Cylinders Division PresentationCylinders Division Presentation
20120111
Industrial Design Industrial Design
Leading Quality Leading Quality
CYLINDERSCYLINDERSDIVISIONDIVISION
- Turnover: 9 Million €
- Production: over 30.000 per year
- Cylinder product according to ISO
- Personnel total: 45
- Average age: 40 years
Cylinders Division PresentationCylinders Division Presentation
20120111
Cylinders rangeCylinders range
- CK to ISO 6020-2
- CH to ISO 6020-2
- CH big bores to ISO 6020-3
- CN to ISO 6020-1
- CC to ISO 6022
- C** servocylinders
- CKA to 94/9/CE ATEX directive
- CKS with proximity sensors
- CNX stainless steel
Cylinders Division PresentationCylinders Division Presentation
20120111
11
33 44
22
6655
Manufacturing plantManufacturing plant
1 Cylinders division - 3500 m2
assembling and testing dept.
2 Assembling department
3 Testing benches
4 Workshop unit - 1500 m2
lathes and rolling machines
5 Servocylinders department
6 Components storage
7 Big bores department
8 R&D department8877
Cylinders Division PresentationCylinders Division Presentation
20120111
Cylinders salesCylinders sales
Cylinders Division PresentationCylinders Division Presentation
20120111
2010 cylinders sales by geographic area2010 cylinders sales by geographic area
Europe16%
China10%
Other Countries8%Italy
66%
Cylinders Division PresentationCylinders Division Presentation
20120111
2010 european cylinders sales by geographic area2010 european cylinders sales by geographic area
Cylinders Division PresentationCylinders Division Presentation
20120111
2010 cylinders sales by application2010 cylinders sales by application
Plastic injection21%
Blow Molding6%
Rubber & Polyurethane
4%
Metal Press2%
Machine Tool7%
Wood & Paper2%
Bending & Shear2%
Steel Industry22%
Foundry10%
Power plant7%
Rail3%
Naval & Marine3%
Military8%
Others3%
Cylinders Division PresentationCylinders Division Presentation
20120111
CKCK according to ISO 6020-2according to ISO 6020-2
- Square heads with tie-rods
- Nominal pressure 16 MPa (160 bar)
- Maximum pressure 25 MPa (250 bar)
- Bore sizes from 25 to 200 mm
- Up to 3 rod diameters per bore
- Stroke up to 5000 mm
- 16 standard mounting styles
- 6 seals options
- Rod & tie rods with rolled threads
- Adjustable or fixed cushionings
- Speed up to 4 m/s
- Rod guide bushing made in bronze
- Optional proximity sensors
Cylinders Division PresentationCylinders Division Presentation
20120111
Mounting stylesMounting styles
style E (ISO MS2)
style G (ISO MT1) style L (ISO MT4) style H (ISO MT2)
style P (ISO ME6) style W (ISO MX1) style V (ISO MX2)
style S (ISO MP5) style T (ISO MX7) style Z (ISO MX5)
style Y (ISO MX3)
style N (ISO ME5)
style D (ISO MP3)style C (ISO MP1) style K
double rod execution
Cylinders Division PresentationCylinders Division Presentation
20120111
CHCH according to ISO 6020-2according to ISO 6020-2
- Square heads with counterflanges
- Nominal pressure 16 MPa (160 bar)
- Maximum pressure 25 MPa (250 bar)
- Bore sizes from 63 to 200 mm
- Up to 3 rod diameters per bore
- Stroke up to 5000 mm
- 9 standard mounting styles
- 6 seals options
- Rod with rolled threads
- Adjustable or fixed cushionings
- Speed up to 4 m/s
- Rod guide bushing made in bronze
Cylinders Division PresentationCylinders Division Presentation
20120111
style D (ISO MP3)
style G (ISO MT1) style N (ISO ME5)
style E for double rodstyle S (ISO MP5) style N for double rod
style P (ISO ME6)
style E (ISO MS2) style K
Mounting stylesMounting styles
Cylinders Division PresentationCylinders Division Presentation
20120111
CHCH big bore sizes according to ISO big bore sizes according to ISO 6020-36020-3 - Square heads with counterflanges
- Nominal pressure 16 MPa (160 bar)
- Maximum pressure 25 MPa (250 bar)
- Bore sizes 250, 320 and 400 mm
- One rod diameter per bore
- Stroke up to 5000 mm
- 7 standard mounting styles
- 2 seals options
- Adjustable cushionings
- Speed up to 1 m/s
- Rod guide bushing made in bronze
Cylinders Division PresentationCylinders Division Presentation
20120111
style L (ISO MT4)
style S (ISO MP5) style C (ISO MP1)
style G (ISO MT1)
double rod execution
style X
style N for double rod
style P (ISO MF6)
style N (ISO MF5)
Mounting stylesMounting styles
Cylinders Division PresentationCylinders Division Presentation
20120111
CNCN according to ISO 6020-1according to ISO 6020-1
- Round heads with counterflanges
- Nominal pressure 16 MPa (160 bar)
- Maximum pressure 25 MPa (250 bar)
- Bore sizes from 50 to 200 mm
- Up to 2 rod diameters per bore
- Stroke up to 5000 mm
- 9 standard mounting styles
- 3 seals options
- Adjustable or fixed cushionings
- Speed up to 4 m/s
- Gas or SAE 3000 oil ports
Cylinders Division PresentationCylinders Division Presentation
20120111
style A (ISO MF3) style B (ISO MF4)
style N (ISO MF1) style P (ISO MF2)
style L (ISO MT4)
style E (ISO MS2)
style D (ISO MP3)style S (ISO MP5) base style X
Mounting stylesMounting styles
Cylinders Division PresentationCylinders Division Presentation
20120111
CCCC according to ISO 6022according to ISO 6022
- Round heads with counterflanges
- Nominal pressure 25 MPa (250 bar)
- Maximum pressure 32 MPa (320 bar)
- Bore sizes from 50 to 320 mm
- One rod diameter per bore
- Stroke up to 5000 mm
- 6 standard mounting styles
- 3 seals options
- Adjustable cushionings
- Speed up to 2 m/s
- Gas or SAE 6000 oil ports
Cylinders Division PresentationCylinders Division Presentation
20120111
style A (ISO MF3)
style L (ISO MT4)
style B (ISO MF4)
style S (ISO MP6)
style Z (ISO MF4)
base style X
Mounting stylesMounting styles
Cylinders Division PresentationCylinders Division Presentation
20120111
- Progressive damping cushioning action
- High cushioning efficiency
- Reduced cushioning times
- Slow adjustable cushioning
- Fast adjustable cushioning
- Fast fixed cushioning
Cushioning systemCushioning system
Cylinders Division PresentationCylinders Division Presentation
20120111
MaterialsMaterials
Components Item Materials Features
Cylinder’s housing 1.1 Cold drawn and stressed steel Lapped internal surface
Piston 1.2 Carbon steel Preloaded to the rod
Tie rods 1.3 Normalized automatic steel Rolled thread for CK cylinders
Rod bearing 1.4 Bronze or Cast Iron Low friction rod guide
Adjustment screw 1.5 Carbon steel Available for each type of cylinders
Rod 1.6 Hardened and tempered alloy steel High strength, chrome plated surface and rolled thread
Cylinder heads 1.7 Cast and machined steel Available on storage
Cylinders Division PresentationCylinders Division Presentation
20120111
Sealing system featuresSealing system features
Seal Types Materials FeaturesMax Speed
[m/s]Temperature Range
1 NBR + polyurethane high static and dynamic sealing 0,5 -20°C to 85°C
2 FKM + PTFE low friction and high temperature 1 -20°C to 120°C
4 NBR + PTFE low friction and high speed 4 -20°C to 85°C
6 - 7 NBR + PTFE single action – pushing/pulling 1 -20°C to 85°C
8 PTFE + NBR + polyurethane low friction 1 -20°C to 85°C
Rod seals type 1Rod seals type 1 Rod seals type 8Rod seals type 8
Cylinders Division PresentationCylinders Division Presentation
20120111
- CKS dimensions according to ISO 6020-2
- Equipped with Reed or Hall effect sensors
- External connector or cable output
- Bore sizes from 25 to 100
- Nominal pressure 10 MPa (100 bar)
- Maximum pressure 15 MPa (150bar)
- Installed in any position along the piston stroke
- Stainless steel piston and housing
CKSCKS adjustable proximity sensorsadjustable proximity sensors
Cylinders Division PresentationCylinders Division Presentation
20120111
CK*CK* servocylinders range according to ISO 6020-2servocylinders range according to ISO 6020-2- CKF with Magnetosonic Analog Transducer
- CKM with Magnetosonic Programmable Transducer
- CKN with Internal Magnetosonic Analog Transducer
- CKP with Potentiometric Transducer
- CKV with Inductive Transducer
- Available also for CH, CN & CC cylinders
Code CKF CKM CKN CKP CKV
Transducer typeMagnetosonic,
analogMagnetosonic, programmable
Magnetostrictive, analog
Potentiometric Inductive
Electronic conditioning
Integral Integral Integral None Separate
Linearity error < ± 0,02 % < ± 0,01 % < ± 0,02 % < ± 0,1 % < ± 0,2 %
Repeatability < ± 0,001 % < ± 0,001 % < ± 0,005 % < ± 0,05 % < ± 0,05 %
Max Speed 1 m/s 2 m/s 1 m/s 0,5 m/s 1 m/s
Strokes 100 to 1000 100 to 3000 100 to 4000 100 to 900 100 to 1000
Typical applications
Sawing & Bending machines
Steel plants, Plastic & Rubber
Foundry & EnergyVarious, Compact
constructionSimulation & Energy
Cylinders Division PresentationCylinders Division Presentation
20120111
CKFCKF magnetosonic analog transducermagnetosonic analog transducer
- Bore sizes from 40 to 200 mm
- Stroke up to 2500 mm
- Temperature from -20 to +75°C
- Speed up to 1 m/s
- Removable transducer
- Without sliding contact
- Analog output: 0-10 V or 4-20mA
- Resolution infinite, restricted by ripple
- Linearity lower than 0,02% of full stroke
- Repeatability lower than 0,001% of full
stroke
Cylinders Division PresentationCylinders Division Presentation
20120111
CKMCKM magnetosonic programmable transducermagnetosonic programmable transducer
- Bore sizes from 40 to 200 mm
- Stroke up to 3000 mm
- Temperature from -20 to +75°C
- Speed up to 2 m/s
- Removable transducer
- Without sliding contact
- Programmable output: analog, SSI, CANopen
& Profibus
- Resolution lower than 5 μm
- Linearity lower than 0,01% of full stroke
- Repeatability lower than 0,001% of full stroke
- Hysteresis lower than 4 μm
- Vibration rating of 15g (10-2000 Hz)
Cylinders Division PresentationCylinders Division Presentation
20120111
CKNCKN internal magnetostrictive transducerinternal magnetostrictive transducer
- Bore sizes from 40 to 200 mm
- Stroke up to 4000 mm
- Temperature from -20 to +90°C
- Speed up to 1 m/s
- Internal transducer
- Without sliding contact
- Analog output: 0.1-10.1 V or 4-20 mA
- Resolution infinite, restricted by ripple
- Linearity lower than 0,02% of full stroke
- Repeatability lower than 0,005% of full stroke
- Vibration rating of 20g (10-2000 Hz)
- Protection degree: IP67
Cylinders Division PresentationCylinders Division Presentation
20120111
CKPCKP potentiometric transducerpotentiometric transducer
- Bore sizes from 40 to 200 mm
- Stroke up to 900 mm
- Temperature from -20 to +75°C
- Speed up to 0,5 m/s
- Sliding contact function
- Analog output 0-10V
- Linearity of ± 0,1% of full stroke
- Repeatability of ± 0,05% of full stroke
- Total resistance of 150 Ω/cm
- Connection type: 4 Pin to MIL-C-26482
Cylinders Division PresentationCylinders Division Presentation
20120111
- Bore sizes from 40 to 200 mm
- Stroke up to 1000 mm
- Temperature from -20 to + 120°C
- Speed up to 1 m/s
- Sliding contact function
- Analog output: 0-10V or 4-20mA
- Linearity of ± 0,2% of full stroke
- Repeatability of ± 0,05% of full stroke
- Connection type: 4 Pin to MIL-C-26482
CKVCKV inductive transducerinductive transducer
Cylinders Division PresentationCylinders Division Presentation
20120111
High performance sealing systemsHigh performance sealing systems
Sealing system G9 - Low frictionSealing system G9 - Low friction
- Low static friction and reduced stick-slip effect
- High resistance to abrasion, extrusion and cutting for
a long working life
- Temperature range from -50° to +85°C
- Applications: steel plants, foundry, spindle head
counterbalance in machining centers
- Good sliding and low wear properties
- High working frequencies up to 15Hz
- Temperature range from -30° to +85°C
- Applications: fatigue testing benches, wing testing
benches, punching and cutting machines
Sealing system G0 - High frequenciesSealing system G0 - High frequencies
Cylinders Division PresentationCylinders Division Presentation
20120111
CKACKA Atex certified hydraulic cylindersAtex certified hydraulic cylinders
- Derived from standard CK according to ATEX 94/9/CE
- Certification: Ex II 2GD ck IIC T85°C (T6) zones 1, 2, 21&22
- Bore sizes from 25 to 200mm
- Up to 3 rod diameters per bore
- Stroke up to 5000mm
- Mounting styles and seals options as CK cylinders
- Limit external surface temperature
- Avoid the self-ignition of explosive mixtures
- Available with ex-proof transducer or proximity sensors
- Applications: oil & gas, energy, mining and marine
Cylinders Division PresentationCylinders Division Presentation
20120111
CNXCNX stainless steel hydraulic cylindersstainless steel hydraulic cylinders- Derived from CN with stainless steel construction
- Resistance to extreme and corrosive environmental
- Compatibility with water based fluid
- Made in AISI 431 and AISI 316L
- Bore sizes from 50 to 100mm
- Stroke up to 3000mm
- Nominal pressure 10 MPa (100 bar) – Max 15 MPa (150bar)
- Mounting styles and seals options as CN cylinders
- Available with built-in position transducer
- Applications: pharmaceutical, marine, military, waste
management, offshore, chemical processing
Cylinders Division PresentationCylinders Division Presentation
20120111
Nickel and chrome platingNickel and chrome plating
- Improved rod corrosion resistance
- 1000 hours in neutral salt spray to ISO 9227 NSS
- Optional for rods from 22 to 110 mm
Anticorrosion treatmentsAnticorrosion treatments
- Excellent corrosion resistance
- Work in harsh environmental conditions
- Applications: petrochemical, military and railways
- Enhanced cylinder corrosion resistance
- More than 1000 hours in neutral salt spray to ISO 9227 NSS
GeometGeomet
Ceramic coatingCeramic coating
Cylinders Division PresentationCylinders Division Presentation
20120111
R&D Testing benchesR&D Testing benches
- Cushioning testing bench for the
optimization of cushions profiles
- Friction testing bench to estimate sealing
friction and wear resistance
- Testing bench for high frequencies
- Advanced mathematic models to improve
the design of Atos cylinders
Cylinders Division PresentationCylinders Division Presentation
20120111
Customized cylindersCustomized cylinders
Blow moulding Military Avionic
NavalRailways Hazardous areas
Cylinders Division PresentationCylinders Division Presentation
20120111
Plastic Injection
Rubber
Polyurethane
Ceramic Presses
Shears
Metal Presses
Bending
Sawing
Machine Tools
Wood & Paper
Cylinders applicationsCylinders applications
Cylinders Division PresentationCylinders Division Presentation
20120111
Steel Industry
Foundry
Die Casting
Simulator
Entertainment
Power Plants
Railways
Oil & Gas
Naval & Marine
Military
Cylinders applicationsCylinders applications
Cylinders Division PresentationCylinders Division Presentation
20120111
DVC - Software for cylinders designDVC - Software for cylinders design
- Four languages (E, I, F & D)
- Assisted selection of cylinder codes
- New calculation software for cylinder’s sizing
- 2D display with main installation dimension
- Export of 2D files in DXF, DWG format
- 3D visualization with positioning of rod stroke and
rod attachments
- Export 3D files in IGES, STEP and SAT format
- Technical documentation for the selected cylinder
- Technical information on spare parts
- Trolley function to create cylinder’s list
Cylinders Division PresentationCylinders Division Presentation
20120111
The Italian Electrohydraulics Partner
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