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51-1
EXTERIORCONTENTS 51109000296
FRONT
BUMPER
. . . . . . . . . . . . . . . . . . . . . . .
2 WINDSHIELD
WIPER
ANDWASHER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16REAR
BUMPER
. . . . . . . . . . . . . . . . . . . . . . . .
4SERVICE SPECIFICATION . . . . . . . . . . . . . 16
BUMPER
GUARD
. . . . . . . . . . . . . . . . . . . . . .
6WINDSHIELD WIPERAND WASHER . . . 16
GRILLE, MOULDINGANDGARNISH
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 REAR WIPERAND WASHER . . . . . . . . . . 19
SERVICE SPECIFICATION . . . . . . . . . . . . . 19SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . . . . .7
REAR WIPERAND WASHER . . . . . . . . . . 19GRILLE, MOULDINGAND GARNISH . . . . .7
HEADLAMP
WASHER
. . . . . . . . . . . . . . . . .
22EXTERIOR PARTS . . . . . . . . . . . . . . . . . . . . . 9
MARKS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24WIDE
FENDER
. . . . . . . . . . . . . . . . . . . . . . . .
10DOOR
MIRROR
. . . . . . . . . . . . . . . . . . . . . . .
28SIDE
STEP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
SPECIAL
TOOL
. . . . . . . . . . . . . . . . . . . . . . .
28
SIDE
STEP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
DOOR MIRROR . . . . . . . . . . . . . . . . . . . . . . . 28
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51-2 EXTERIOR Front Bumper
FRONT BUMPER 51100140263
REMOVALAND INSTALLATION
1
3
2
2
1A A
Removal steps
1. Front
bumper
side
stay2. Front
turn
signal
lamp3. Front
bumper
assembly
SectionA A
2
3
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51-3EXTERIOR Front Bumper
DISASSEMBLY AND REASSEMBLY
2
51100160306
1
2
2.5 Nm
3 52.5 Nm
5A 7
A6 B
B
C7C
43
86
Clip
Disassembly steps
1. Front
bumper
beam
assembly2. Front
bumper
side
reinforcement3. Front
bumper
side
extension4. Licence
plate
bracket5. Fog
lamp
bracket
6. Fog
lamp
bezel7. Fog
lamp
8. Front
bumper
face
SectionA A
8 Clip
1
Section B B
8
1
Section C C
8
Clip
2
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51-4 EXTERIOR Rear Bumper
REAR BUMPER 51100190282
REMOVAL AND INSTALLATION
1A
A
2
Removal steps
1. Rear
bumper
step2. Rear
bumper
assembly
Section
A
A 1
2
Clips
Pre-removal and Post-installation Operation
Luggage FloorBox,RearRemoval and Installation
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51-5EXTERIOR Rear Bumper
DISASSEMBLYAND REASSEMBLY 51100210247
3 1 2
2A
4A1
B
B
5 4
Disassembly steps
1. Rear
bumper
side
reinforcement2. Rear
bumper
side
bracket3. Rear
bumper
reinforcementassembly
4. Rear
fog
lamp5. Rear
bumper
face
SectionA A
1
5
Clip
Section B B
5
Clip
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51-6 EXTERIOR Bumper Guard
BUMPER GUARD 51101090017
REMOVAL AND INSTALLATION
2
5
4
2
3
1
4
Removal
steps
1. Licence
plate
2. Bumper
guard
side
plate3. Bumper
guard
lower
plate
4. Bumper
guard
side
5. Bumper
guard
center
Pre-removal and Post-installation Operation
Front Bumper Removal and Installation(Refer to P.51-2.)
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51-7EXTERIOR Grille, Moulding andGarnish
GRILLE, MOULDINGAND
SPECIAL
TOOL
GARNISH 51100060248
GRILLE,
REMOVAL
MOULDINGAND GARNISH 51100350109
AND INSTALLATION
2
13 Nm
33
2
4
B1BA
A
]A}]B}
1. Radiator
grille2. Roof
drip
mouldingFront
deck garnish removal steps
3. Wiper
arm
and
blade
assembly(Refer to P.51-16.)
4. Front
deck
garnish
SectionA A
4
Clip
Clip
Section B B
Clip
Roofpanel
Tool Number Name Use
MB990449 Window
moulding
removerRoof
drip
moulding
removal
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51-8 EXTERIOR Grille, Moulding andGarnish
A
A6
5 Nm7.5 Nm
7
8
5
NOTE
:Resinclipposition
:
Stud
position
Tailgate garnish removal steps
5. Licence
plate
lamp6. Rear
wiper
arm
and
bladeassembly
(Refer
to
P.51-19.)
7.
Grommet
(Refer
to
P.51-19.)
Tailgate
lower
trim8.
Tailgate
garnish
REMOVAL SERVICE POINTS
]A}RADIATOR GRILLE REMOVAL
1. Remove the screw at the centre of the radiator grille.2. Removetheradiatorgrillebypushingthetaboftheradiato
grille
clips
in
the
direction
of
the
arrows
with
a
flat-tipped
screwdriver,while lightly pulling the radiatorgrille towardyou.
]B}ROOF DRIP MOULDING REMOVAL
Use
the
special
tool
to
lever
out
the
moulding.
CautionDo not reuse the warped moulding.
MB990449
SectionA A
Nut
8Stud
Clip
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51-9EXTERIOR Exterior
Parts
EXTERIOR PARTS 51101750014
REMOVAL AND INSTALLATION
21
3
4
78 Nm
78 Nm
7
65
78 Nm
Roof rail removal steps
Headlining1. Roof
rail
Roof spoiler removal steps
2. Spoiler
cover3. Roof
spoiler4. High-mounted
stop
lamp
Rear
under
guard
bar
removalsteps
5. Towing
hook6. Tie
down
bracket7. Rear
under
guard
bar}A]
INSTALLATION SERVICE POINT
}A]SPOILER COVER INSTALLATION
Installwiththearrowshownontherearsurfacefacingforward.
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51-10 EXTERIOR Wide Fender
WIDE FENDER 51101380053
REMOVAL AND INSTALLATION
A
A2
A
A
3
11
NOTE:
Resin
clip
position
Removal steps
1. Rivet2. Front
flare3. Rear
flare
]A} }A]
REMOVAL SERVICE POINT
]A}RIVET REMOVAL
Use a drill ($4.0 5.5 mm) to break thehole, and remove the rivet.
rivet
by
drilling
a
Rivet
Wide fender
Drill
Section
A
A
2,3Clip
Pre-removal and Post-installation Operation
Mud Guard Removal and Installation
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51-11EXTERIOR Wide Fender
INSTALLATION SERVICE POINT
}A]RIVET INSTALLATION
1.2.3.
Insert the rivet into the body panel and flare.Insert
A
of
the
rivet
into
the
riveter.Pressingtheflangesurfaceoftherivet,movethehandleof
the
riveter.The thinnest point ofA is cut and the rivet is held in
the
position.
4.
1
Riveter
Bodypanel Flare
A
Rivet
2
3 Riveter
Flange surface
4
Rivet
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51-13EXTERIOR Side Step
SIDE STEP 51101150067
REMOVALAND INSTALLATION
6
2.5Nm
22
4 3
A
7 2
12 NmA
8
NOTE:
Resin
clip
position 15
2
Double-sided tape [23 mm
Removal steps
}A] 1. Side step moulding
5. Side
step
cover6. Side
step
rear
reinforcement
(A)7. Side
step
inner
plate8. Side
step
pipe
assembly]A} }B] 2. Rivet
3. Side
step
rear
cover
4. Side
step
rear
reinforcement
(B)
REMOVAL
]A}RIVET
SERVICE
POINT
REMOVAL
Use a drill ($3.0 3.2 mm) to break the rivet by drilling ahole, and remove the rivet.
Rivet
Sidestepcover
Drill
1
Adhesivetape:
width
and
0.8
mm
thickness]
SECTION A A
8 2
Clip
7Clip 1
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51-14 EXTERIOR Side Step
INSTALLATION SERVICE POINTS
}A]SIDE STEP MOULDING INSTALLATION
Double-sided tape affixing to the side step moulding(when reusing)
1. Scrape off the double-sided tape with a resin spatulaor gasket scraper.
2. Wipe
off
the
side
step
moulding
adhesion
surface
and
cleanitwithashoptowelmoistenedwithisopropylalcohol.Affix the specified double-sided tape to the side stepmoulding.
Specified adhesive tape:Double-sided tape 23 mm width and 0.8 mmthickness
3.
4. Remove
strip
paper
from
the
pressure
sensitive
double-sided tape.
NOTEAffixdouble-sidedtapetotheendofstrippaperforeaseof
strip
paper
removal.
Install the side step moulding.
NOTEIf
it
is
hard
to
affix
the
double-sided
tape
in
winter,
heat
the
application
surfaces
at
both
the
side
step
cover
andthe side step moulding.
Side step cover 40 60 C
Side step moulding 20 30 C
Apply
pressure
fully
to
the
side
step
moulding.
5.Adhesive tape
Backing paper
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51-15EXTERIOR Side Step
}B]RIVET INSTALLATION
1.2.3.
Insert the rivet into the body panel and flare.InsertA of the rivet into the riveter.Pressing
the
flange
surface
of
the
rivet,
move
the
handle
of the riveter.The thinnest point ofA is cut and the rivet is held inthe position.
4.
Flare
1
ace
Body panel
A
Rivet
2
3Flange surf
4
Rivet
ve er
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51-18 EXTERIOR Windshield
Wiper
and
Washer
Intermittent WiperInspection)
Relay (Intermittent Operation
1.2.3.
Connect the column switch connector.Turn
the
ignition
switch
to
ACC.Inspect the intermittent operation time when the wiperswitch is turned to INT.
Vehicles with variable intermittent control
FAST:
Approx.
2
secondsSLOW:Approx. 15 seconds
WIPER
MOTOR
CHECK 51101260142
Checkthewipermotorafterdisconnectingthewiringharnessconnector, and with the wiper motor remaining installed tothe body.
Wiper Motor at Low Speed and High Speed Operation
Connectabatterytothewipermotorasshownintheillustrationand inspect motor operation at low speed and high speed.
Wiper
Motor
at
Stop
Position
Operation1. Run
the
wiper
motor
at
low
speed,
disconnect
the
battery,and stop the motor.
2. Reconnect
the
battery
as
shown
in
the
illustration,
and
confirm thatafter the motor starts turningat lowspeed,it stops at the automatic stop position.
WASHER MOTOR CHECK 51101270060
1. With the washer motor installed to the washer tank, fillthe washer tank with water.
2. Check
that
the
water
squirts
out
strongly
when
battery
voltage is applied to terminals (1) and (2).
WASHER FLUID EJECTION POINTS CHECK 51100770202
Adjust
the
ejection
angle
by
moving
a
ball
in
the
nozzle.
B D
Ceramic end lineB:170mm
D:70mm E:50mm
A A
C
E
A:310mm
C:265mm
Inspection while operating
Lowspeed HighspeedInspection while stopped
Lowspeed Automatic
stop
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51-19EXTERIOR Rear Wiper andWasher
REAR WIPERAND WASHER
SERVICE
SPECIFICATION
51100030249
REAR
WIPER
AND
WASHER 51100850210
REMOVALAND INSTALLATION
67
2
34
65 7.5 Nm
5 Nm
8
9
NOTE
For
removal
and
installation
of
the
column
switch
assembly
(rear
wiper
and
washer
switch),
refer
to
GROUP
37ASteeringWheelandShaft.
1.
Rear
intermittent
wiper
relay
Wiper
motor removal steps
}B] 2.Wiper arm and blade assembly
Washer
tank
and
motor removal
steps
Quarter trim lower (Refer toGROUP
52A Trims.)
Washer
fluid
draining6.
Washer
hose8. Washer
tank9. Washer
motor
}A] 3. Grommet
Tailgate
garnish
(Refer
to
P.51-8.)4. Grommet5. Wiper
motor
Washer
hose
removal steps
Quarter
trim,
lower
(Refer
to
GROUP
52A Trims.)
6. Washer
hose7. Washer
nozzle
1
Item Standard
value
Rear
wiper
blade
installation
position
mm 65
75
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51-20 EXTERIOR Rear Wiper and Washer
INSTALLATION SERVICE POINTS
}A]GROMMET INSTALLATION
Install the grommet so that the arrow points downwards.
}B]WIPERARMAND BLADE ASSEMBLYINSTALLATION
Install the wiper blade so that the tip stops at the standar position (standardvalue), and also so that the lowersectionofthewiperbladeentersthemiddleofthedefoggerpattern.
Standard value (A): 65 75 mm
INSPECTION
COLUMN SWITCH CHECK
Rear
Wiper
and
Washer
Switch
51100950118
Switch
position Terminal
No.
2 3 4 8
Wiper
switch INT
ON
Washer
switch ON
Switch
position Terminal
No.
2 3 4 10
Wiper
switch INT
ON
Washer
switch ON
. . . .
Ceramic sectionA
Defogger
pattern
Grommet
Arrow
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51-21EXTERIOR Rear Wiper and Washer
WIPER MOTOR CHECK 51101290110
Check the wiper motor after first disconnecting the wiringharness connector, and with the wiper motor remaininginstalled to the body.
Wiper
Motor
Operation
Connectabatterytothewipermotorasshownintheillustration
and
inspect
the
motor
operation.Wiper
Motor
at
Stop
Position Operation
1. Run the wiper motor, disconnect the battery, and stopthe
motor.2. Reconnect the battery as shown in the illustration, and
confirm
that
after
the
motor
starts
turning
it
stops
at
the
automatic stop position.
INTERMITTENT WIPER RELAY CHECK 51101300097
1. Check that there iscontinuitybetween terminals (1)and(2).Connect terminals (4), (5) to the battery (+) terminal.Check
that
there
is
battery
voltage
at
terminal
(2)
forintermittent periods of eight seconds when terminal (7)is
connected
to
the
battery
() terminal.
2.3.
WASHER MOTOR CHECK 51101310106
1. With the washer motor installed to the washer tank, fillthe washer tank with water.
2. When the battery is connected as shown in the figure,check that the washer squirts out strongly.
Rear intermittentwiper relay
Operation check
Stop position check
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51-22 EXTERIOR HeadlampWasher
HEADLAMP WASHER 51100970138
REMOVAL AND INSTALLATION
4
5 Nm4
5 Nm
2
3
1.
Headlamp
washer
relay NOTE1. For
removal
and
installation
of
the
column
switch
assembly
(built-in
headlamp
washer
switch),
refer
to
GROUP
37ASteeringWheelandShaft.
Washer nozzle and check valve
removal steps
Washer
fluid
draining
Front
bumper
(Refer
to
P.51-2.)2. Washer
hose3. Check
valve
4. Washer
nozzle
2. For
removal
and
installation
of
the
washer
tank,
refer
to
P.51-16.
INSPECTION 51100980070Connector
ACOLUMN SWITCH (HEADLAMP WASHER SWITCH)CHECK
Check the continuity between terminal (2) of connectorandterminal(1)ofconnectorBwithheadlampwasherswitchin ON position.
ConnectorB
1
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51-23EXTERIOR Headlamp Washer
HEADLAMP WASHER RELAY CHECK 51101320062
1. Connectbatteryandtest lamptotherelayas illustrated.
2. The
relay
is
normal
if
the
lamp
lights
for
approximately0.5 second upon connection of terminal (3) to battery().
CHECK VALVE CHECK 51101330041
Apply pressure to the inlet of the check valve to check itsopening pressure.
Opening pressure: 78 kPa
HEADLAMP WASHER MOTOR CHECK 51101340044
1. Withtheheadlampwashermotorinstalledtothewashertank, fill the washer tank with water.
2. Check
that
the
water
squirts
out
strongly
when
battery
voltage is applied to terminals (1) and (2).
STEP 2 Test lamp
STEP 1 Test lamp
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51-24 EXTERIOR Marks
MARKS
REMOVAL
51101180189
AND INSTALLATION
2
1
6
57 43
8
10
11
9
1. Top
mark2. V6
mark3. Fender
pin
stripe
tape4. Front
door
pin
stripe
tape5. Rear
door
pin
stripe
tape
6. Side
pin
stripe
tape7. MITSUBISHI
mark8. MITSUBISHI
mark
}A]}A]}A]
}A]}A]
}A]}A] 9. PAJERO SPORT mark (rear)}A] 10. 4WD decal}A] 11. GLX or GLS mark
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51-25EXTERIOR Marks
INSTALLATION SERVICE POINT
}A]MARKS INSTALLATION
1. INSTALLATION POSITIONAttach
to
the
position
shown
in
the
illustration.PIN STRIPE TAPE
Align the notch at the section a with the end of the door panel.Fold the sections of protruding from the end of the fender panel and door panel inward.
Fender panelend lineFender pin
stripe tapeFrontdoorpanelend line Reardoorpanelend line Reardoor
pinstripe tape
a a
A A A B BAAlign tape end to frontwide fenderprotector end
Front
door
pin Align
to
the
two-toneAlign
to
the
two-toneline stripe
tape parting surfaceparting surface
Quarter outercorner centerextension end lineSidepinstripe tape
CC
Align
tape
end
to
rearwide
fender
protector
end Align tape end to sideAlign to the two-tone partingline panelend linesurface
SectionA A Section B B Section C C
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51-27EXTERIOR Marks
2. INSTALLATION PROCEDURE
(1) Clean the mark installation surfaces on the body withunleaded petrol.
(2) Peel
off
the
backing
paper
from
the
reverse
side
of
the
marks, and then attach the marks to the vehicle bodyso
that
they
fit
properly
into
position.
Caution
When attaching the marks, the surroundingtemprerature
shouldbe2038Cand the air should
be
completely free
from
dust.If the surrounding temperature is lower than 20 C themarks and theplaces on thebody where themark are to be attached should be heated to 20 38 C.
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51-29EXTERIOR Door Mirror
REMOVAL SERVICE POINT
]A}MIRROR REMOVAL
1. Tilt the mirror upward by hand, insert a flat-tippedscrewdriver
onto
which
protective
tape
has
been
wound,
and then pry the claws off of the actuator.
2.
Pull
the
mirror
downward
to
release
the
hooks.
INSPECTION 51100650162
REMOTE CONTROLLED MIRRORASSEMBLY CHECK
Check tobesure that the mirrormovesasdescribed in thetable when each terminal is connected to the battery.
Battery
connection
terminal Direction
operation
1 2 3
UP
DOWN
RIGHT
LEFT
A
A
Hook
SectionA A
Mirror Hook
Actuator
ClawsA
A
SectionA A
Mirror Claw
Actuator
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51-30 EXTERIOR Door Mirror
1. Check to be sure that the mirror moves as described
in
the
table
when
each
terminal
is
connected
to
the
battery.2. Check
(2).if there is continuity between terminals (1) and
REMOTE CONTROLLED MIRROR SWITCHCONTINUITY CHECK 51101350108
Switch
position Terminal
No.
2 3 4 6 7 8 9
Left
side UP
DOWN
LEFT
RIGHT
Right
side UP
DOWN
LEFT
RIGHT
Battery
connection
terminal Direction
operation
5 6 7 1 4UP
DOWM
Printed
heating
wire
RIGHT
LEFT
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51-31EXTERIOR Door Mirror
SWITCHAND RELAY OF DOOR MIRROR PRINTEDHEATING WIRE CHECK 51101360033
The printed heating wire of the door mirror operates inconjunction with the rear window defogger.Theswitchand relayareused for therearwindowdefoggeralso, so refer to GROUP 54 for inspection service points.
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NOTES
Top Related