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PROCESSING INDUSTRY.
Process industries include a broad spectrum ofindustries involving extraction of raw materials,their transport and their transformation
(conversion) into other products by means ofphysical, mechanical and/or chemical processesusing different technologies.
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PROCESSING INDUSTRY
INDUSTRIES:-
Apparels Industry:-Hitesh Singhvee (165)--------MISCHIEF CLOTHING INC
Electronic Industry:-Hridaya Bothra (179)-------- EAST INDIA TECHNOLOGIES PVT.LTD.
Food Industry:-Vishal Damani (168)--------- ASHVIN EXPORTSR
aghav Aggarwal (105)-------J.R. AGROTECH
Chintan Kothari (137)------- GIRIRAJ INTERNATIONAL
Textile Industry:-Dipen Kapadia (131)--------- POONAM FILAMENT.
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ELECTRONICINDUSTRY
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EAST INDIA TECHNOLOGIES PVT. LTD.
Background of the company:y Feb88: Established EIPPLy May90: Doubled capacityy Jan92 : Entered in EPS Sheet Biz
y Apr95 : Achieved 10 Cr. T/Oy Aug96: Added SAMSUNG& LG as MNC Customersy May01: Launched 100 PPM Movement.y Jul 02: Started Six Sigma Q Process.y Dec02: Acheived 25 MUSD T/Oy Jul02 : Started EPack 100% Dedicated Unit for LGy Jan03 : Started Dehradun EMSOperationsy Dec05: Best 100PPM Vendor Awardy Apr06 : Best EMS Vendor Awardy Feb07: Bangalore Unit Started Commercial Prod.y Jan08 : Name Changed to East India Technologies
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EAST INDIA TECHNOLOGIES PVT. LTD.
Currently the plants are in:
y Greater Noida
y Noida
y Dehradun
y Banglorey Chennai
Company believes in:
y Cost effectiveness
y Innovationy Customization
y AccurateOutput
y Eco Friendly
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EAST INDIA TECHNOLOGIES PVT. LTD.
Company is into:
y Electronic DivisionEI
TPL
offers complete integrated solution to meet the highest standards inBatch Production,PCB Assembly,Final/Box Assembly,Testing ,Burn -in andPackout meets the needs of the electronic industry
y Packaging Division
EITPL is the largest manufacturer ofEPS in the country.The design capacity of
around 12000 metric tones ,provide complete packaging solution which theindustry demands for it is IS0 9000:2000 & 14000 certified company
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ELECTRONIC DIVISION
NORTH INDIA
GREATERNOIDA
y PCBA
y SMT
y AIy MI
DEHRADUN
y AIRCONDITIONERS
y COLORTELEVISIONy DVD PLAYERS
y MICROWAVES
SOUTH INDIA
BANGALORE
y PCBA
y SMT
y MIy FINAL ASSEMBLY
CHENNAI
y PCBA
y SMTy MI
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PROCESS OF CTV
The product has essential components, mainly:
y Cabinet
y Color Picture Tube
y Chassis (PCB assembly)
y Loud speakers etc.
Chassis (PCB assembly) is manufacturedIn-house and other components are bought out.
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PROTOTYPE
RAPID PROTOTYPINGSERVICE
y EITPL is able to provide rapid prototype PCB's ona quick turnaround.
y FromGerber data and parts list, prototypes can beassembled and supplied within 3 to 5 days.
y Materials staff will organize the supply of partseither from stock or from a range of component
suppliers.
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PCB ASSEMBLY
y PCB : Printed Circuit Board
y PCB ASSEMBLY: PopulationOfPCBy TECHNOLOGIES : AI, MI, SMT
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AUTO INSERTION
y Old Technology ( now basically only on television)
y ThroughHole
y Uses Leads
y Types: Radial (vertical), Axial (horizontal)y Disadvantages: Volume Capture
Limited Functions
High Cost
ROHS
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SURFACE MOUNT TECHNOLOGY
y New Technology
y Not ThroughHole
y Types: Active- Large (IC, QFC, SOP, PGA etc) &Passive- Small (Resistor, Capacitor etc)
yAdvantages: Less Space
Functions Much More
Less ExpensiveNo Pollution
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MANNUAL INSERTION
y Machines cannot place them
y Workers sit on the assembly line and place them
y Requirements: Time
Skilled Labor
Efficiency
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SHOULDER
y Shouldering is done through Wave ShoulderingMachine
y
Chemicals: Flux & Shouldery It is meant for protection
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AT END
y The completed and tested chassis is sent to the FinalAssembly Department for incorporation in the finalassembly.
y Here, on automatic conveyor, Color Picture tube is fittedinto Cabinet along with other components, stage wise, andthe assembly is adjusted.
y The Back cover is now fitted and the TVset is now testedand inspected on the conveyor, stage wise, and on finalapproval/testing is aesthetically completed and packed.
y The production is sampled and on approval by Quality
Department is ready for dispatch.
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TEX
TILE
INDUSTRY
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MYFAM ILY IS INTO YARN PROCESS ING FROM LAST 2O YRS.
COMPANYNAME IS POONAM F ILAMENT
IT IS A PRIVATE L IM ITED COMPANY
10 EMPLOYEES AND 80 CONTR ACT LABORS
WE PROD UCE 2 TYPES OF YARN
30 denier
50 denier
OVERVIEW OF A COMPANY
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PROCESS
Rawmaterial(P.O.Y)
Drawing&
Twistingof yarn
FinalDenier
(P.F.Y)Packaging
Suppliedto
customers
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y Storing the RawMaterial :-
All the raw material needed by the variousdepartments is purchased together and
maintained in the storage areay Twisting of the yarn : -
The POYis wound on the bobbins is then tittled
on the twisting machine.O
n which the yarn istwisted. In this process, first the yarn is passedtrough spindles it is a process of 12 to 14 hours.
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y FINAL DENIER (P.F.Y) :-
After process completes twisted
yarn comes out in spindles.Those are packed and stored in
ware house.
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APP
AREL
SINDUSTRY
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THE FIRMu
y MischiefClothing INCwas incorporated in the year 1998as a distribution house for fashion apparels at Bangalore.
y Into manufacturing of Jeanswear, formal wear and casual
shirtsy Denims are the core of the companys business.
y Brands owned include Sphere, Fibre and Youthopia
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SOURCING
y Raw Denim-Rolls of 100-120 metres
y
Thread grades of 20s,30s,etc in various colorsyAccessories Zippers,Rivets,Pocketing,etc
y Printing of tags, labels, polythene bags,etc
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LOGISTICS
y Raw Denim and other accessories transported fromthe transporters warehouse to the unit
y Stitched denim transferred to the washing unit
y Washed denims transported back to the factory
y Finished goods transferred back to the warehouse
y Dispatch to distributors
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PROCESS
y Pattern Making
y Marking done on the fabric for cutting
y Up to 100 layers of denim are stacked andweights are put on top of it to hold the denim
fabric in place, while it is being cut.y All of these pieces of cut denim are then put
into bundles by size.
y The various parts are then stitched together.
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y The washed denims are then sentback to the factory where thedenim garment is inspected forfaults and loose threads are cut.
y Next the button(s) and rivets areplaced using a special type of press.
y Final quality inspection; paper tagsand labels are placed or attached.
y
The finished goods are then storedin the warehouse and dispatchedaccording to the orders received.
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y Samples sent as & when they are developed
y Orders are received through phone & emails
y Price stickers are printed and attached as & when the
goods are dispatchedy Billing
y Packing in carton boxes
y Dispatch
ORDER PROCESSING
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PROBLEMS ENCOUNTERED
y Production Planning & Scheduling
y InventoryPlanning
y Tracking ofInventory
y Movement of goodsy Warehousing
y No internal record for control
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FOO
DPRO
CE
SSING
INDUSTRY.
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ASHVIN EXPORTS
y We are manufacturers & exporters of:
y WHOLE SPICES
y GROUND SPICES
y BLENDED SPICES
y PROCESSED FOOD STUFFS
y DEHYDRATED PRODUCTS
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MARKETS WHERE OUR COMPANY EXPORTS
y Western Europe
y East Africa
y Far East
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MANUFACTURING PROCESS OF WHOLE CHILLI TO
CHILLI POWDER
y Whole chillies are brought from producing centers packed
in gunny bags
y They are dried in sun so that all moisture evaporates
y The dried chillies are put in a cleaning and stem removingmachine which cleans the chillies and removes the stems
in one process
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y These chillies are
transferred to a crushing
machine which grinds into
powder
y Later this powder is put
into mechanical sieving
machines and sieved as per
buyers requirement
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y Further the sieved powder is treated in a heat and
sterilization machine at a certain temperature taking into
consideration that it does not loose its aroma, colour, and
pungentness. The above process is done so that noaflatoxin is further developed
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y Finally this powder is transferred to packing machine
which runs on conveyer belts with magnets on sides
which helps to remove any foreign objects. The same is
simultaneously transferred for bulk packing of 25 kgs orconsumer packs as per buyers requirements
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WASTAGE
y During the cleaning process there is a wastage of
approximately 1% - 2%
y If the buyer wants 100% pure quality of chilli powder
then the stems are removed before grinding / crushingthus increasing the waste to 5% - 6%, this process effects
the price factor
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J.R.AGROTECH PVT. LTD.
Company Profile:
Name: J.R.Agrotech Pvt Ltd Company.
Director of the company Mr. Raman Aggarwal.
A Private Limited company with a share capital of 4.5 crs.
Engaged in manufacturing of Rice since 1998.
Plant situated in Gurudaspur, Punjab.
Production capacity 600 mt/day.
Raw material used Paddy.
Growth of the company 30% annually.
More than 250 labors employed.
Major suppliers to brands like Mother cook, Lal kila, Kohinoor etc.
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SYSTEM OF PADDY PURCHASE
Paddy is grown in the fields.
After harvesting, it comes in Mandies.
It is heaped in the Mandies at various platformsof Arties.
It is cleaned in the Mandi and is sold throughopen auctions.
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PARBOILED RICE PROCESS:
PaddyIntake CleanerClean paddy
stored in paddybins.
Steam pressuregiven to paddy in
small tanks.
Paddy soaked inwater with Temp40-50 degree for
10-12 hrs.
Steam Pressureapplied again.
Paddy dried at100 degree for
10-12 hrs.
To RICEmillingplant.
De-Husking &Seperation.
Polishing & colorsorting
Rice grading Packaging.
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Problems in Management
Improper inventory management, raw material storage and
retrieval system.
Administration hierarchy is centralized
Traditional way of working
Absences of technical personnel
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FOOD PROCESSINGINDUSTRY.
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EXPORTS OF SPICES, PULSES & FOOD
PRODUCTS.
MARKETS:-
U.S.A.
:- LOS AN
GELES; SAN
FRAN
CISCO &N
EW YORK. AFRICA.
: - N IGERIA; ZAMBIA.
AUSTRALIA & U.A.E.
Giriraj International
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GIRIRAJ INTERNATIONAL
RANGE OF PRODUCTS:-
SPICES (BOTHWHOLE &GROUNDED.
PULSES
READYTOEAT PRODUCTS(BOTHCANNED & POUCHES)
LENTILS
FROZENFOODS FLOURS
PICKLES, PASTES, PULPS.&
SNACKS.
BAKERY/CONFECTIONARIESAND
F.M.C.G. PRODUCTS.
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GIRIRAJ INTERNATIONAL
Processing :-
Spices , Pulses , Lentils & Flours.
FUMIGATIONCLEANING,GRADING &
DE-STONING
CONSUMERPACKAGING
ETO&RADIATION
MASTER
PACKAGING
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GIRIRAJ INTERNATIONAL
FUMIGATION:-
Fumigation to kill
infected Insects /Bacteria present.
Increases the shelf lifeof the products afterpackaging.
Aluminum Phosphatetablets.
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GIRIRAJ INTERNATIONAL
CLEANING & DE-STONING:-
Used for Whole Spices &Grains like Cumin , Corriander ,
Fennel Seeds, Pulses & Lentils .Machine has 3 process:-Cleaning.Grading.De-Stoning.
CLEAN-O-GRADER
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GIRIRAJ INTERNATIONAL
Cleaning & De-Stoning:-
Vibro Machine.
Used for Grounded Spices &Flours.
Used For Sifting ofProducts inPowdered Form.
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GIRIRAJ INTERNATIONAL
Weighing & Packaging:-
SemiAutomatedWeighing& Filling
MachineforGroundSpices and
Flours.
SemiAutomatedWeighing &FillingMachine
forW
holeSpices,Pulses andLentils.
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GIRIRAJ INTERNATIONAL
Consumer Packaging:-Automatic SealingMachine. Pedal Sealing Machine.
ETOTREATMENT
&
RADIATION.
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GIRIRAJ INTERNATIONAL
Preparation Of Documents & FilingOfReturns WithDifferent Agencies.
ECGC.
Cess Returns. APEDAReturns.
Spice Board Returns.
Monthly Bank Stock Statement.
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GIRIRAJ INTERNATIONAL
Challenges:-
StockRequirements.
Inventory Management.
AccurateP
reparation of documents. Suppliers Database.
Timely dispatch of orders:-
y Internal Control
y External Control.....
Constant R&D.(Keeping the track)
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ThankYou
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