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Mechatronics
Mechatronics Systems
by
Prof. I. Charles Ume
Lecture #4
ME 4447: Microprocessor Control of Mfg Systems,ME 6405: Introduction to Mechatronics
and
ME 8843: Advanced Mechatronics
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Mechatronics
The synergistic combination of mechanical, electrical,
and computer engineering
Emphasis on integrated design for products
Optimal combination of appropriate technologies
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Micro to Macro
Applications
Mechatronics Systems
MEMS
ConsumerElectronics
Tools
ComputersCars
Stealth Bomber
High Speed Trains
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Desktop sized Factory
Build small parts with a small
factory
Greatly reduces space, energy,and materials
Mechatronics Systems-Manufacturing Applications-
Micro FactoryMicro Factory Drilling Unit
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CNC Bending
Fully automated bending: load
sheet metal and the finished bent
parts come out
Can bend complex shapes
Mechatronics Systems-Manufacturing Applications-
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CNC Machining
AdvantagesDeliver the highest accuracies
Can create very complex shapes
Mechatronics Systems-Manufacturing Applications-
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Typical ApplicationsBrake-By-Wire system
Steer-By-Wire
Integrated vehicle dynamicsCamless engines
Integrated starter alternator
Automobiles
OEM DrivenReliability
Reduced weight
Fuel economy
Manufacturing flexibility
Design freedom
Advanced safety features
Cost
Mechatronics Systems-Transportation Applications-
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Smart
Doorlock
Switchboard with
CAN Bus Gateway
Smart Window Lift-unit
CAM Bus
Smart Mirror motor-
unit pin-header
- Door System/Module-
Mechatronics Systems
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-Seat System/Module-
Seat Harness Architecture showing various
smart connector interconnections solutions
Mechatronics Systems
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Train Position and Velocity
constantly monitored from
main command center.
Error margin in scheduling no
more than 30 seconds
Fastest trains use magnetic
levitation
High Speed Trains
Mechatronics Systems-Transportation Applications-
JR-Maglev
Top Speed: 574 km/h (357 mph)Country: Japan
Transrapid
Top Speed: 550 km/h (340 mph)Country: German
Magnetic Levitation
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-Transportation Applications-
AdvantagesSimple and intuitive
personaltransportation device
Systems UsesTilt and pressure sensors
Microcontroller
Motors
Onboard power source
Segway
Mechatronics Systems
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-Smart Robotics Application-
System CanCarry 340 lb
Run 4 mph
Climb, run, and walk
Move over rough terrain
BigDog
AdvantagesRobot with rough-terrain mobility that could
carry equipment to remote location.
Mechatronics Systems
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-Smart Robotics Aplications-
Robots can vacuum floors and
clean gutters so you don't have to.
Cleans Gutter
Vacuum Floors
Mechatronics Systems
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-Space Exploration Application-
System CanCollect specimens
Has automated onboardlab for testing specimens
AdvantagesRobot that can travel to other
planets and take measurements
automatically.
Mechatronics Systems
Phoenix Mars Lander's
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-Medical Applications-
Prosthetics
Arms, Legs, and other body parts
can be replaced with
electromechanical ones.
Mechatronics Systems
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-Medical Applications-
Used by patients with slow or
erratic heart rates. The pacemaker
will set a normal heart rate when it
sees an irregular heart rhythm.
Monitors the heart. If heart
fibrillates or stops completely it will
shock the heart at high voltage to
restore a normal heart rhythm.
Mechatronics Systems
Pace Maker
Implantable Defibrillation
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-Defense Applications-
Advanced technology is making
our soldiers safer.
Some planes can now be flown
remotely.
Unmanned Aerial Vehicle
Stealth Bomber
Mechatronics Systems
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-Sanitation Applications-
System UsesProximity sensors
Control circuitry
Electromechanical valves
Independent power source
AdvantagesReduces spread of germs by making
device hands free
Reduces wasted waterby automaticall
turning off when not in use
Mechatronics Systems
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-Sanitation Applications-
AdvantagesReduces spread of germs by making
device hands free
Reduces wasted materials by
controlling how much is dispensed
Systems UsesMotion sensorsControl circuitry
Electromechanical
actuators
Independent power source
Soap Dispenser
Paper Towel Dispenser
Mechatronics Systems
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-Sports Applications-
AdvantagesAutomatically changes
cushioning in shoe for
different running styles and
conditions for improved
comfort
Running Shoes
Mechatronics Systems
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Washing MachineSolution Power SupplyRectifiers/Regulator
Pressure Sensor
MPX5006/MPX2010
Mechatronics Systems-Smart Home Applications-
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Smoke Detector System
Mechatronics Systems-Smart Home Applications-
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