Page 1
2015/11/19
i3070 Series 5ifixture guideline
Page 2
2015/11/19
Revision Tracking
Date Description
2018Jun04 Remove bottom ID implementation info; add maximum board size
for Dual Board Stopper (DBS)
2018Jun26 Add in conveyor rails height dimension for clearance.
2018Oct15 Add maintenance statement for micro switch; correct DBS board
size and placement photo
2019Mar01 Change the ID block +24v location from Port1-pin2 to Port2-pin1
2019Apr17 Rectify typo from Max 420 to 410mm
2019May01 Add the Rear Board Stopper Keepout / Dimension
2020Apr07 Add the Rail Down + Board Align for Lean System Only (Slide 37)
2020Jul07 Add wording Alu frame depth vary according to board size
Page 3
2015/11/19
E9988E General Specification
Page 4
2015/11/19
E9988EL General Specification
Specifications Units i3070 Series 5i Lean Inline ICT
Dimensions (excluding
beacon and LCD panel)
mm
inches800 (L) x 1400 (W) x 1900 (H) *
31.5 (L) x 55.1 (W) x 74.8 (H)
Number of test nodes 2592 maximum
PCB size mm
inchesMin: 50 (L) x 60 (W), Max: 350 (L) x 350 (W) *
Min: 2 (L) x 2.4 (W), Max: 13.8 (L) x 13.8 (W) *
PCB thickness mm
inchesMin: 0.6, Max: 4
Min: 0.02, Max: 0.16
PCB weight (kg) kg
lb3
6.6
PCB edge support mm
inches3
0.12
Top-side (adjustable) &
bottom side clearance
mm
inchesTop: 90, bottom: 30
Top: 3.5, bottom: 1.2
Transport method &
direction
Belt transfer, left to right or right to left
(User configurable direction)
Specifications Units i3070 Series 5i Lean Inline ICT
Transport speed mm/sec
in/secMin: 100, Max: 400
Min: 3.9, Max: 15.7
Transport height mm
inchesMin: 900*, Max: 1000
Min: 35.4*, Max: 39.4
Bottom fixture
height
mm
inchesMin: 75, Max: 105*
Min: 2.9, Max: 4.1*
PCB exchange time sec
secPrimary: 5 – 8
Secondary: 5 – 8
Press force kN
lbf10
2,248
Air pressure kPa
psi500 to 700
72.5 to 101.5
Power 3-phase, DELTA; supports 200-240 VAC
3-phase, WYE; supports 208-220 VAC
3-phase, WYE with neutral; supports 220/380-240/415 VAC
(Line-to-neutral / Line-to-line)
1. Transport height and bottom fixture height are related. If transport height is at a minimum of 900 mm (35.4 in), then maximum fixture height is limited to
90 mm (3.5 in). If bottom fixture height is at maximum of 105 mm (4.1 in), then the minimum transport height is limited to 915 mm (36 in).
2. With Shutter door, the dimension is 811 (L) x 1400 (W) x 1900 (H) mm; 31.9 (L) x 55.1 (W) x 74.8 (H) inches
3. Primary to Secondary Fixed Rail is 960mm
4. The Maximum board size supported without secondary conveyor will be Max: 410 (L) x 380 (W) mm; Max: 16.1 (L) x 14.9 (W). No top probe access
2019Apr17
Page 6
2015/11/19
Board Placement and Fixture Rotation
30
70
Te
sth
ead
Mo
du
le 2
Mo
du
le 3
Slo
t 1Printed Circuit Board (PCB)
Board or Panel
edge must be
28.1mm (11063
tenth MIL)from
fixture edge
Rear
Conveyor
(Moveable
Rail)
Conveyor
belt
Front Conveyor (Fixed)
Fixture origin
LEFT to RIGHT
(L -> R)
RIGHT To LEFT
(R->L)
1. E9988E can ONLY pre-configure as left to right (L-R) or right to left (R-L) in factory
2. E9988EL is User changeable flow direction for left to right (L-R) or right to left (R-L)
3. fixture direction remained for both types of system.
Note: If both system types present in production, recommend to place the board in the center of the fixture.
User may have to adjust Board stopper for every production setup
34.5mm (exclude belt
and Pulley)
34.5mm
(exclude belt)
Conveyor height =
Page 7
2015/11/19
Board Placement – Post 08.40p
1. Fixture Type: IN-LINE
2. Fixture consultant: 90° rotated (default); board also rotate 90 degree
3. IPG uses “testmain_inline” and “testmain_inline_panel”
4. No change to others test development process.
Note: New license for testhead onlyInline_Mux_System_TestHead or
Inline_UnMux_System_TestHead
Page 8
2015/11/19
Board Placement – Pre 08.40p (Manual Placement)
1. No changes to test development process.
2. Include “fixture keepout” in fixture file.
3. Board placement:
a) Board edge must not overlap the keepout
b) Board edge must not too far away from keepout (1-2 mils gap is acceptable)
Note: testplan modification is needed
KEEPOUT145552, 94700156615, 94700156615, -85290145552, -85290145552, 94700;
get “fixture/fixture”
Page 9
2015/11/19
Additional ConsiderationsTop Access and Transfer pins
1. KEEPOUT for Movable rail if there is top access.
(38.4mm) + (5mm) design error tolerances
(15118) tenth mils + (1969) tenth mils
1. Place Transfer pins as far as possible (min 3mm away) from conveyors.
2. Recommended transfer pins areas are the empty space (highlighted in yellow)
1. Within Conveyors.
2. After moveable rail. (Note: Keepout needed for additional board stopper.)
4. KEEPOUT for fixture guide/alignment pins and bushing. (highlighted in purple).
(40-50mm depend on fixture house design and recommendation)
30
70
Te
sth
ead
Module 3 Module 2
Slo
t 1
Rear Board Stopper
(Need cater keepout)
Board Stopper
Board
38.4mm
(Include
BELT and
PULLEY
Recommended Keepout distance from board edge to centre of the
alignment pins minimum is 45mm for 12mm diameter.
Conveyor
height
Page 10
2015/11/19
Rear Board Stopper Dimension for KeepoutVary with Bracket change
* All dimension are in “mm”
Add 20mm to the above dimension for keepout
Recommended: 53+20+20 = 93mm ~ 100mm
94+20 = 114mm
30
70
Te
sth
ead
Slo
t 1
Board
2019May01
Page 11
2015/11/19
Inline Test Fixture Overview
Rear View
Top Jig with Fixture Guide Pin
Bottom Jig
Overview
Recess on “L” bracket
for Fixture Lock
Top Jig
Page 12
2015/11/19
Bottom Fixture – Dimension and Spec
Bottom Fixture – Dimension & Specification
No Label within moveable
conveyor area
Note:1. The “L” bracket must be ONE solid piece
2. Dimension is critical.
3. All connectors should be placed at Front
Side
4. Overall Jig design controllable by fixture
house.
Page 13
2015/11/19
Bottom Fixture – Dimension and Spec
9.0 mm
10.0 mm
5.0 mm
32.8 mm
457.2mm
41.8 mm
Side wall
Probe Plate
Jig Label Area
(200mm)
Support Plate8-10.0 mm
Tooling Pins
Maximum height from bottom Jig to tip of tooling pin <=100mm
L-Bracket side wall(must be ONE solid piece)
Spacer10.0 mm
15.0 mm
Page 14
2015/11/19
2D Overview – Line Diagram
14
Page 15
2015/11/19
Bottom Fixture – Maximum thickness and Height
Probe Plate
Side wall
Probe Plate
Side wall
Probe Plate
Side wall
Metric Probe or X-Probe High density Probing Usual Probing Density
StiffenerStiffener P-Pin Plate
Maximumheight from bottom Jig to tip of tooling pin <=100mm
75 mm Profile 85 mm Profile 100 mm Profile
** Existing system unable to support Zoom Fixture technologies
Adapter (if any) + Fixture (tip of tooling) must within 100mm
Page 16
2015/11/19
Bottom Fixture – Tooling Pin and Bushing Guideline
Probe Plate
L-Bracket Wall
Support Plate
This is illustration purposes: Tooling pin design should follow standard fixture practices
Tooling pin should be placed away from the conveyor and the bushing flushed with the Probe Plate (See C below). If not possible, take note of the following:
A) Tooling pin bushing should not lean into conveyor belt area.
B) Bushing interfering with conveyor must be cut away.
Stiffener
Tooling Pins
L-Bracket Wing
Conveyor
Conveyor belt
Conveyor
Conveyor belt
A C B
Side View
Page 17
2015/11/19
Top Fixture – Dimension and Spec
Top Plate
Alu frame
depth vary
according
board size
2020Jul07
Page 18
2015/11/19
Top fixture to bottom Alignment guide pin and floating concept
Top view cross section of the fixture Guiding Pin/Rod(Grey
color) and Guiding Bush(Green Color).
The floating concept design to be 2 mm clearance and hence
the movement of the top jig is now 1.0 mm.
Note: Recommended Keepout
distance from PCB board edge to
centre of the alignment pins
minimum is 45mm for Alignment pin
of 12mm diameter .
Note: For Lean Inline Fixture
45mmPCB
Page 19
2015/11/19
Top fixture secure pin with respect to bottom fixture
Top Jig guide pin with respect to bottom Jig
Page 20
2015/11/19
Top Jig Lock Pin with respect to Fixture Origin
MaxX = 156611
MinY = -85275 tenth mils
MinX = -1889
MaxY = 94725
(0.0)
Y: 457.2 mm
Y: 18.0000 in
X: 402.59 mm
X: 15.8500 in
Centre Lock-pin
Y: 228.6 mm
Y: 9.0000 inY: 228.6 mm
Y: 9.0000 in
X: 51.53mm (2.0287 in)
X: 346.26mm (13.6323in)
X: 4.80mm (0.1889 in )Y: 216.60 mm
Y: 8.5275 in
Y: 228.6 mm
Y: 9.0000 in
X: 397.79 mm
X: 15.6611 in
Y: 12.00 mm
Y: 0.4725 in
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2015/11/19
Top fixture Overall thickness - guideline
• Top plate and overall thickness of TOP JIG cannot be changed.
• Customer/Fixture house has total control of the other designs.
Maintain height from bottom of the PCB to the top plate at 184.6mm after compression
Probe Plate
Top Plate 8mm
152mm
15 mm
8 mm Top floating plate
PCB (thickness 1.6mm)
Probe Plate
Top Plate 8mm
149.6mm
15 mm
8 mmTop floating plate
PCB (thickness 4.0mm)
Note: Pictures are not in scale
Top JIG thickness (mm) = Maximum thickness (mm) – PCB thickness (mm)Top JIG thickness (mm) = 184.6mm – PCB thickness (mm)
Page 22
2015/11/19
Top fixture ID block location
ID block – Line Diagram
Page 23
2015/11/19
ID block dimension – system side
Page 24
2015/11/19
ID block dimension – fixture side
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2015/11/19
ID block Signal – System front view (Standard Inline E9988E)(With Effect from 1st March 2019)
Front View (Pin assignment)
AF1
(Signal 404)
AF3
(Signal 406)
AF5
(Signal 408)
AF7
(Signal 410)
AF9
(Signal 412)
AF11(MSB)
(Signal 414)
Spare Spare
AF0 (LSB)
(Signal 403)
AF2
(Signal 405)
AF4
(Signal 407)
AF6
(Signal 409)
AF8
(Signal 411)
AF10
(Signal 413)
Auto GND
(Signal “-”)
- (Com - T) bd
orientation
Spare J1.10 J1.8 J1.6 J1.4 J1.2 Spare Spare
Spare J1.9 J1.7 J1.5 J1.3 J1.1 Spare + (24V - T) bd
orientation
Spare Spare LEM_M LEM_R LEM_A CET PWR USB VCC Data -
Spare Spare ASRU SW
GND
ASRU SW
GND
ASRU SW
GND
CET GND USB GND Data +
Front View (Pin-out)
Pin 16 Pin 14 Pin 12 Pin 10 Pin 8 Pin 6 Pin 4 Pin 2
Pin 15 Pin 13 Pin 11 Pin 9 Pin 7 Pin 5 Pin 3 Pin 1
Pin 16 Pin 14 Pin 12 Pin 10 Pin 8 Pin 6 Pin 4 Pin 2
Pin 15 Pin 13 Pin 11 Pin 9 Pin 7 Pin 5 Pin 3 Pin 1
Pin 16 Pin 14 Pin 12 Pin 10 Pin 8 Pin 6 Pin 4 Pin 2
Pin 15 Pin 13 Pin 11 Pin 9 Pin 7 Pin 5 Pin 3 Pin 1
FIX ID: Wire to GND is “1”; No wire is “0” (MSB……..LSB) (Example = 111111111111 = 4095)
2019Mar01
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2015/11/19
ID block Signal – System front view (Lean Inline E9988EL)(With Effect from 1st March 2019)
Front View (Pin assignment)
AF1
(Signal 401)
AF3
(Signal 403)
AF5
(Signal 405)
AF7
(Signal 407)
AF9
(Signal 409)
AF11(MSB)
(Signal 411)
Spare Spare
AF0 (LSB)
(Signal 400)
AF2
(Signal 402)
AF4
(Signal 404)
AF6
(Signal 406)
AF8
(Signal 408)
AF10
(Signal 410)
Auto GND
(Signal “-”)
- (Com - T) bd
orientation
Spare J1.10 J1.8 J1.6 J1.4 J1.2 Spare Spare
Spare J1.9 J1.7 J1.5 J1.3 J1.1 Spare + (24V - T) bd
orientation
Spare Spare LEM_M LEM_R LEM_A CET PWR USB VCC Data -
Spare Spare ASRU SW
GND
ASRU SW
GND
ASRU SW
GND
CET GND USB GND Data +
Front View (Pin-out)
Pin 16 Pin 14 Pin 12 Pin 10 Pin 8 Pin 6 Pin 4 Pin 2
Pin 15 Pin 13 Pin 11 Pin 9 Pin 7 Pin 5 Pin 3 Pin 1
Pin 16 Pin 14 Pin 12 Pin 10 Pin 8 Pin 6 Pin 4 Pin 2
Pin 15 Pin 13 Pin 11 Pin 9 Pin 7 Pin 5 Pin 3 Pin 1
Pin 16 Pin 14 Pin 12 Pin 10 Pin 8 Pin 6 Pin 4 Pin 2
Pin 15 Pin 13 Pin 11 Pin 9 Pin 7 Pin 5 Pin 3 Pin 1
FIX ID: Wire to GND is “1”; No wire is “0” (MSB……..LSB) (Example = 111111111111 = 4095)
2019Mar01
Page 27
2015/11/19
Board Orientation Signal
27
Sensor Type:
Board Orientation Laser thru beam sensorSignal: NPNPower: +24V DC
Sense distance: >200mm Recommendation: Optex (economical), Keyence, Omron
Purposes:
1. Check that DUT is in correct orientation.
2. Check that DUT has stopped at the correct position.
Bottom Fixture
Top Fixture
DUT
Board Orientation Receiver
Board Orientation Transmitter
Brd Stopper
Correct Orientation
DUT
Bottom Fixture
Top Fixture
Board Orientation Receiver
Board Orientation transmitter
Brd Stopper
Incorrect Orientation
Page 28
2015/11/19
Board Orientation Signal (Thru beam)
28
Connector Pin-out (bottom - receiver)
Bottom Fixture
Top Fixture
Board Orientation Receiver
Board Orientation
Transmitter
Amplifier
(if any)
PLC I/OTop ID block
Inline System
(default)
Amplifier
(if any)
Connection /
cable
Connection/ cable
User connections
Support Plate
Cables connected
to ID block
System Pin 1 Pin 2 Pin3
E9988E + (24dc) - (Com) Signal 007 (Board Orientation)
E9988EL + (24dc) - (Com) Signal 311 (Board Orientation)
Page 29
2015/11/19
Board Orientation Signal (Reflect)
Bottom Fixture
Top Fixture
Reflector
surface
Board Orientation
Transmitter / Receiver
PLC I/OTransfer
block
Internal
Inline System
Amplifier
if any
Modify Connection /
cables to ANY PINS of
TOP Fixture ID
BLOCK
Connection/ cable
User
connections
Support Plate
signal
Note:
If using reflective laser beam, the signal
from PLC (system) needed to re-route.
No connection to bottom
fixture as sensor and
amplifier located at Top
fixture
Page 30
2015/11/19
Board-Alignment signal
30
Support
Plate
Connector (to PLC input)
Purpose: Check that DUT sit flatly on the support plate.
Sensor Type: Micro switches / Low Beam Laser
Bottom Fixture
Top Fixture
Board-Align/Board-Sit position
Micro switches
Or sensors
PLC checks that board fully sit on fixture support plate
before the Press fully engage to All Probes position
System Pin 1 Pin 2 Pin3
E9988E + (24dc) - (Com) Signal 315
(Board Alignment)
E9988EL + (24dc) - (Com) Signal 313
(Board Alignment)
Page 31
2015/11/19
Board-Alignment sensor
31
Support
Plate
Connector (to
PLC)
Micro switches
Or sensors*
PLC I/O
Inline System
Note:
Either micro switches or low beam sensors can be used.
regular maintenance (e.g. replace) if used micro switches which based on their product life cycle
Board warpage may affect micro switch activation.
Micro switches
Page 32
2015/11/19
EL connector housing and pins
32
Housing
Page 33
2015/11/19
Overall 2D fixture Diagram and Playpen STEP file
Refer to additional attachments
1. i3070 InLine Test Fixture 03Nov2015 – Line Diagram
2. Playpen_3DModel_Step_11Nov2015
3. Thru Beam and Reflect Sensors
4. EL connector
Page 34
2015/11/19
Maximum Board Size for Dual Board Staging (DBS)
Standard Fixture Kit 2 MOD Inline
Max board Size 150 (L) x 350* (W) mm
Min board size 50 (L) x 60 (W) mm
Page 35
2015/11/19
Back-up Slide
35
Page 36
2015/11/19
Press Profile – Relearn for individual fixture
36
DUT
Bottom Fixture
Support Plate
Top Fixture
Legend: Color
Conveyor & Belt
Press rod
Components
Tooling pin
Probes
DUT
Support Plate
Press
1. Standby
DUT
Bottom Fixture
Top Fixture
5. Retest
Bottom Fixture
Top Fixture
3. All Probes
Bottom Fixture
Top Fixture
4. Long Probes
Bottom Fixture
Top Fixture
2. Board Align
Bottom Fixture
Top Fixture
Page 37
2015/11/19
Press Profile – Relearn for individual fixture (Lean)
37
DUT
Bottom Fixture
Support Plate
Top Fixture
Legend: Color
Conveyor & Belt
Press rod
Components
Tooling pin
Probes
DUT
Support Plate
Press
1. Standby
DUT
Bottom Fixture
Top Fixture
5. Retest
Bottom Fixture
Top Fixture
3. All Probes
Bottom Fixture
Top Fixture
4. Long Probes
Bottom Fixture
Top Fixture
2. Rail down + Board Align
2020Apr07
Page 38
2015/11/19
VTEP connections
38
Via Top ID block and ribbon cable
Operator need to disconnect the cable (circled) when
change Fixture
Via direct connection
Operator need to remove cable (red colour) when
change Fixture
Top Related