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Lexan Thermoclear applications in detail
Australian owned
Ampelite Australia Pty LtdABN 91 487 122 629 AL_
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2015
Ampelite Lexan Thermoclear
The Lexan Thermoclear sheets are available in 10mm and 16mm gauges. The 10mm sheeting is offered in 700mm and 1050mm wide up to 7.0m in length. The 16mm sheeting is offered in 1050mm wide up to 6.0m in length. Additionally 2100mm wide sheeting in both 10mm and 16mm is stocked. Please contact ampelite for Availability. The sheeting can be easily cut to any required width on site. Sheet length can be cut back easily on site or factory cut prior to delivery.
All sheeting mentioned is stocked locally and is available in small or large quantities. To minimise waste and avert incorrect installation the sheeting is UV protected on both sides.
This guide is to be used in conjunction with the H-bar and/or Flexibar installation instructions.
The Lexan Thermoclear sheet profiles are:
Lexan Thermoclear 10mm 2 RS (LT2UV102RS17)
Lexan Thermoclear 163TS (LT2UV163TS27)
10mm
10mm
20mm
16mm
Accessories
Aluminium H-bar to suit 10mm gauge
H-Bar rubber Gasket to suit 10mm gauge14.0m rolls
H-Bar finishing rubber to suit 10mm gauge 14.0m rolls
Flexibar
Flexibar rubber glazing gasket14.0m rolls
Top = aluminium; 7.0m maximum length
Bottom = rafter rubber gasket; 14.0m rolls
50mm
4.75mm
10mm
17mm
6mm
65mm
16mm12mm
12mm
30mm
16mm
11mm
Accessories
Flexibar Glazing Bracket
Aluminium End Cap to suit 10mm gauge6.5m maximum length
End Cap Rubber Gasket to suit 10mm gauge 14.0m rolls
Aluminium Reinforced Sealer Tape 50.0m rolls
Aluminium Breather Tape33.0m rolls
50mm
25mm
20mm
20mm
12mm
19mm
24mm
24mm
Accessories
Aluminium H-Bar to suit 16mm gauge 7.0m maximum length
H-bar rubber gasket to suit 16mm gauge14.0m rolls
Aluminium End Cap to suit 16mm gauge6.5m maximum length
End Cap rubber gasket to suit 16mm gauge 14.0m rolls
Aluminium Reinforced Sealer tape50.0m rolls
80mm
24mm20mm
16mm
32mm
29mm
28mm
20mm
21mm
36mm
Aluminium Breather Tape33.0m rolls
36mm
Accessories
12 gauge x 35mm Tek screw
12 gauge x 50mm T17 screw
25mm Bonded Washer
Accessories
Twin wall sheet
End Cap Gasket Rubber
Weep holeU End Cap
Rivet or Screw through U End Cap
H Bar
H Bar Gasket
FIGURE 1: 10mm AND 16mm H-BAR
FIGURE 2: FLEXIBAR (for curved applications) 10mm and 16mm
Lexan Thermoclear
End Cap Gasket Rubber
Weep holeU End Cap
Flexibar Bracket
Rivet or Screw
Flexibar
Aluminium Flexibar
Ampelite Lexan Thermoclear
The Lexan* Thermoclear* sheeting and accessories are versatile in function. Commonly used for external or internal applications straight or curved in roofing or wall cladding. The sheeting is made from quality Lexan* resin. All accessories are manufactured locally in Australia.
Lexan* Thermoclear* is a high quality low maintenance glazing material that is built to last. It delivers high impact strength, an excellent balance of low weight and high stiffness and naturally “water - clear” transparency. Air is trapped between layers providing outstanding insulating performance.
In typical applications the Lexan* Thermoclear* sheeting is joined by the aluminium H-Bar or Flexibar. Both these options provide a weatherproof system. To eradicate moisture, dirt and insect entry in typical applications the sheets are sealed with an aluminium tape on the top end and aluminium breather tape on the bottom end.
Both systems will only require fixings through the sheeting in high wind areas. When fixing through the sheeting a 10mm allowance at all fixing points is required to allow for expansion and contraction. An oversize 25mm bonded washer must be used when doing so. In typical applications every effort should be made to avoid fixing through the sheets.
Fixings will be 12 gauge 50mm Type 17 screw for timber and a 12 gauge 35mm Tek screw for steel. Cyclonic areas require 14 guage. Please contact Ampelite for spanning and fixing in cyclonic areas.
Expansion and contraction allowance for non typical applications (not using the Ampelite system) must be allowed at 3mm per metre of sheet.
It is highly recommended for all cladding applications that the sheeting runs vertical. For all roofing applications the longitudinal flutes of the sheeting must run in the direction of the fall.
For typical H-bar installations the sheet run will start and finish with an H-bar. The void side of the H-bar will be filled with the H-bar finishing rubber gasket.
Lexan Thermoclear 10mm & 16mmEave Detail
May 2011
DRAWN - MM
50mm
MAXIMUMUNSUPPORTED
OVERHANG
LEXAN THERMOCLEAR SHEET
SUPPORTSTRUCTUREBY OTHERS
GUTTERBY OTHERS
WEEP HOLE
ALUMINIUMEND CAP
END CAPRUBBER GASKET
Lexan Thermoclear 10mm & 16mmRidge Detail
May 2011
DRAWN - MM
LEXAN THERMOCLEAR SHEETLEXAN THERMOCLEAR SHEET
SUPPORTSTRUCTUREBY OTHERS
ALUMINIUMEND CAP
END CAPRUBBER GASKET
END CAPRUBBER GASKET
METAL FLASHINGBY OTHERS
Lexan Thermoclear 10mm & 16mmValley Gutter Detail
May 2011
DRAWN - MM
LEXAN THERMOCLEAR SHEETLEXAN THERMOCLEAR SHEET
ALUMINIUMEND CAP
END CAPRUBBER GASKET
GUTTERINGBY OTHERS
SUPPORT STRUCTUREBY OTHERS
50mm
MAXIMUMUNSUPPORTED
OVERHANG
WEEP HOLE
Lexan Thermoclear 10mm & 16mmSheet Overlap Join Detail
May 2011
DRAWN - MM
LEXAN THERMOCLEAR SHEET
LEXAN THERMOCLEAR SHEET
ALUMINIUM END CAPWITH RUBBER GASKET
25mm X 5mmLAP SEAL TAPE
STEPPED STRUCTUREBY OTHERS
200mm
MINIMUM OVERLAP
WEEP HOLE
Lexan Thermoclear 10mm & 16mmWall Detail
May 2011
DRAWN - MM
WALL
LEXAN THERMOCLEAR SHEET
ALUMINIUM END CAPWITH RUBBER GASKET
METAL FLASHINGBY OTHERS
Lexan Thermoclear 10mm & 16mmCorner Flashing Detail
May 2011
DRAWN - MM
LEXAN THERMOCLEAR SHEET ALUMINIUM H-BARWITH RUBBER GASKET
METAL FLASHINGBY OTHERS
Lexan Thermoclear 10mmH-Bar Finishing Rubber Detail
May 2011
DRAWN - MM
LEXAN THERMOCLEAR SHEET 10MMALUMINIUM H-BAR
H-BAR FINISHINGRUBBER
SUPPORT STRUCTUREBY OTHERS
H-BAR RUBBER GASKET
Lexan Thermoclear 10mm & 16mmCorner Detail
May 2011
DRAWN - MM
LEXAN THERMOCLEAR SHEET
LEXAN THERMOCLEAR SHEETLEXAN THERMOCLEARSHEET
LEXAN THERMOCLEAR SHEET
EXTERNAL CORNER INTERNAL CORNER
ALUMINIUM H-BARWITH RUBBER GASKETS AND
H-BAR FINISHING RUBBER
SUPPORT STRUCTUREBY OTHERS
SUPPORT STRUCTUREBY OTHERS
METAL FLASHINGBY OTHERS
METAL FLASHINGBY OTHERS
Lexan Thermoclear 10mm & 16mmFlashing Detail Roof - Purlin Support
May 2011
DRAWN - MM
LEXAN THERMOCLEAR SHEET
EXTERIOR
INTERIORSUPPORT STRUCTUREBY OTHERS
METAL FLASHINGBY OTHERS
ALUMINIUM H-BARWITH RUBBER GASKETS
ALUMINIUM H-BARWITH RUBBER GASKETS
Lexan Thermoclear 10mm & 16mmFlashing Detail Roof - Full Rafter Support
May 2011
DRAWN - MM
LEXAN THERMOCLEAR SHEET
EXTERIOR
INTERIOR
SUPPORT STRUCTUREBY OTHERS
SUPPORT STRUCTUREBY OTHERS
METAL FLASHINGBY OTHERS
ALUMINIUM H-BARWITH RUBBER GASKETS
OR FLEXIBAR
ALUMINIUM H-BARWITH RUBBER GASKETS
OR FLEXIBAR
Lexan Thermoclear 10mm & 16mmBarge Detail Options
May 2011
DRAWN - MM
LEXAN THERMOCLEAR SHEET
LEXAN THERMOCLEAR SHEET
LEXAN THERMOCLEAR SHEET
END CAP 10MM & 16MM
ALUMINIUM H-BAR RUBBER GASKET
H-BAR FINISHING RUBBER 10MM
ALUMINIUM H-BAR RUBBER GASKET
CUSTOM FLASHINGBY OTHERS
ALUMINIUM H-BAR RUBBER GASKET
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