Download - Longitudinal Welded Process

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Page 1: Longitudinal Welded Process

Longitudinal Welded Process

Steel sheet formatted to pipe Coil

The impeder or ferrite goesInside the pipe

The coil induces a current inThe outer side of the seam Tube

The impeder or ferrite intesifyThe energy the current ADCWich increase the heating

Page 2: Longitudinal Welded Process

Longitudinal Welded Process

Tube Pipe

Direction of Travel

Coil

Cooling oil

Tube Welding

The Impeder / Ferrite goes insideThe pipe

Page 3: Longitudinal Welded Process

Typical Steel Pipe Generator system

Control Panel

Power Supply Cabinet

RF Box

Water cooling system

Welding HeadCoil

Power tube

High frequency cable

RF Boxdetail

Power Tube

Page 4: Longitudinal Welded Process

Typical Steel Pipe Generator system

RF Box

Resistor BankCapacitor bank

High freq Coax cableWelding Head

Coil

Page 5: Longitudinal Welded Process

Steel Pipe

• Longitudinal Welded Steel Pipe use high frequency generators with:

• Power Tube Technology • Solid State Technology

• Main Brand Machines • Thermatool• Tocco• American Ind• Inductron• Emmedi

• What we can sell in both Generators:• Power Tube (E2V + Penta)• Transistors (to be defined)• Capacitors (Ceramic water cooled + Vacuum Capacitors)• Coils• Impeder

Page 6: Longitudinal Welded Process

Steel Pipe

• Power Tube• Most part of the tubes are High Power and Water Cooled

• Penta main Products• 3CW45000H3• 6696A• 7560

• E2V main Products (only to Latin America)• BW1184J2 • BW1185J2 • BW3300J2

Page 7: Longitudinal Welded Process

Steel Pipe • Capacitors

• Water Cooled Ceramic Capacitors (PLWCC products line)

• Vacuum Capacitor (only high power equipments)

• Induction Coils and Impeders

• Star Tecnologia Partnership (Brazil)

• Coil (follow the questionaire)

1. Number of turns

2. Coil Lenght

3. Internal Diameter

4. Coil Tubing Diameter

5. Left or Right Turn

6. Lenght of the ends

1

6

32

4

5

Page 8: Longitudinal Welded Process

• Impeders

• Usually customer has the p/n of what they use

1. Though Flow – most popular

2. Exposed Through Flow – increasing process speed

3. Return Flow – dry process

4. Hollow Return Flow – allow cutting heads + internal painting

Steel Pipe

1

1

2 3

4

Page 9: Longitudinal Welded Process

Steel Pipe Market Training

• Casings

• Magnetic (Ferroglass) - glass impregnated with ferrite powder, increase the size of the impeder

• Epoxy Glass - least cost, highest wear resistance

• Silicon Glass – highest temperature resistance, waterproof, used for return flow impeders

• Ferrites• Sintered oxides of iron, cobalt, manganese, nickel and zinc

• Different Shapes for different applications

Round - PL

Round with a hole - PLH

Round with Slot - PLS

Round with a hole and slots - PLSH

PLSHS