dimension -1.500 x 3.000 mm
Sheet cutting
Press brakes max press capacity - 180 t max length - 4 m
max press capacity - 350 t max length - 3 m
Sheet bending
Presses: - hydraulic presses - eccentric presses
Stamping
max press capacity 315 t (slide 190 t + blankholder 125 t) max detail sizes 1500 mm x 600 mm (transfer press with max press capacity 250 t)
numerically controlled machines – fromCrippa and Rems
inside diameters: from Ø 8 to Ø 90 mm wall thickness to 3 mm
Bending and pipe cutting
automatic and semi-automatic welding machines Fornius, ESAB
methods: TIG; MIG; MAG; microplasma; MAG CMT
Welding
seam welding spot welding
(incl. with use of robot) projection welding resistance from 12 to 230 kVA
Pressure welding
Computerized control machines from Comas free shape max lateral dimension Ø 300 mm
Overlapping
milling turning grinding drilling electro-hollowing CNC drilling and milling centre DANUSYS
Machining
Balancing machine from SCHENCK
• rotors
• pulleys
• shafts
Balancing
Production lines
zinc phosphating with passivation. Cathodic dip painting (KTL ) and powder painting.
Automated coating lines
Corrosion resistance from 700 to 1000 h in salt spray chamber. max sizes of painted detail : Line No 1 Line No 2 KTL - length to 3,0 m - length to 1,5 m - length to 3,0 m - height to 0,8 m - height to 1,3 m - height to 1,3 m - width to 0,5 m - width to 1,0 m - width to 0,5 m mass to 200 kg/running metre.
corossion resistance to 500 h in salt spray chamber, PROTECTION: primer: inside and outside - zinc phosphate
inside: hydrodynamic paining – water based paint outside: powder paint
for pneumatic braking systems acc. to EN – 286-2; capacity from 5 to 120 l
Compressed-air
reservoirs assembly line
Corrosion resistance to 700 h in salt spray chamber, Protection - zinc phosphating with passivation and powder paint
wide range of fuel tanks for lorries
Fuel tanks assembly line
Long experience in the
production of:
Application: passenger cars lorries trucks buses tractors combine harvesters fork-lift trucks equipment and working
machines
Exhaust systems
Application : exhaust systems of motor vehicles furniture and heat industry
Bent pipes
Parameters: air flow from 50 to 600 m3/h with paper inserts with metal lath and plastic inserts with oil bath with inertial (cyclonic) filtration
Application: - passenger cars - lorries - trucks - agricultural vehicles - working machines
Air filters
water and fuel tanks - for aggregates- for stationary machines
fuel and oil tanks- for lorries- for buses
compressed-air reservoirscapacity: 5 l; 10 l; 15 l; 20l; 30 l; 40 l; 60 l; 80 l; 100 l; 120 l
for pneumatic braking systems
Tanks
joints from Ø 40 to Ø 50 mm length from 100 mm stainless corrugated pipes passage Ø 25, Ø 40, Ø 45, Ø 50 wire braid Ø 0,4 and Ø 0,5 mm max diameter to 90 mm EGR tubes (exhaust-gas-recirculation)
Flexible couplings
brackets heat shields
Automotive accessories pedal sets stanchions
suspension elements hangers yokes spacer washers
Stamped elements
Measurements and
laboratory tests
Dimensional and Angle Metrology Laboratoryo Spatial measurements 3D (CNC coordinate machine)o Linear o Control of caliper measuring instrumentso Control of micrometric measuring instruments o Control of angle bars and angle gauges
Mechanical Properties Laboratoryo Strength: tensile, impact, compressiono Metal hardness (testers: Rockwell, Brinell)o Metallographic macroscopic – weldso Drawability – Erichsen’s methodo Pipe expanding
Chemical Laboratoryo Surface roughness o Coating thicknesso Chemical composition - SpectroMaxxo Liquid- penetranto Salt spray chamber
Tests and measurements
Major customers
Aftermarket
Turnovers
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
31
40 4147
52 53
32
41
5146
million PLN
Employees
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 20120
50
100
150
200
250
300
350
400
450
500496
448422 416 411
440401
330
266 272 265
Sales structure
directions
13.0%
66.5%
15.4%
3.1% 2.0%
OEM (Poland)OEM (Export)AftermarketOtherServices
Sales structureassortment
1.8%10.6%
85.6%
2.0%
air filtersexhaust sytems and their elementsautomotive accessories (stamped parts, tanks etc.)Other
Quality – system development
Certificate acc. to norm ISO 9001 - granted by TÜV Rheinland - 1997
Certificate Delivery Quality acc. to FAP - granted by Fiat Auto Poland in Bielsko-Biała - 1997
Certificate acc. to norm QS 9000 - granted by TÜV Rheinland - 1999
Certificate acc. to norm VDA 6.1 - granted by TÜV Rheinland - 2000
Certificate acc. to norm ISO/TS 16949 - granted by TÜV Rheinland - 2003
Certificate acc. to norm ISO 14001 : 2004 - granted by Certification Bureau of Polski Rejestr Statków S.A. - 2006
Certificate ISO 9001 : 2008
Certificate ISO/TS 16949 : 2009
Certificate ISO 14000 : 2004
Cooperation Proposal
We are at our present and prospective customers’ disposal.
We carry out many projects through our openness to a widely
understood cooperation, being within our competence.
Our technical equipment, experience and professionalism allow
us to undertake a production of goods meeting requirements
of every customer.
We look forward to receiving inquiries for parts to submit you
satisfactory quotations.
Zakłady Sprzętu Motoryzacyjnego POLMO S.A. in Brodnica
Thank you very much for viewing the presentation of our company.
We wish all our customerssuccesses in business.
The Board of ZAKŁADY SPRZĘTU MOTORYZACYJNEGO
POLMO SA
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