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Is staying with your current vendor the right choice when replacing controllers for a sustainable competitive advantage?
Welcome
DISCLAIMER/ TERMS OF USE:
THE INFORMATION PROVIDED HEREIN IS PROVIDED AS A GENERAL REFERENCE REGARDING THE USE OF THE APPLICABLE PRODUCTS IN GENERIC APPLICATIONS. THIS INFORMATION IS PROVIDED WITHOUT WARRANTY. IT IS YOUR RESPONSIBILITY TO ENSURE THAT YOU ARE USING ALL MENTIONED PRODUCTS PROPERLY IN YOUR SPECIFIC APPLICATION. ALTHOUGH THIS PRESENTATION STRIVES TO MAINTAIN ACCURATE AND RELEVANT INFORMATION, THERE IS NO OFFICIAL GUARANTEE THAT THE INFORMATION PROVIDED HEREIN IS ACCURATE. IF YOU USE THE INFORMATION PROVIDED HEREIN IN YOUR SPECIFIC APPLICATION, PLEASE DOUBLE CHECK ITS APPLICABILITY AND BE ADVISED THAT YOU ARE USING THIS INFORMATION AT YOUR OWN RISK. THE PURCHASER OF THE PRODUCT MUST CONFIRM THE SUITABILITY OF THE PRODUCT FOR THE INTENDED USE, AND ASSUME ALL RISK AND LIABILITY IN CONNECTION WITH THE USE.
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Out with the Old, In with the NewStaying with your current vendor may not be the Best Choice
101010101010 101010101010
65-70% Converted
Absolute Addressing
Symbolic Addressing
XDon’t stay status Quo
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What does it mean to Modernize?Best Staying with Current Vendor?
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Siemens Answers to Modernization Advanced Service tools… to minimize downtime and increase productivity
Trace
Commissioning
WebserverTeleservice
Integrated variable trace… with cycle based acquisition of process values for analysis
Advance integrated tools… simulations for quicker analysis and logic comparisons
Remote Connectivity… manage, control and monitor decentralized plants remotely
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Siemens Answers to Modernization Advanced Service Tool… to minimize downtime and increase productivity
Trace editor – easy troubleshooting for sporadic faults on machine
Trace editor – easy troubleshooting for sporadic faults on machine
TIA Portal
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Siemens Answers to Modernization Advanced Service Tool… to minimize downtime and increase productivity
Detailed side-by-side code comparison
Reduced commissioning time with easy identification of code differences
TIA Portal
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Reduced commissioning time by simulating PLC and HMI code without hardware
TIA Portal
Siemens Answers to Modernization Advanced Usability Tool… to minimize downtime and increase productivity
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Built in Webserver Functionalities• Complete look into system by means of IE Browser• Diagnostics, Alarms, Network traffic, Controller info, data
logs, Recipes, user watch tables, tag status• Customer created web page for easy status and control
Siemens Answers to Modernization Advanced Connectivity Tool… for detailed information about the system included
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Siemens Answers to Modernization Safety Integrated… standard and safety in one system
Only one system… for consistent automation from drives to controller to HMI
Consistent engineering for standard and safety functions… … for a fast access into the Safety programming
Simplified… one common set of tools and instructions for Safety and Standard
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Siemens Answers to Modernization Safety Integrated… from Old to New concepts
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ASISafe
Siemens Answers to Modernization Safety Integrated… a Complete Solution for all of your needs
PROFINET / PROFIsafePROFIBUS / PROFIsafe
SIMATIC S7-300F
SIMATIC S7-1500
SIMATIC IPC
SCALANCE WCommunication
SIMICODE ProSafety
SIMATIC ET 200S with Motor Starter
SINAMICS S120 Drive
SINAMICS G120 Drive
SINAMICS G120D
Drive
SIMATIC ET 200pro with Motor Starter
SIRIUS Safety Switch
SIRIUS Safety Switch
SIRIUS E-STOP
ASIsafeModule
SlimlineModule
MobilePanel
SIRIUS E-STOP
SIMATIC ET200 SP
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Safety Integrated also includes Drives…advantages of including Drives with the safety scope
•Safety Integrated Means
•The drive monitors autonomously or in combination with a PLC to maintain a safe process status. Safety functions integrated in the drive ensures that, in case of an emergency stop signal, the motor is safely stopped
•Safety Functions Integrated in SINAMICS Drives• Safe Torque Off (STO)
• Safe Stop (SS1)
• Safe Brake Control (SBC)
•Safety built in
•Many safety functions are achieved without the need for external encoders.
• Safely-Limited Speed (SLS)
• Safe Speed Monitor (SSM)
• Safe Direction (SDI)
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Siemens Answers to Modernization Security Integrated... From code and access protection, to securing the networks
Know how protection, copy protection… protect intellectual properties against unauthorized editing and illegal copying
Access protection… protection against unauthorized access into your system
VPN, Firewall… consistent engineering of VPN, firewall rules for secured networks
System protection
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Advanced Controller: SIMATIC S7-1500Security functions for process Piece of Mind
Protection of Intellectual PropertiesProtection of Intellectual Properties
Manipulation ProtectionManipulation Protection
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Siemens Answers to Modernization Comprehensive library concept… share automation parts company-wide
Modularize and reuse plant sections… reduce engineering time as project parts can be shared across a company portfolio
Support of company standards… manage automation components centrally and share company-wide
Version control … track changes easily and update from a central location
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Siemens Answers to ModernizationWith TIA Portal – Design
You can create custom libraries that can be a mix of devices, blocks, tags, HMI screensYou can create custom libraries that can be a mix of devices, blocks, tags, HMI screens
With Libraries, company standards can be established and shared easilyWith Libraries, company standards can be established and shared easily
Global Libraries - allows for easy customization of projects and flexible machine configuration
Global Libraries - allows for easy customization of projects and flexible machine configuration
TIA Portal
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Siemens Answers to Modernization System Diagnostics… integrated – automatically generated, no code required
System diagnosticNo programming necessary… automatically generated at the device configuration
Consistent display concept… On the PLC display, TIA Portal, HMI, Webserver, and includes Drives fault information
Easy and fast identification of errors … clearly displayed error messages of fault location and cause
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SIMATIC S7-1500 ControllersIntegrated system diagnostics
System diagnostics works with CPU in STOP
System diagnostics works with CPU in STOP
Integrated system diagnosticsIntegrated system diagnostics
Consistent display of diagnostics on PLC display, HMI, engineering and webserverConsistent display of diagnostics on PLC display, HMI, engineering and webserver
Controllers
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Siemens Answers to Modernization Usability…. Reducing the Learning Curve
and easy to learn
easy to use
Easy learning … via intuitive interfaces and Wizards to guide complex tasks
Easy usability… via intuitive operation with intelligent Drag & Drop
Fast operations… consistent look and feel for all TIA components and library concepts for standardizations
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Siemens Answers to Modernization Usability…. Simple interaction in configuring different devices
Simple and easy drag and drop capabilitiesSimple and easy drag and drop capabilities
TIA Portal
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Siemens Answers to Modernization Usability…. One tool for the entire project
Easier to configure networks with multiple devices in one project
Easier to configure networks with multiple devices in one project
Integration of multiple devices - PLCs, HMIs, drives, IPCs, safety in one software
Integration of multiple devices - PLCs, HMIs, drives, IPCs, safety in one software
Integration means easier data handling between devices in a projectIntegration means easier data handling between devices in a project
TIA Portal
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What’s the Programming Tool?Best staying with Current Vendor?
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TIA Portal Efficient automation begins with efficient engineering software
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Totally Integrated Automation PortalWhat is TIA Portal?
Integrated Functions
Common Databases
TIA
Port
al
PLC HMI IO IPC Drives NET
Allows you to increase your Engineering Efficiency – up to 30% across the design, commissioning and maintenance phases as determined by users
Device Integration
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Integrated Engineering……with TIA Portal saves significantly engineering time
Consistent user interface concept
Multiple Controllers, HMIs, Networks, IO, Drives, etc. in one
One common framework
Security Integrated
Safety Integrated
Diagnostics
PROFINET
Common Data Management
HMI Controller Distributed I/O
Motion Control Drives
WinCC Step7 Scout Startdrive
Totally Integrated Automation Portal
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Consistent data management
Global standards
Uniform interfaces for hardware and software
The basis for future industrial concepts
Totally Integrated Automation
IndustrialData Management
SafetyIntegrated
IndustrialCommunication
Integrated Engineering
PlantCloud ServicesVirtualization Software
Basis for the future
IndustrialSecurity
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What is Totally Integrated Automation?
The TIA open system architecture spans the entire production process and offers maximum interoperability across all automation components.
These shared characteristics minimize engineering time.
Consistent Data Management
110001011011101101011101100101001010
Global Standards
UniformInterfaces
— results in —
Reduces Costs Boosts FlexibilitySaves Time
Interoperability of all Automation Components
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Controllers MotionHMI Communication CNCIPC
TIA Product Portfolio
Control
Energy ManagementSCADA System
Operations
Engineering Framework
Field
PowerSupplies
DriveSystems
IndustrialIdentification
DistributedI/O
Industrial Controls
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TIA is a part of the overall Digital Enterprise Software Suite
Siemens TIA portal reduces engineering costs by up to 30%.
TotallyIntegratedAutomation
• Integrated engineering and runtime for controllers, distributed I/O, HMI, drives, motion control and motors
• Integrated Safety and Security Process data Available upstream
30%
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Digital Enterprise is a Holistic Approach to Smart Manufacturing
Production Execution
Production Planning
Production Engineering
Supplier
Production Planning
Production Execution
Logistics
Service
Product Design
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State-of-the art Digital Enterprise ControllersBest staying with Current Vendor?
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SIMATIC ControllersThe intelligent choice for your automation task!
ET 200SP modules
Basic Controller (S7-1200)
Advanced Controller (S7-1500)
Distributed Controller (ET 200SP CPU)
Software Controller S7-1500CPU Interface
modulesPower supply
Communicationmodules
Signal modules
Technology modules
Switch modules CPUPower supply Communication
modulesSignal
modulesTechnology
modulesSignal boards CPU
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SIMATIC S7-1500Advanced Controller Family
Controllers
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Advanced Controller: SIMATIC S7-1500User-friendly products, high efficiency and a scalable product portfolio
Feature / Function Benefit
High usability• Integrated front Display for
information and configurations • 32 module per rack
easy to use in operation, commissioning, and maintenance.
Independent Ethernet Interfaces onboard….individual NICs.
Complete separation of Automationand Enterprise communications networks without cost to add additional communication modules.
Integrated functionality
Program- and application diagnostics at real-time for recognizing even sporadic problems
Safety Integrated• One Controller for fail-safe and
standard-automation• Functional safety according to
EN 61508
reduction of components by single automation system for Standard and Safety. Localized I/O.
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SIMATIC S7-1200Basic to Mid size Controller Family
Controllers
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SIMATIC S7-1200Modular, Powerful, Easy to use
Integrated Profinet, modular boards, and integrated I/O mix Reduces Cost.
Advantages for the SIMATIC S7-1200…
Integrated Profinet / Ethernet port –
This eliminates the need for additional proprietary programming cables and no Ethernet expansion module; which reduces space and cost.
Scalable Expansion Modular Board Concept –
Signal Boards add additional I/O’s without increasing the CPU’s footprint; so when you need just one RTD input, no problem!
Integrated Digital I/O, Analog I/O and Motion Control I/O –
This eliminates the need for additional hardware; reducing space and cost.
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• Compact, powerful, cost-effective Fail Safe system with scalable CPU ranges
• Investment protection through compatibility - Uniform engineering from 1200F to Advanced Safety Controllers
• Savings in Design Time - TÜV-certified F-library for all conventional safety functions
• Reduced Downtimes - Enhanced diagnostics functions for standard and safety
• Faster Documentation - Standard-compliant print out of the F-Program
• Faster Throughput - Easy reproducibility of a control cabinet
SIMATIC S7-1200 with Safety IntegratedSafety at a new level
Safety PLC in Micro Automation Level!!
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Advanced ControllerSIMATIC S7-1500 Software Controller
SIMATIC S7-1500
Integrated EngineeringSIMATIC Controller portfolio – seamlessly engineered and Scalable
Syst
em p
erfo
rman
ce
Application complexity
Distributed ControllerSIMATIC ET 200SP CPU
Basic ControllerSIMATIC S7-1200
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SIMATIC Controllers The intelligent choice for your automation task!
Products early in their Lifecycle
PLC TIA PortalTIA
19951973 19791958
Har
dwar
e
SIMATIC G SIMATIC S3 SIMATIC S5
2009 2012
SIMATIC S7New Controllers
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Great, but I’m not rewriting my Code!Best staying with Current Vendor?
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Increase your Engineering Efficiency – up to 30% across the design, commissioning and maintenance phases as determined by users
How Can I get my code converted?I already have code written in another vendors software
How do I take this
And get these benefits?
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We can help with that!Siemens No Charge Code Conversion Services
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We can help with that!Siemens No Charge Code Conversion Services
The Siemens Migration Studio converts projects to state-of-the-art TIA Portal (S7-1200 or S7-1500), retaining current Rockwell® structures and naming conventions.
Familiar from the Start
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How do you get your code converted?Simple....Code Conversion Services
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Where do I submit my code and Learn More about the Advantages of SiemensSimple....Modernization made Easy website
www.usa.siemens.com/modernize
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Out with the Old, In with the NewStaying with your current vendor Is Not the Best Choice
85-90% Converted
Absolute Addressing
Symbolic orAbsoluteAddressing
Competitive Advantages:• One true framework programming software with a common
database for all devices• Integrated Safety: One controllers for both Safe and
Standard• Integrated Security: Protection of system and Intellectual
property directly at the controller level• Integrated Diagnostics: Advanced no programming
diagnostics for your complete system even when CPU is in the STOP mode.
• Invest wisely: Controllers that are early in the production lifecycle.
• Part of the Totally Integrated / Digital Enterprise making your new system capable of Smart Manufacturing
Modernization made Easy with Siemens
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Is staying with your current vendor the right choice when replacing controllers for a sustainable competitive advantage?
Thank you for your time and consideration!!
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