KORESTEEL MANUAL
CONTETS:
1- Part one: A- About Koresteel.
B- Koresteel Quality Policy.
C- Koresteel Organization Chart.
D- Koresteel Objectives.
2- Part two: A- Quality& Experience Certificates.
3- Part Three: A- Products Chart and Samples.
B- Mud Logging Unit.
C- MWD Unit.
1- Part One:-
A- About koresteel:-
- KORESTEEL is a steel structure Company established in 1987 and was known as
"GEMCO" then the name changed to "KORESTEEL" in 2003 concerning most of the
steel structure branches of construction market.
- Steel structure and supply services represented by KORESTEEL.
- KORESTEEL is a multi-disciplined organization which is proud to hold the experience
of 22 years of hard, smart work concerning steel construction fields, and the experience
of highly good educated partners who are behind the success of the firm, ready to take
those challenges; sensitive to the growing needs of Egypt's expanding domestic market;
in the field of steel construction engineering.
was first steel structure Steel forKore
established in 1987 under the name of
Gemco for Metal Works. In 2003 the name
had changed to the present one and the
structure of the company had been modified
by changing partners to increase the capital,
equipments and tools to satisfy the new
requirements of the market which will be
available only for the powerful organizations.
Steel for Metal Works and TurningKore
was established in 2003 within a COMPANY
of mechanical engineering, and it provides
innovative, creativity, simple, designs
meeting the needs of the customers in Egypt
market.
Koresteel lately is specialized in petroleum fields where we build Mud logging
unit, Measurements units (MWD), Control rooms, ROV units and Baskets,
Residential caravans (Living, Kitchens, Bathrooms, Refrigerators), Water
tanks, Tools Baskets and Racks, Store cabinets. We have been in this field
for a long time ago working with several brand names such as ( BAKER
HUGHES"INTEQ, OIL TOOLS, CHRISTENSEN", HALLIBURTON,
INTERNATIONAL LOGGING "EX-DATALOG", WEATHERFORD, BORETS
WEATHERFORD, SCHLUMBERGER, SHENGLI BOHAI DRILLING
COMPANY, TARGET OIL FIELD SERVICES, COMPASS EGYPT, SAHARA
PETROULEM SERVICE"SAPESCO").
Also steel constructions such as Hangers, Doors, Windows, Decorating
steel is also a branch of our interests where we build Villas (balcony-
gates-handrails) and domestic furniture. Manufacturing of formwork
and all sorts of metallic scaffolding.
B- Koresteel Quality Policy:-
- KORESTEEL policy is to provide the CUSTOMERS with products and Services
of high quality and value to satisfy their requirements and get customer
satisfaction to guarantee their loyalty to the company services.
KORESTEEL objective is to attain a position of leadership in the Design and
production of caravan and filed units Market by through:
Sustaining a strong spirit of teamwork through mutual commitment, dedication
and loyalty within the employee family.
Achieving a consistent long-term financial growth to support a continual quality
improvement for the sake of CUSTOMER benefit.
In order to achieve this policy, the management of the company is committed to:
Implement and maintain a quality management system,
Provide necessary people and resources,
Maintain appropriate organization.
meet regulatory requirements
All the KORESTEEL employees are responsible for implementing and
maintaining this policy.
C- Koresteel organization Chart:-
Chairman
General Manager
Executive Manager
Technical Dept. Production Dept. Quality Dept.
Financial Manager
Purchasing Dept. Warehousing Dept.
Financial Dept.
Finance Assist.
Finance Assist.
Warehousing Manager
Warehousing Assist..
s
Warehousing Assist.
Purchaser
Technical Eng. Project Manager
Site Tech. Site Tech.
Quality Eng.
Quality
Assist.
Sales& Marketing
Manager
Sales& Marketing
Assist.
D- Koresteel Objectives:-
SN Objective Date
A Short Term Objectives (2009/2010) :
1 To Implement certified ISO 9001:2008 quality Management System.
2 Train minimum 20 % of employees.
3 Increase revenue by 15% by the end of 2010.
4 certificate of products. DNVEstablishing& Implementing for the
B Long term objectives (2010/2013):
1
Making enlargements within the range of the next three years includes:
- Constructional,
- Managerial,
-Productive.
2
Opening new activity of exporting our products to different international
Markets.
3 Increase our market locally by dealing with new customers.
Part Two
-Experience Certificates: Quality& -B
-Experience Certificates:
-Experience Certificates:
-Experience Certificates:
-Experience Certificates:
-Experience Certificates:
To Whom It May Concern
This is to certify that KORESTEEL for metal works and turning (EX- GEMCO) have been
working for Target Oilfield Services for more than 4 years up till now.
During this period they are handling most if not all our construction projects and metal
works.
These projects included the construction of Wire line units, Tools Box for onshore and
offshore operations skid mounted for loading and off loading.
During this period that we have worked with KORESTEEL we have found their work and
products to be a good quality that met our international specifications for both safety &
quality.
Furthermore, I wouldn't hesitate to recommend KORSTEEL for any other firm because of
their quality work and punctuality.
Amr Youssef
General Manager,
Target Oilfield Services - Free zone
Part Three:
A- Products Chart:-
Cabinets
Mud Logging
MWD
Caravan
Mess Room
Kitchen
Accommodation
Meeting Room
Bathroom
Coring Container
ROV Container
Wireline
Tools Racks& Baskets
Drums
Power Pack Unit
Motors Chassis
Hangers
Decoration Steel
Products & Services
-Products Samples:-
1- Mud Logging
2- ROV container
3- MWD unit
4- Tool Basket
5- Wire Line
6- caravans
7- Coring Container
8- drums
9- Hangers
10- Motor Chassis
11- Power Pack unit
11- Guillotine
12- Mud tanks racks
13- Ferforge works
Example:--
A- Mud Logging Unit Manual.
- Contents:
A-Unit Specification:-
- Construction of 1 no Steel Mud Logging Unit is based on specifications
Of cabin and general layout requirement of the interior furniture as stated below:
1) Steel Mud Logging Unit
A-Size: 7300mm (L) x 2650mm (W) x 2780mm (H) Grade of Steel A37, SS400 to be
used for fabrication.
B- 260mm (U) beams for main frame base.
C- 100mm (U) beams for frame with 100x100mm square tubes.
D- 3mm corrugated steel plates for the external cladding.
E- 6mm flat plates for the roof with 50x50mm square tubes containing rock wool
in between.
UBN 100*100
UBN 260 mm
Corr. sheets
F- Internally for roof 80x80mm and 50x50mm square tubes containing rock wool
in between.
G- Double layer plates for the flooring, 4mm thick for the bottom layer and
6mm thick plate for the top layer and finished with 2mm PVC floor sheet
SHS 80*80
SHS 50*50
Rock Wool
H- Top four corners 30mm thick lifting pad eyes
2) To open 02 no. 2 tier air-conditioner explosion proof (recess type), all
Mounting bracket and steel grilling and blower units complete with louvers
Mounted above equipment rack.
Air Condition Exhaust Fans
30mm Thick. Pad eye
3) To open 03 nos. MCT RGS 4 and 6 frames.
4) To supply and install 01 nos. (01 no x 19”, 01 no. x 25”) 42 U equipment rack.
5) To open 01 oven outlet vent.
6) To open 01 main door, supply and install main door, door come with
Heavy-duty push rod lockset, stainless steel handle and kick plate at bottom of
Door acc. To BS EN 12079-1: 2006 (E), (5.4.2 and Annex A).
Equipment Rack
7) To open 01 no. escape hatch, supply and install rated escape hatch acc. To BS EN
12079-1: 2006 (E), (5.4.2 and Annex A).
8) To open 01 no. window, supply and install rated window with protective
Steel grilling.
9) To construct a steel air-lock compartment with air-lock door with viewing glass.
A60 Window
10) To supply and install 06 nos. of folding steps on the exterior of the unit.
11) Unit to be insulated with 2" thick 50kg/cm3 density rock wool for the internal
Cladding and insulation for ceiling & finished with 0.9mm thick E.G. sheet.
12) Furniture: As per your requirement, supply and install an L-shaped stainless
Steel top with single bowl sink, complete with plumbing system. Aluminum
Louver for utility door and printer cabinet. All furniture is to be laminated
With Formica and finished with aluminum trimmings.
MDF 30mm
Epoxy Benches
Upper Cupboards
Drawers Unit
Backroom Space
13) To supply and lay studded rubber floor mat on Vinyl Floor.
14) Electrical: Adequate supply of fluorescent lights, switches, and sockets.
To supply labor for installing shutdown control panel, final termination on the
control Panel.
Light fittings: - 05 nos. of 2 x 36w 60Hz light fitting with diffuser
- 04 no. of 2 x 18w with diffuser;
- 1 no. oval shape ex-proof bulkhead light fitting for the airlock;
- 8 nos. 2 gang 110V 15A power sockets
- 24 nos. 2 gang 220V 13A power sockets
- 1 no. 8" exhaust fan at equipment rack.
Printers, LCD,
Equipments space
Vinyl Floor Layer
15) Supply and installation of transformer:-
Capacity: 20KVA 2 phase
Primary: 220V, 380V, 440V, and 480V
220V. 110V.
Sockets
Network Sockets
Display Sockets
Fire Extingushier
Office Fridge
Secondary: 110V, 220V
16) A wireless network servers and sets to be fitted for proper connecting in
between the unit and other points of connect available with complete insulating
between Electrical wiring and data wiring for safe data record and transfer.
17) A full set of explosion proof accessories such as (EX phone sets, EX shutdown
Panel, EX emergency lights, EX pressure gauges and switches ...etc.).
Transformer
20KVA
Distribution Board
Ex. Emergency light
Ex. Shutdown Panel
Fire Alarm
Pressure Gauge
Pressure Switch
Ex. Shutdown Panel
18) Unit to be sandblasted.
- One coat of zinc rich epoxy primer within 4 hrs prior to blasting;
- One coat of high build epoxy polyamide and finished with one coat
Of finishing glossy white polyurethane;
- 2 coats of coal tar epoxy for the underneath and skid structure.
Sandblasted Unit
Primer Coated Unit
Second Coat Primer
B- MWD Unit Details.
Upper Cupboard
Electrical wiring
Truncken
Smoke Detector
Emergency Stop Switch
Light Switch Equipment Rack
Network Socket 220V. Socket
Fire fighting Panel
Distribution Panel
IP55
Current& Voltage
Gauge
C- Caravans.
Exhaust Fan
Thermal Insulation
Counter Wood Sheets
20mm
Office Space
Office Space Files Unit
Clinic Space
Single Bed
Commode
Toilet Base
Drainage Port
Poly drain pipes
Epoxy Coated Steel Floor
Ceramic Face Sink
Ceramic Shower Sink
Four Prs. Bed Room
Mess Hall
Meeting Room
D- Lab Cabinets: 12m*2.45m*2.45m
Sliding Door
Drawers Unit
Epoxy Coated Benches
Lower Cupboard Unit
Fume Hood
Plug 32 A
Central A.C Duct
Electrical Wiring
Truncken Fume Hood
Network Switch
Aluminum Window
Upper Cupboard
Vinyl Floor
Plug 16 A.
Stainless Steel Sinks
Copper Core Water
Mixer
Three Stages Refining Tank
Network Sockets
Air Supply Line
120 PSI
Water Supply Line
Water Drainage Line
Ball Valve 6000PSI
Nitrogen Seamless St.
Steel Tube 0.25" up to
6000 PSI
E- Wire line Unit.