Global Green Synergy Sdn. Bhd.
since 2008
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Value-Adding to Palm Solid Biomass Residues
International Trade and Industry (ITI) Roundtable
The Biomass Industries Focus Group
Overview of Presentation
1. Types and Volume of Palm Oil Biomass
• Palm Pelletizing• Palm Dried Long Fiber
2. Value-adding to Palm Solid Biomass Residues
3. Factors in Biomass Investment
Types and Volume of
Palm Biomass
Type of Palm Waste
OPF
Indonesia Malaysia Thailand05
101520253035
Total Estimated EFB (million MT) in 2014
33.0
21.2
2.2
Palm Waste Volume in Malaysia
Source: United States Department of Agriculture, 2015
Current Usage of Palm Waste
mulching
mulching
mulching
OPF
OPT
EFB
Current Usage of Palm Waste
Burning for own boiler in palm oil mill
PKS
Mesocarp Fiber
Current Usage of Palm Waste
Or not in use at all !!!
Mulching causes following problems:
1. High cost of logistic during mulching activities
2. Encourage breeding of pests such as beetle, insects and flies.
3. Open air and natural decomposition produces methane, which is 20 times more harmful than CO2
Value-adding to
Palm Solid Biomass Residues
Palm Pelletizing
Biofuel - a carbon-neutral biofuel- emerging biomass boilers which designed for multi-
fuel and unconventional fuels
Usage: Raw material : EFB/ OPT/ OPF/ PKC
Moisture content : ≤ 10%
Diameter : 6 – 12mm
Calorific value : ±4200kCal/kg
Ash content : 4 – 6%
Bulk Density : > 600kg/m3
Projected Biomass Power Generation 2010 to 2030
Palm Pelletizing
Source: based on Bloomberg New Energy Finance, 2011
Market condition:
Asia : Expanding Pellet Market in China
• Is the 2nd largest consumer of energy in the World after US
• In line with China - 12th Five Year Plan for National Strategic
Emerging Industries, China announced its intention to reduce the
intensity of CO2 emissions within the Chinese economy by 40-45% by
2020 compare to 2005.*
• By 2020, the capacity of installed biomass power will be abound to 30
GW, with the annual use of 50 million tons of biomass pellets.*
Palm Pelletizing
*Jack Huang, July 02, 2014, “For a Green Future: An Overview of Biomass Energy in China”, retrieved from http://www.renewableenergyworld.com/rea/blog/post/2014/07/for-a-green-future-an-overview-of-biomass-energy-in-china
* http://www.meti.go.jp/english/policy/energy_environment/renewable/pdf/summary201207.pdf** http://www.canbio.ca/upload/documents/van-12-presentations/iguchi-hidetoshi.pdf*** http://www.enerdata.net/enerdatauk/press-and-publication/energy-news-001/biomass-bioenergy-japan_29798.html**** http://www.renewableenergyworld.com/rea/news/article/2013/02/wood-based-biomass-blossoming-in-asia
Palm Pelletizing
Asia : Japan and Korea Strive to Grow Biomass Energy
• In the aftermath of the Fukushima nuclear disaster, Japan is eyeing all renewables to dilute its heavy reliance on nuclear power.*
• By 2020, Japan targets its power generation from renewable sources to increase by 50 percent, and Biomass power is expected to see a fivefold increase over the same period.**/***
• Under a compulsory quota introduced in 2012, South Korea’s power generators must now deliver 2 percent of their energy from renewables. With each year this renewable portfolio standard (RPS) will now ratchet up, reaching 10 percent in 2022****
• The government has set a goal of importing 5 million tonnes of pellets by 2020. By then, 75-80 percent of pellets consumed in the country are expected to be imported. ****
BA
D
C
E
F
G I
H
Process Flow
A : ShredderB : Rotary DryerC : Biomass Burner system
D : GrinderE : Feeding TankF : Pellet Mill
G : Counter Flow CoolerH : Dust Fiber Collection BagI : Packaging Storage
Palm Pelletizing Technology
Raw material : EFB, OPT, OPF, PKC 棕榈颗粒技术
OPT
Shredding
Drying Grinding Pelletizing
Cooling Packing
OPFEFB
PKC
or
颗粒制造 冷却切碎 烘干 包装磨碎
Completed Project for Pellet Machine
Completed Project for Pellet Machine
Completed Project for Pellet Machine
Completed Project for Pellet Machine
Completed Project for Pellet Machine
Palm Dried Long Fiber
Usage:
1. Mattress and cushion production2. Erosion control and landscaping3. Horticulture4. Molded wares and composite
material production5. Medium density fiberboard
manufacturing, etc
Raw material : EFB
Moisture: 12% - 15%
Length: 5 – 15cm
Impurity: ≤ 5%
Oil content: ≤ 1%
Weight per bale: ± 250kg
Palm Dried Long Fiber
Market condition:
1. Production has increased since past ten years.
2. Import of coconut fibre over the period from 2009
to 2012, having year-on-year growth in volume of
17.6% over the preceding year.*
3. Major buyers from mainland China as raw material
for further processing. *Source: Protégé Associates
2007 2008 2009 2010 2011 20120
100
200
300
400
500
600
240 221.6
358.8392.9
418.3
493
China’s Import of Coconut Fibre(in Thousand Tonnes)
- The surge in demand for coconut fibre was attributed to an expansion in applications utilising coconut fibre
- Palm oil EFB fibre is fast emerging as a viable substitute for coconut fibre in particular as a raw material for mattress and geotextile production.
Palm Dried Long Fiber
Market condition:
Source: FAO of the United Nations, 2013
Fiber separating
Wet Sieving
Drying
Dry Sieving
Baling
Process Flow
Palm Dried Long Fiber Technology
Fiber separati
ng
Raw material : EFB
EFB DryingWet Sieving
Dry Sieving
Baling
Palm Long Fiber System
棕榈长纤维技术
湿筛 干筛抽丝棕榈空果串 烘干 打包
Palm Dried Long Fiber Technology
GGS S-Type DLF Production Line
GGS 2 in 1 Integrated DLF Production Line
Palm Dried Long Fiber Technology
Completed Project for DLF Machine
Completed Project for DLF Machine
Completed Project for DLF Machine
Investing in
Biomass Industry
How to maximize the biomass value?Why biomass resources is selected?What are the proven technology available?When will the raw material supply deplete? Where is the best location for manufacturing site?Who has the most competitive advantage this investment?
Factors in Biomass Investment
Raw Material - crop selection
& achieving sustainability
Logistic & Handling
- Mobilization cost
Product - Quality and
quantity
Conversion - Technology
selected - Scale of operation
Market - availability,
affordability & demand
Factors in Biomass Investment
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