CATHODIC ISOLATOR
i s o l a t o r c a t h o d i c
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RUSTROLSYSTEMS
The key to safe and efficientunderground corrosion control.
The unique Cathodic Isolator® meetsstringent grounding requirementsfor safety — with no sacrifice inelectrical isolation effectiveness.
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Rustrol®
’s solid-state Cathodic Isolator®
offers the safest electrical isolationfor efficient cathodic protection.
The uniquely designed Cathodic Isolator®
developed by Rustrol® Systems,effectively confines the current neededfor cathodic protection, while providing asafe grounding path during all types ofelectrical disturbances.
PROVEN CATHODIC PROTECTION.
Cathodic protection, proven by decadesof service in a variety of applications,prevents corrosion of buried orsubmerged metallic structures.
Cathodic protection is most efficientlyand uniformly applied when the primarystructure is electrically isolated — i.e., allmetallic/electrical contacts with foreignmetallic structures are eliminated.
Electrical isolation provides three majorbenefits:
� Restriction of the required protectivecurrent to the surface of the primarystructure to produce a uniformpolarized level of protection
� Minimization of stray DC currentinterference
� Prevention of galvanic currentbetween metallic structures.
SAFE CATHODIC ISOLATION.
Cathodic isolation is a superior form ofelectrical isolation. Cathodic isolationmaintains stringent electrical groundingrequirements and confines the protectivecurrent at the surface of the primarystructure. The result is highly effective,uniform protection against corrosion.
The Rustrol® Cathodic Isolator® meetssafety standards for effective groundingwithin the National Electrical Code, andconforms to the need for safe operatingpractices accepted worldwide, i.e., notto exceed the 15 volt rms (caution)potential most often stipulated by design.
The Cathodic Isolator® provides all of theadvantages of electrical isolationnecessary for Cathodic Protection byblocking the protective current at theelectrical isolating device — such asacross a pipeline isolating flange. Assoon as the potential across the isolatingflange exceeds the pre-set voltagethreshold, the Rustrol® Cathodic Isolator®
responds instantly.
VERSATILE PROTECTION
The Cathodic Isolator® protectspersonnel and equipment during all typesof electrical disturbances by providing aneffective grounding path which instantlyconducts:
� AC fault currents
� Lightning
� AC induction
� Power switching surge currents.
The Cathodic Isolator® is indispensablefor safe electrical isolation — to assureunprecedented protection of yourpersonnel and equipment.
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PERFORMANCE CURVE
BY INDEPENDENT TEST LABTest No. HC 794
5
2.5
0
–2.5
–5
5
2.5
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–5
120
60
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60
120
120
60
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60
1201 2 3
CYCLES OF 60 Hz.
MODEL: CI–85–SL–6–A18
60 Hz., 3 CYCLE AC FAULT CURRENT TRANSFER: 55kA rms
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CHECK THIS UNMATCHEDCOMBINATION OF BENEFITS.
Solid-state construction
Non-electrolytic
Maintenance-free
Simplified installation
Versatile protection
Fail-safe operation
Test-proven performance
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RUSTROL®’S PROVEN QUALITYASSURES RELIABLE OPERATION.
Unique developments in electroniccircuitry are incorporated in the Rustrol®
solid-state Cathodic Isolator® to assureacute sensitivity; instant response; andfail-safe, maintenance-free operation in anon-electrolytic environment.
The Cathodic Isolator® and associatedhardware feature the most advanced andreliable components now available. Eachcritical component is precisely machinedand carefully assembled to meetRustrol®’s exceptionally stringent qualityassurance standards. The easy-to-mount standard NEMA 4 enclosuresimplifies installation.
Research and development models haveundergone thorough acceptance-testingby independent high-current test facilitiesand have been fully approved (test dataavailable upon request).
Rustrol®’s experienced technical staffprovides knowledgeable productsupport. Engineering services to designand commission a system for yourspecial applications are available fromour professional consultants uponrequest.
APPLICATIONS FORCOST-EFFECTIVE OPERATION.
Along with performing a key role in safeand effective corrosion control, theRustrol® Cathodic Isolator® also serves toreduce both the capital and maintenancecosts of cathodic protection systems.
Cost-effective applications include:� AC fault-current protection acrossisolating flanges and other devices� mitigation of induced AC on pipelines
and other structures � lightningprotection for equipment, includingcathodic-protection rectifier systems� de-coupling of the primary structure(e.g., fueling facility, pipe-type cablesystems, etc.) from contact with theelectrical utilities grounding network.
And these are just a few typicalapplications for the Rustrol® CathodicIsolator®. Other possibilities are limitedonly by one’s imagination.
MITIGATION OF INDUCED AC
TYPICAL TANK FARM
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CATHODIC ISOLATOR® SELECTION GUIDE
CI- 30- SL- 6- A12- specify(Typical ordering code)
Cathodic Isolator® (CI):
AC Fault Current Exposure: � 40 kA - 1 cycle @ 60 hz rms
(as specified by the customer) � 50 kA - 1 cycle @ 60 hz rms
� 5 kA - 1 cycle @ 60 hz rms � 60 kA - 1 cycle @ 60 hz rms
� 10 kA - 1 cycle @ 60 hz rms � 75 kA - 1 cycle @ 60 hz rms
� 20 kA - 1 cycle @ 60 hz rms � 85 kA - 1 cycle @ 60 hz rms
� 30 kA - 1 cycle @ 60 hz rms � 100 kA - 1 cycle @ 60 hz rms
(Refer to Drawing No. CI-00 for detailed specifications; applicable ratings @ 50 Hz rms are available).
Surge/Lightning Protection (SL):Standard assembly, peak surge current @ 8/20 µ sec.
Primary @ 100,000 Amperes
Secondary @ 70,000 Amperes
Voltage Threshold:Standard assembly @ 6 volts rms or as specified by the customer within
the suggested range of 2.5-20 volts rms.
Mitigation of Induced AC - Steady State @ 60 Hz rms:Selection range 0-100 Amperes, as specified by the customer.
12 amps 36 amps 75 amps
24 amps 48 amps 100 amps
Optional Accessories:(as specified by the customer)
� Potential meter
� Small arms proof enclosure
� Submersible enclosure
� Special finishes (specify)
� Test Port
� Quick disconnect wiring harness
� Any other features (specify)
Standard assembly is installed in a performance test rated, NEMA-4 aluminum enclosure, complete
with access cover and locking hasp.
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Interprovincial Corrosion Control Company Limited
Head Office:930 Sheldon Court, Burlington, Ontario, Canada, L7L 5K6
Regional Offices:Montréal, Québec & Calgary, AlbertaInternational Corrosion Control Inc.
P.O. Box 441, Lewiston, New York, USA, 14092Phone: (905) 634-7751 • Fax: (905) 333-4313
Website: www.Rustrol.com Email: [email protected] Isolator® and Rustrol® are registered trademarks for the above companies.
WHILE PUBLISHED STATEMENTS ARE BELIEVED TO BE ACCURATE, THEY ARE OFFERED AS SUGGESTIONS ONLY. ANY USE THEREOF IS AT THE USERʼS INDEPENDENT DISCRETION.NO WARRANTY OR REPRESENTATION IS INTENDED. RUSTROL® PRODUCTS AND EQUIPMENT ARE SOLD SUBJECT TO THE TERMS AND CONDITIONS APPEARING IN OUR PRINTED
ORDER ACKNOWLEDGEMENT.
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