Download - János-István Petrusán

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Page 1: János-István Petrusán
Page 2: János-István Petrusán

www.igv-gmbh.de

Philosophy

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History

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Economic figures

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Data in TEUR 2010 2011 2012 2013*

Income from operating capacity (Sales revenues) 6.95 7.12 6.60 7.53

Revenues from industrial R&D services 5.13 6.27 5.35 4.90

Funded public contracts 1.82 0.85 1.25 2.63

Employees (average) 100 108 107 116

* Actual available data

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Organisation chart

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Presenter’s short profile

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• 2013- started his PhD studies at Potsdam University, Faculty of Natural Sciences and Mathematics. in the field of

Food Chemistry

• 2002-2005 Teacher of theoretical and practical courses (chemistry, environmental chemistry, quality assurance

systems, product development) at „Károly Robert“ Faculty Gyöngyös, Hungary

• 2004 Quality assurance Management / Internal Audit consultant, Budapest University of applied science, Hungary

• 2003 Specialisation on analytical methods (ICP-OES, GF-AAS, HPLC-MS, GC-MS, IR, UV), Debrecen University of

chemical engineering, Hungary

• 1996 - 2001 Studies in chemistry and biology at Baia-Mare University, Academic degree: certificate in biochemistry

• Project management (8 years FP6&FP7, LIFE+, Eurostars, etc.):

• Fundraising of external funds due to projects and cooperation

• Development of national and international networks and cooperation and public relations

• Enhanced operation experiences in the arrangement and implementation of congresses and symposiums.

• Since 01. November 2011, Coordinator of FP7 EU Project FOODSCAN, www.foodscan.net

• Since 01. August 2012, Quality Manager of FP7 EU Project NOSHAN, www.noshan.eu

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Preamble

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There are increasing constraints and drivers (resource scarcity, bad technology, population growth, etc.) imposed by our own resource system, which drives industry to increase its overall efficiency by improving existing processes or finding new uses for:

o Residues

o By-products

o Wastes

Potential valorisation pathways

• Reduction of waste

• Recycling (Up- and downcycling)

• Reuse within the same cycle Our waste hierarchy

The food recovery hierarchy (from Johnstona & Green 2004)

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Waste definition

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• OECD: Waste refers here to materials that are not prime products (i.e. products produced for the

market) for which the generator has no further use for their own purpose of production, transformation

or consumption, and which he discards, or intends or is required to discard. Wastes may be generated

during the extraction of raw materials, during the processing of raw materials to intermediate

and final products, during the consumption of final products, and during any other human

activity.

• EU Commission in the Waste Framework Directive 75/442/EEC on waste as amended by Council

Directive 91/156/EEC, Art.1(a): ‘Waste’ shall mean any substance or object in the categories set

out in Annex I which the holder discards or intends or is required to discard. The Commission

has drawn up a list of wastes belonging to the categories listed in Annex I.

Are excluded

- Residuals directly recycled or reused at the place of

generation (i.e. establishment);

– Waste materials that are directly discharged into ambient

water or air.

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Directive 75/442/EEC

Annex I

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„Waste list“ (A)

Annex I

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„Waste list“ (B)

Annex I

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Food processing creates waste. Of approximately

3 billion tonnes of waste generated each year in Europe

it has been estimated that the member states produce

in the region of 222 million tonnes of food waste

and by-products across the key sectors (AWARENET)

Food processing residues/wastes

Key drivers for re-valorisation

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Population growth

- The global food and drink industry is one of the

largest industry sectors and is essential to all

economies.

- the last 50 years has witnessed an immense

increase in the demand for food due to the rapid

growth in world population

Estimated previous&projected growth of the global human population

European food waste across the different sectors

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• The majority of food processing systems were developed at least 20–30 (or more) years ago when waste

disposal – particularly in the vegetable, cereal and fruit processing industries – was not the issue it is today.

• The value added by processing a portion of a raw food material to create a high-priced product outweighed the

costs of disposal and, for many processes, there was little incentive to find alternative means to deal with the

waste streams.

• The development of technologies and approaches for exploiting waste streams was not such a priority; waste

production remained integral to the development of food processing systems.

But where comes this “waste” from?

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Indication of the quantity of non-utilized raw material (light grey, minimum amount; dark grey, maximum amount)

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• Due to the specificity of a given raw material and its processing in relation to a particular product, surplus and waste

food processing co-products are not readily utilized by the parent processors.

• Exploitation of the waste would necessitate a degree of diversification which would probably include the

formulation of new products for current or new markets.

Specific issues

Is there any globally accepted solution?

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Processors‘ point of view - A high degree of risk which is not

attractive since the industry is in a mature

state, and the products are mostly

commodities.

- They generally prefer their waste

streams to be removed from their

premises by third parties.

- Rapid deterioration of biological

materials due to autolytic, chemical and

microbial spoilage, resulting in a loss of

food-grade potential

Ansoff’s matrix (after Ansoff, 1957)

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Is it easy? Regulation is smoothly facilitating?

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Is it easy? Regulation is smoothly facilitating?

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Is it easy? Regulation is smoothly facilitating?

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How processors should work…

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Overview of the relationships between waste, secondary raw materials and products, with EC legislation

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How academia should interact with industry for finding solutions…

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Food processing waste in relation to the waste hierarchy

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How processors should imagine the future…I have a dream…

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An ideal roadmap for whole-co-product exploitation

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Main features

Case Study: NOSHAN Project (www.noshan.eu)

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NOSHAN investigates the process and technologies needed to use food derived waste (fruit, vegetable/crops/dairy) for feed production at :

low cost low energy consumption maximal valorisation of starting wastes materials.

Nutritional value, functionality and safety will be monitored and investigated

Strategy: A. Replacement of bulk feed ingredients: to cope with the huge amounts of

wastes derived from food

B. Valorisation of waste components into feed additives : to cope for animal needs and improve feed price

Projekt-Nr.: 312140 - EU – 7th Framework Programme

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Project overview

Case Study: NOSHAN Project (www.noshan.eu)

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WP

1 a

nd

WP

10

. Pro

ject

man

agem

ent

and

co

ord

inat

ion

WP2. Food waste characterization and final selection

WP3. Waste conditioning and stabilization: bulk feed

production

WP4. Waste conversion into feed ingredients

WP5. Feed production (influence of feed matrix) IGV

WP6. Process scaling up and feed production for demonstration studies IGV

WP7. Diet design and animal trials

WP

8. L

CA

an

d le

gisl

ativ

e fr

ame

wo

rk

WP

9. D

isse

min

atio

n a

nd

exp

loit

atio

n a

ctiv

itie

s

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Activities flow

Case Study: NOSHAN Project (www.noshan.eu)

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Closed loop in NOSHAN

Case Study: NOSHAN Project (www.noshan.eu)

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Chilling sensitiveness

Case Study: NOSHAN Project (www.noshan.eu)

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Case Study: NOSHAN Project (www.noshan.eu)

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Shelf-life prolongation with chilling

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Future trends: biolubricant production from residual oil

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Future trends: glycerol production from residual oil

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Future trends: production of biopolymers

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Future trends: Enzymatic hydrolysation and use of hydrolysates thereof

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Emerging trends: Microorganism pathway

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Emerging trends: Anaerobic treatment of wastes

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Emerging trends: Dewatering

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Spiral Plate Technology

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Emerging trends: Wastewater treatment--> Photobioreactor technology (PBRs)

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Emerging trends: PEF (pulsed electrical field)

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Emerging trends: Natural colour recovery

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Emerging trends: Planetary roller extrusion

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Future is: Thinking „biorefinery-way“ (www.suprabio.eu)

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Or better: thinking „multi-biorefinery-way“ (www.euapropos.eu)

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Questions?

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Thank you for your attention

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IGV GmbH Arthur-Scheunert-Allee 40-41 14558 Nuthetal János-István Petrusán Head Research Coordination [email protected] www.igv-gmbh.com Phone +49 33200 89-114 Fax +49 33200 89-220 Managing directors Dr. Peter Kretschmer Dr.-Ing. Katrin Schreiber

We look forward to working with you: For a healthy future