Download - f-650/750 super duty

F-650 / 750 SUPER DUTYINDEX

F-650 / 750 SUPER DUTY Page

Model Lineup 2-9

Body Builders Layout Book1

F-650 / 7502012

MODEL YEAR

10

Dimensional Data

Super Cab

Crew Cab 12

Ride Height, Cab Height & Frame Length

Axle Track 15

13

Tire Dimension Data 16

17Wheel & Tire Ratings

19-21Air Tank Locations

Air Dryer Locations

Battery Box Locations

Fuel Tank Locations 25-28

23-24

Tilt Hood & Back of Cab 18

29-30Diesel Exhaust Fluid (Urea) Tank Locations

Exhaust System 31-39

Frame Components

Regular Cab 40-64

Super Cab 65-89

90-110Crew Cab

www.fleet.ford.com/truckbbas

11

Regular Cab

Spring Capacities 14

Frame Data

Frame Rail Profiles 111

112-113Front Frame Extension

22

F-650 Pro Loader 114

115F-750 with Reinforcement

F-650 Dock Height & F-750 without Reinforcement 116

F-650 / 750 SUPER DUTY (Cont'd) Page

Crossmember Data

118-120

F-650 Pro Loader

Air Suspension

Spring Suspension 124-125

PTO Mounting Dimensions

Electrical Wiring

126-128

Customer Access Circuits 130-132

133-138Customer Access Schematics

140-142Engine Speed Control for PTO Applications

Allison 2000 / 2400 Transmission

Allison 2000 Customer Access Circuits

Allison 3000 Transmission 145

144

Upfitter Switches Access 139

146Allison 3000 Customer Access Circuits

Trailer Tow Schematics 147-148

Trailer Tow Wiring

General Practices 151-152

Power Control System Application 153-154

155

Air Brake System Schematics

121-123

F-650 Dock Height & F-750

Allison transmission 129

ABS & Cruise Control

ABS & Tractor Package 156

157ABS & Trailer Package

143

Hydraulic Brake Schematic 158

159Electric Trailer Brake Schematic

Typical ABS Module Location 160

116-117

149-150

Hydraulic Brake System

Revised 10/12/12

http://www.fleet.ford.com/truckbbas

F-650 / 750 SUPER DUTYMODEL LINEUP - DIESEL ENGINE

REGULAR CAB


F-650 / 7502012

MODEL YEAR

www.fleet.ford.com/truckbbas(Cont'd next page)

SUPER DUTY F-SERIES MODEL REGULAR CAB

SERIES CODE

WHEELBASE Inches

CAInches

STANDARD ENGINE STANDARD TRANSMISSION

GVWR pounds

BASE CURB WEIGHT pounds

F-650 Pro Loader 4x2

F65 134 60 Cummins Allison 2500RDS/WR 5 Spd Automatic 22,000






F-650 4x2















9363

9431

9543

9566

9643

9738

10081 / 9715 (2)

(1) Includes minimum required and standard equipment, water and oil.(2) With 19.5" wheels, badged as Pro Loader.

(1)AFInches

39

63

75

75

81

100

39

39

49

70

70

75

100

120

120

75

81

81

87

87

FRONT CURB WEIGHT

pounds

5648

5586

5598

5503

5533

5577

5740 / 5630 (2)

(1)REAR CURB

WEIGHT pounds

3715

3845

3945

4063

4110

4161

4341 / 4085 (2)

(1)

9626 / 9108 (2)5612 / 5463 (2) 4014 / 3645 (2)

9655 / 9137 (2)5605 / 5456 (2) 4050 / 3681 (2)

9781 / 9263 (2)5604 / 5455 (2) 4177 / 3808 (2)

9796 / 9278 (2)5612 / 5463 (2) 4184 / 3815 (2)

9855 / 9327 (2)5502 / 5343 (2) 4353 / 3984 (2)

9872 / 9354 (2)5512 / 5363 (2) 4360 / 3991 (2)

9921 / 9403 (2)5524 / 5375 (2) 4397 / 4028 (2)

9937 / 9419 (2)5534 / 5385 (2) 4403 / 4034 (2)

9998 / 9480 (2)5659 / 5510 (2) 4339 / 3970 (2)

10014 / 9496 (2)5668 / 5519 (2) 4346 / 3977 (2)

10103 / 9585 (2)5680 / 5531 (2) 4423 / 4054 (2)

10207 / 9689 (2)5684 / 5535 (2) 4523 / 4154 (2)

105415584 4957



REGULAR CAB (Cont'd)


F-650 / 7502012

MODEL YEAR



SERIES CODE

WHEELBASE Inches

CAInches


GVWR pounds



F-750 4x2















10470

10502

(1) Includes minimum required and standard equipment, water and oil.

(1)AFInches

39

49

39

49

70

70

75

100

100

120

75

81

81

87

87

FRONT CURB WEIGHT

pounds

6009

5998

(1)REAR CURB

WEIGHT pounds

4461

4504

(1)

100225884 4138

100565875 4181

102045875 4329

102245886 4338

102925778 4514

103125790 4522

103715805 4566

103915816 4575

104595942 4517

104785953 4525

105815966 4615

106406001 4639

107475891 4856



SUPER CAB


F-650 / 7502012

MODEL YEAR


SUPER DUTY F-SERIES MODEL SUPER CAB

SERIES CODE

WHEELBASE Inches

CAInches


GVWR pounds








F-650 4x2















9488

9571

9643

9748

9904

9795 / 9277 (2)


(1)AFInches

39

63

63

75

81

39

39

49

70

70

75

100

100

120

75

81

81

87

87

FRONT CURB WEIGHT

pounds

5676

5649

5694

5604

5793

5695 / 5546 (2)

(1)REAR CURB

WEIGHT pounds

3812

3922

3949

4144

4111

4100 / 3731 (2)

(1)

9843 / 9325 (2)5719 / 5570 (2) 4124 / 3755 (2)

9870 / 9352 (2)5712 / 5563 (2) 4158 / 3789 (2)

10017 / 9499 (2)5730 / 5581 (2) 4287 / 3918 (2)

10005 / 9487 (2)5619 / 5470 (2) 4386 / 4017 (2)

10071 / 9553 (2)5627 / 5478 (2) 4444 / 4075 (2)

10088 / 10332 (2)5639 / 5490 (2) 4449 / 4501 (2)

10165 / 9267 (2)5776 / 5530 (2) 4389 / 3737 (2)

10202 / 9684 (2)5796 / 5647 (2) 4406 / 4037 (2)

10234 / 9716 (2)5800 / 5651 (2) 4434 / 4065 (2)

10250 / 9732 (2)5811 / 5662 (2) 4439 / 4070 (2)

103195818 4501

98015669 4132

104235827 4596



SUPER CAB (Cont'd)


F-650 / 7502012

MODEL YEAR



SERIES CODE

WHEELBASE Inches

CAInches


GVWR pounds


F75 Cummins Allison 2500RDS/WR 5 Spd Automatic 30,000

F-750 4x2













10197

10250


(1)AFInches

FRONT CURB WEIGHT

pounds

5970

5997

(1)REAR CURB

WEIGHT pounds

4227

4253

(1)

102835988 4295

104526008 4444

104445899 4545

105205910 4610

105405924 4616

105686046 4522

106676085 4582

107076090 4617

107266103 4623

108096111 4698

109346121 4813

167 72

179 84

179 84

197 102

203 108

215 120

221 126

233 138

239 144

245 150

251 156

263 168

281 186

39

39

49

70

70

75

100

120

75

81

81

87

87



CREW CAB


F-650 / 7502012

MODEL YEAR


SUPER DUTY F-SERIES MODEL CREW CAB

SERIES CODE

WHEELBASE Inches

CAInches


GVWR pounds








F-650 4x2



F65 212 Cummins Allison 2500RDS/WR 5 Spd Automatic 26,000

F65 218

102

Cummins Allison 2500RDS/WR 5 Spd Automatic 26,000

F65 230

108


F65 236

120


F65 248

126


F65 254

138


F65 260

144


F65 266

156


F65 278

156


F75 182

168


F75 194

72


F75 194

84


9629

9762

9875

10069

9991 / 9473 (2)

(1)AFInches

39

63

75

96

39

39

49

70

70

75

81

75

81

87

100

87

FRONT CURB WEIGHT

pounds

5735

5647

5676

5853

5794 / 5645 (2)

(1)REAR CURB

WEIGHT pounds

3894

4115

4199

4216

4197 / 3828 (2)

(1)

10019 / 9501 (2)5787 / 5638 (2) 4232 / 3863 (2)

10117 / 9599 (2)5677 / 5528 (2) 4440 / 4071 (2)

10134 / 9616 (2)5691 / 5542 (2) 4443 / 4074 (2)

10229 / 9711 (2)5823 / 5674 (2) 4406 / 4037 (2)

10245 / 9727 (2)5835 / 5686 (2) 4410 / 4041 (2)

10314 / 9796 (2)5861 / 5712 (2) 4453 / 4084 (2)

10330 / 9812 (2)5872 / 5723 (2) 4458 / 4089 (2)

10364 / 9846 (2)5879 / 5730 (2) 4485 / 4116 (2)

10380 / 9862 (2)5890 / 5741 (2) 4490 / 4121 (2)

10448 / 9862 (2)5899 / 5740 (2) 4549 / 4180 (2)

109376254 4683

104086077 4331

104416068 4373

10430 / 10064 (2)5911 / 5801 (2) 4519 / 4263 (2)


F75 218

102


105615960 4601

105815975 4606


F75 236

120


106856110 4575

107056124 4581


F75 254

138


107856153 4632

108056166 4639

F-750 4x2


F75 266

150



108446173 4671

108646186 4678

84

108

126

144

156

39

39

49

70

70

75

81

75

81

87

87


F-650 / 750 SUPER DUTYMODEL LINEUP - GASOLINE ENGINE

REGULAR CAB


F-650 / 7502012

MODEL YEAR



SERIES CODE

WHEELBASE Inches

CAInches

STANDARDENGINE STANDARD TRANSMISSION

GVWR pounds

BASE CURBWEIGHT

pounds


F65 134 60 6.8L Ford 6R140 6-Speed Automatic w/OD 22,000

F65 158 84 Ford 6R140 6-Speed Automatic w/OD 22,000





F-650 4x2















9203

9364

9476

9527

9604

9734

9333


(1)AFInches

39

63

75

75

81

100

39

39

49

70

70

75

100

120

120

75

81

81

87

87

FRONT CURB WEIGHT

pounds

5458

5470

5482

5509

5539

5562

5454

(1)REAR CURBWEIGHT

pounds

3745

3894

3994

4018

4065

4172

3879

(1)

93645470 3894

93935463 3930

95195462 4057

95345470 4064

96215482 4139

96385492 4146

96875504 4183

97035514 4189

97365517 4219

97525526 4226

98415538 4303

99455542 4403

100025577 4425

6.8L

6.8L

6.8L

6.8L

6.8L

6.8L

6.8L

6.8L

6.8L

6.8L

6.8L

6.8L

6.8L

6.8L

6.8L

6.8L

6.8L

6.8L

6.8L



SUPER CAB


F-650 / 7502012

MODEL YEAR



SERIES CODE

WHEELBASE Inches

CAInches


GVWRpounds

BASE CURBWEIGHT

pounds







F-650 4x2














9688

9771

9829

9962

10,090

9800


(1)AFInches

39

63

63

75

81

39

39

49

70

70

75

100

120

75

81

81

87

87

FRONT CURBWEIGHT

pounds

5645

5618

5686

5734

5821

5651

(1)REAR CURBWEIGHT

pounds

4043

4153

4143

4228

4269

4149

(1)

98345685 4149

98615678 4183

10,0085708 4300

10,0245723 4301

10,0905739 4351

10,1075754 4353

10,1565775 4381

10,1935798 4395

10,2255805 4420

10,2415818 4423

10,3105830 4480

10,4145845 4569



CREW CAB


F-650 / 7502012

MODEL YEAR


SUPER DUTY F-SERIES MODEL CREW CAB

SERIES CODE

WHEELBASE Inches

CAInches


GVWRpounds

BASE CURBWEIGHT

pounds







F-650 4x2



F65 212 6.8L Ford 6R140 6-Speed Automatic w/OD 26,000

F65 218

102

6.8L Ford 6R140 6-Speed Automatic w/OD 26,000

F65 230

108


F65 236

120


F65 248

126


F65 254

138


F65 260

144


F65 266

156


F65 278

156


9889

10,050

10,163

10,329

10,056

(1)AFInches

39

63

75

96

39

39

49

70

70

75

81

75

81

87

100

87

FRONT CURBWEIGHT

pounds

5699

5763

5816

5899

5762

(1)REAR CURBWEIGHT

pounds

4190

4287

4347

4430

4294

(1)

10,0845755 4329

10,2105786 4424

10,2275805 4422

10,2945826 4468

10,3105842 4468

10,3795877 4502

10,3955892 4503

10,4295902 4527

10,4455917 4528

10,5135932 4581

10,0045714 4290



F-650 / 750 SUPER DUTYDIMENSIONAL DATA

REGULAR CAB


F-650 / 7502012

MODEL YEAR


NOTES — [ ] DIMENSIONS ARE INCHES.NOTES — ALL DIMENSIONS BASED ON A 539 FRAMENOTES — ORDER CODE UNLESS OTHERWISE NOTED.

Revised 10/12/12

2433.0[95.79]

2021.2[79.58]

2886.0[113.62]

A

Static Loaded R1886.0[74.25]

BA WB

OAL

AFCA

CF

FH@ axle

RH@ axle



SUPER CAB


F-650 / 7502012

MODEL YEAR



Static Loaded R

WB

2415.0[95.08]

3415.0[134.45]

A

BA

OAL

CA AF

CF

2433.0[95.79]

2021.2[79.57]

FH@ axle

RH@ axle

Revised 10/12/12



CREW CAB


F-650 / 7502012

MODEL YEAR



2433.0[95.79]

2021.2[79.57]

OAL

Static Loaded R

WB

3784.0[148.98]

2784.0[109.61]

A

BA

CA AF

CF

FH@ axle

RH@ axle

Revised 10/12/12



RIDE HEIGHT, CAB HEIGHT & FRAME LENGTH


F-650 / 7502012

MODEL YEAR


NOTE — [ ] DIMENSIONS ARE INCHES.

FRONT RIDE HEIGHTS (FH) * REGULAR CAB SUPER CAB CREW CAB

F-650w/19.5 wheels

STD FRONT TIRE

GVWR FRONT AXLE

SPRING CAPACITY

EMPTY STDCAB mm [in]

EMPTY SUPER CABmm [in]

EMPTY CREW-CABmm [in]

LOADED ALL CAB mm [in]

CAB HEIGHTVALUE “A” EMPTY

CABHEIGHT VALUE “A” LOADED

CABHEIGHT VALUE “A” EMPTY

CAB HEIGHTVALUE “A” LOADED

CABHEIGHT VALUE “A” EMPTY

CABHEIGHT VALUE “A” LOADED

Goodyear245/70R19.5G 647RSS

22,000-27,500

8500 8500 805.8[31.7]

804.2[31.7]

803.0[31.6]

738.9[29.1]

2243.3 [88.3]

2176.4 [85.7]

2250.5[88.6]

2185.2[86.0]

2262.4[89.1]

2198.4[86.5]

25,000-29,000

10,000 10,000 867.2[34.2]

865.9[34.1]

864.9[34.1]

795.2[31.3]

2304.7[90.8]

2232.6[87.9]

2312.2[91.1]

2241.5[88.3]

2324.4[91.5]

2254.6[88.8]

F-650w/22.5 wheels

Hankook11R22.5 AH12

24,000-28,500

8500 8500 921.4[36.3]

919.8[36.2]

918.6[36.2]

853.2[33.6]

2358.9[92.9]

2290.7[90.2]

2366.1[93.2]

2299.5[90.5]

2378.0[93.6]

2312.7[91.0]

25,000-30,000

10,000 10,000 954.2[37.6]

952.9[37.5]

951.9[37.5]

882.2[34.7]

2391.7[94.2]

2319.6[91.3]

2399.2[94.5]

2328.5[91.7]

2411.4[94.9]

2341.6[92.2]

F-750 PDHankook11R22.5 AH12

33,000 10,000 10,000 957.4[37.7]

956.1[37.6]

955.1[37.6]

885.3[34.9]

2394.9[94.3]

2322.8[91.4]

2402.4[94.6]

2331.6[91.8]

2414.5[95.1]

2344.8[92.3]

33,000 12,000 12,000 969.2[38.2]

968.0[38.1]

967.2[38.1]

885.6[34.9]

2406.6[94.7]

2323.1[91.5]

2414.3[95.1]

2331.9[91.8]

2426.6[95.5]

2345.0[92.3]

33,000 13,200 13,200 963.6[37.9]

962.8[37.9]

962.1[37.9]

887.7[34.9]

2401.1[94.5]

2325.1[91.5]

2409.1[94.8]

2334.0[91.9]

2421.5[95.3]

2347.1[92.4]

33,000 14,000 14,000 977.9[38.5]

977.9[38.5]

977.9[38.5]

901.7[35.5]

2415.5[95.1]

2339.3[92.1]

2423.2[95.4]

2349.5[92.5]

2435.9[95.9]

2362.2[93.0]

Front and rear heights are based off of standard equipment configuration.ProLoader heights use Goodyear 245/70R 19.5 (Load Range:G) G159 and 9.125 x 3.062 x 0.312 (231.8mm x 77.8mm x 8.0mm) frame rails. 650 4x2 heights use Goodyear 10R22.5 (Load Range:F) G159 and 10.125 x 3.062 x 0.312 (257.2mm x 77.8mm x 8.0mm) frame rails.750 4x2 heights use Goodyear 10R22.5 (Load Range:G) G24 and 10.25 x 3.092 x 0.375 (260.4mm x 78.5mm x 9.5mm) frame rails.

REAR RIDE HEIGHT (RH) *STD REAR TIRE

GVWR REAR AXLE

SPRING CAPACITY

EMPTYmm [in]

LOADEDmm [in]

SUSP TYPE

F-650Pro Loaderw/ 9.125” Tapered Rail

Goodyear245/70R19.5G647RSS

22,000 13,500 13,500 853 [33.6] 772 [30.4] MULTI-LEAF

24,000 15,500 15,500 853 [33.6] 762 [30.0] MULTI-LEAF

27,000 17,500 18,500 853 [33.6] 757 [29.8] MULTI-LEAF

20,500-27,000

13,500-17,500

12,000-18,500 777 [30.6] 749 [29.5] AIR (5.3”)

F-650Pro Loaderw/ 9.125” Straight Rail

Goodyear245/70R19.5G647RSS

24,000 17,500-19,000

15,500 856 [33.7] 770 [30.3] MULTI-LEAF

27,000 17,500-19,000

18,500 884 [34.8] 785 [30.9] MULTI-LEAF

F-650 4x2 w/10.125” Straight Rail

Hankook11R22.5 DL01

24,000 15,500 15,500 965 [38.0] 879 [34.6] MULTI-LEAF

26,000 19,000 18,500 993 [39.1] 894 [35.2] MULTI-LEAF

27,000 19,000 18,500-20,000 986 [38.8] 963 [37.9] AIR (9.25”)

28,500 19,000 20,000 1001 [ 39.4] 902 [35.5] MULTI-LEAF

F-650 4x2 w/10.250” Straight Rail

Hankook11R22.5 DL01

28,500-33,000

21,000-23,000

20,000-23,000 986 [38.8] 963 [37.9] AIR (9.25”)

31,000-33,000

21,000-23,000

23,500 1008.1 [39.7] 909.0 [35.8] MULTI-LEAF

31,000-33,000

21,000-23,000

31,000 1028.7 [40.5] 920.8 [36.3] MULTI-LEAF

* Ride Height = Distance from ground to inside of top frame rail flange at axle centerline

REGULAR CABWB BA CF CA AF OAL

3400 [134] 1000 [39.4] 2504 [98.6] 1514 [59.6] 990 [39] 5390 [212.2]

3710 [146] 1000 [39.4] 2814 [110.8] 1824 [71.8] 990 [39] 5700 [224.4]

4010 [158] 1000 [39.4] 3724 [146.6] 2124 [83.6] 1600 [63] 6610 [260.2]

4010 [158] 1000 [39.4] 3114 [122.6] 2124 [83.6] 990 [39] 6000 [236.2]

4470 [176] 1000 [39.4] 4364 [71.8] 2584 [101.7] 1780 [70] 7250 [285.4]

4620 [182] 1000 [39.4] 4644 [182.8] 2734 [107.6] 1910 [75] 7530 [296.5]

4620 [182] 1000 [39.4] 4514 [177.7] 2734 [107.6] 1780 [70] 7400 [291.3]

4930 [194] 1000 [39.4] 4954 [195.0] 3044 [119.8] 1910 [75] 7840 [308.7]

5080 [200] 1000 [39.4] 5104 [200.9] 3194 [25.7] 1910 [75] 7990 [314.6]

5380 [212] 1000 [39.4] 5554 [218.7] 3494 [137.6] 2060 [81] 8440 [332.3]

5540 [218] 1000 [39.4] 5714 [225.0] 3654 [143.9] 2060 [81] 8600 [338.6]

5690 [224] 1000 [39.4] 6014 [236.8] 3804 [149.8] 2210 [87] 8900 [350.4]

5840 [230] 1000 [39.4] 6164 [242.7] 3954 [155.7] 2210 [87] 9050 [356.3]

6150 [242] 1000 [39.4] 6804 [267.9] 4264 [167.9] 2540 [100] 9690 [381.5]

6600 [260] 1000 [39.4] 7764 [305.7] 4714 [185.6] 3050 [120] 10,650 [419.3]

7140 [281] 1000 [39.4] 7775 [306.1] 5254 [206.9] 3050 [120] 11,190 [440.6]

SUPER CAB3940 [155] 1000 [39.4] 2515 [99.0] 1525 [60.0] 990 [39] 5930 [233.5]

4240 [167] 1000 [39.4] 2815 [110.8] 1825 [71.9] 990 [39] 6230 [245.3]

4550 [179] 1000 [39.4] 3375 [132.9] 2135 [84.1] 1240 [49] 6790 [267.3]

4550 [179] 1000 [39.4] 3735 [147.0] 2135 [84.1] 1600 [63] 7150 [281.5]

4550 [179] 1000 [39.4] 3125 [123.0] 2135 [84.1] 990 [39] 6540 [257.5]

5000 [197] 1000 [39.4] 4365 [171.9] 2585 [101.8] 1780 [70] 7780 [306.3]

5160 [203] 1000 [39.4] 4525 [178.1] 2745 [108.1] 1780 [70] 7940 [312.6]

5160 [203] 1000 [39.4] 4655 [183.3] 2745 [108.1] 1910 [75] 8070 [317.7]

5460 [215] 1000 [39.4] 4955 [195.1] 3045 [119.9] 1910 [75] 8370 [329.5]

5610 [221] 1000 [39.4] 5105 [201.0] 3195 [125.8] 1910 [75] 8520 [335.4]

5920 [233] 1000 [39.4] 5565 [219.1] 3505 [138.0] 2060 [81] 8980 [353.5]

6070 [239] 1000 [39.4] 5715 [225.0] 3655 [143.9] 2060 [81] 9130 [359.4]

6220 [245] 1000 [39.4] 6015 [236.8] 3805 [149.8] 2210 [87] 9430 [371.3]

6380 [251] 1000 [39.4] 6175 [243.1] 3966 [156.1] 2210 [87] 9590 [377.6]

6680 [263] 1000 [39.4] 6805 [267.9] 4265 [167.9] 2540 [100] 10,220 [402.4]

7140 [281] 1000 [39.4] 7775 [306.1] 4725 [186.0] 3050 [120] 11,190 [440.6]

CREW CAB4320 [170] 1000 [39.4] 2526 [99.4] 1536 [60.5] 990 [39] 6310 [248.4]

4620 [182] 1000 [39.4] 2826 [111.3] 1836 [72.3] 990 [39] 6610 [260.2]

4930 [194] 1000 [39.4] 3386 [133.3] 2146 [84.5] 1240 [49] 7170 [282.3]

4930 [194] 1000 [39.4] 3746 [147.5] 2146 [84.5] 1600 [63] 7530 [296.5]

4930 [194] 1000 [39.4] 3136 [123.5] 2146 [84.5] 990 [39] 6920 [272.4]

5380 [212] 1000 [39.4] 4376 [172.3] 2596 [102.2] 1780 [70] 8160 [321.3]

5540 [218] 1000 [39.4] 4536 [178.6] 2756 [108.5] 1780 [70] 8320 [327.6]

5540 [218] 1000 [39.4] 4666 [183.7] 2756 [108.5] 1910 [75] 8450 [332.7]

5840 [230] 1000 [39.4] 4966 [195.5] 3056 [120.3] 1910 [75] 8750 [344.5]

5990 [236] 1000 [39.4] 5116 [201.4] 3206 [126.2] 1910 [75] 8900 [350.4]

6300 [248] 1000 [39.4] 5576 [219.5] 3516 [138.4] 2060 [81] 9360 [368.5]

6450 [254] 1000 [39.4] 5726 [225.4] 3666 [144.3] 2060 [81] 9510 [374.4]

6450 [254] 1000 [39.4] 6106 [240.4] 3666 [144.3] 2440 [96] 9890 [389.4]

6600 [260] 1000 [39.4] 6026 [237.2] 3816 [150.2] 2210 [87] 9810 [386.2]

6760 [266] 1000 [39.4] 6186 [243.5] 3976 [156.5] 2210 [87] 9970 [392.5]

7060 [278] 1000 [39.4] 6816 [268.3] 4276 [168.3] 2540 [100] 10,600 [417.3]

MODEL

MODEL

* Ride Height = Distance from ground to inside of top frame rail flange at axle centerline

Revised 05/21/12


F-650 / 750 SUPER DUTYDIMENSIONAL DATASPRING CAPACITIES


F-650 / 7502012

MODEL YEAR


16.35" High x 12.28" Diameter 8,900 10,000 6820,000

15.28" High x 10.60" Diameter 6,000 5312,00015.28" High x 10.60" Diameter 6,650 7,750 5315,50015.28" High x 12.28" Diameter 8,150 9,250 6218,500

FULL SUSPENSION CAPACITY AT GROUND

LBS

REAR AIR SUSPENSION IDENTIFICATION AND CAPACITY RATINGS

AIR SPRING DIMENSIONS

MAIN SPRING CAPACITY AT PAD

LBS

MAIN SPRING CAPACITY AT GROUND LBS

PRESSURE AT RATED LOAD

PSI

PER AXLE END

2 2.44 3,825 4,2508,5002 2.65 4,500 5,00010,0002 2.65 5,400 6,00012,0002 2.70 5,940 6,60013,200

FRONT SPRING IDENTIFICATION AND CAPACITY RATINGS

FRONT SUSPENSION CAPACITY AT GROUND

i.e., SPRINGS/BRACKETSLBS

ONE SPRING CAPACITY AT

GROUND - LBS

ONE SPRING CAPACITY AT

PAD - LBS

TOTAL SPRING PACK THICKNESS

AT PAD - IN

TOTAL NO. OF

LEAVES

2 3.20 6,300 7,00014,000

10 4.86 6,800 7,750 4,500 (1) 6,80015,50010 6.31 8,200 9,250 4,500 (1) 8,20018,50012 6.31 8,200 10,000 4,500 (1) 8,20020,00012 6.65 10,400 11,750 4,500 (1) 10,40023,500

9 4.82 5,450 6,750 - -13,500

(1) AUXILIARY SPRING IS FOR LOAD STABILIZATION ONLY

PER AXLE ENDREAR SPRING IDENTIFICATION AND CAPACITY RATINGS

AUXILIARY SPRING CAPACITY AT PAD -

LBS (1)

MAIN SPRING CAPACITY AT

GROUND - LBS

MAIN & AUXILIARY COMBINATION

CAPACITY AT PAD - LBS

FULL SUSPENSION CAPACITY AT GROUND

i.e., SPRINGS/BRACKETSLBS

MAIN SPRING CAPACITY AT

PAD - LBS

TOTAL NO. OF LEAVES

MAIN SPRING

TOTAL SPRING PACK

THICKNESS AT PAD - IN



AXLE TRACK


F-650 / 7502012

MODEL YEAR



Disc Wheel Wheel Type

DiscThickness

mm [in]

WheelOffset

mm [in]

DualSpacing (DS)

mm [in]

Rear Axle Track mm [in]

All 21K exceptLocking Differential

21K Locking Differential All 23K

Brake Type Brake Type

Air Hydraulic Air Hydraulic

19.5 X 6.75 STL 8H 11.1 [0.44] 142 [5.60] 284 [11.2] - -- 1809.2 [71.2]

19.5 X 7.50 ALUM OUTER & 19.5 X 6.75 STL INNER

8H 22.2 [0.88] 159 [6.25] 301 [11.9] - -- 1820.5 [71.7]

19.5 X 7.50 STL 10H 11.1 [0.44] 163 [6.40] 325 [12.8] - -1834.6 [72.2] -

19.5 X 7.50 ALUM OUTER& 19.5 X 7.50 STL INNER

10H 22.2 [0.88] 159 [6.25] 321 [12.7] - -1845.9 [72.7] -

22.5 X 7.50 STL 10H 11.1 [0.44] 164 [6.44] 327 [12.9] 1842.5 [72.5] -1834.6 [72.2] 1809.2 [71.2]

22.5 X 8.25 STL 10H 11.1 [0.44] 168 [6.62] 336 [13.2] 1842.5 [72.5] -1834.6 [72.2] 1809.2 [71.2]

22.5 X 8.25 ALUM 10H 22.5 [0.89] 167 [6.59] 335 [13.2] 1865.3 [73.4] -1857.4 [73.1] 1832.0 [72.1]

Disc Wheel Wheel Type

DiscThickness

mm [in]

WheelOffset

mm [in]

Front Axle Track mm [in]

8,500 lb 10,000 - 14,000 lb

Brake Type Brake Type

Air Hyd Air Hyd

19.5X6.75 STL 8H 11.1 [0.44] 142 [5.60] - 2,082 [82.0] - -

19.5X7.50 ALUM 8H 22.2 [0.88] 159 [6.25] - 2,071 [81.5] - -

19.5X7.50 STL 10H 11.1 [0.44] 163 [6.40] 2,045 [80.5] - 2,032 [80.0] -

19.5X7.50 ALUM 10H 22.2 [0.88] 159 [6.25] 2,075 [81.7] - 2,061 [81.1] -

22.5X7.50 STL 10H 11.1 [0.44] 164 [6.44] 2,043 [80.4] 2,043 [80.4] 2,029 [79.9] 2,035 [80.1]

22.5X8.25 STL 10H 11.1 [0.44 168 [6.62] 2,034 [80.1] 2,034 [80.1] 2,019 [79.5] 2,026 [79.8]

22.5X8.25 ALUM 10H 22.5 [0.89] 167 [6.59] 2,058 [81.0] 2,058 [81.0] 2,044 [80.5] 2,050 [80.7]

Rear Axle Track

Front Axle Track

C

CHASSISLOADEDRADIUS

TRACK + DS + TIRE SECTION

TRACK

TRACK – DS – TIRE SECTIONDS

TIRESECTION

REAR AXLEDUAL TIRE / WHEEL

L



TIRE DIMENSION DATA


F-650 / 7502012

MODEL YEAR


Tire Size Description Revs/Mile SLR (in.)

225/70R19.5F (12PR) Goodyear G647 RSS 640 15 8.9 32.2225/70R19.5F (12PR) Goodyear G622 RSD 641 15.1 8.9 32.4225/70R19.5G (14PR) Michelin XZE 646 14.9 8.9 32.2245/70R19.5F (12PR) Goodyear G647 RSS 626 15.4 9.5 33.2245/70R19.5F (12PR) Goodyear G622 RSD 620 15.6 9.6 33.5245/70R19.5F (12PR) Michelin XZE 619 15.6 9.7 33.6245/70R19.5G (14PR) Goodyear G647 RSS 626 15.4 9.5 33.2245/70R19.5G (14PR) Goodyear G622 RSD 620 15.6 9.7 33.5245/70R19.5H (16PR) Michelin XZE 619 15.6 9.7 33.6

9R22.5F (12PR) Michelin XZE 543 17.8 8.9 38.210R22.5F (12PR) Michelin XZE 517 18.7 10.2 40.110R22.5G (14PR) Michelin XZE 517 18.7 10.2 40.110R22.5G (14PR) Michelin XDE M/S 515 18.8 10.2 40.211R22.5G (14PR) Goodyear G622 RSD 497 19.7 11.1 4211R22.5G (14PR) Goodyear G661HSA 497 19.5 10.8 41.811R22.5G (14PR) Goodyear G395 504 19.2 10.8 41.211R22.5G (14PR) Goodyear G182RSD 496 19.6 10.8 42.111R22.5G (14PR) Michelin XDA5 495 19.6 11.2 41.811R22.5G (14PR) Michelin XDE M/S 498 19.4 11.2 41.611R22.5G (14PR) Michelin XDN 2 496 19.5 11.2 41.711R22.5G (14PR) Michelin XZE2 502 19.2 11.2 41.311R22.5H (16PR) Michelin XDN 2 496 19.5 11.2 41.711R22.5H (16PR) Goodyear G661 HAS 497 19.5 10.8 41.811R22.5H (16PR) Goodyear G182RSD 496 19.6 10.8 42.111R22.5H (16PR) Michelin XZE2 501 19.2 11.3 41.411R22.5H (16PR) Michelin XDE M/S 497 19.4 11.2 41.711R22.5H (16PR) Hankook AH12 501 19.4 11.1 41.511R22.5H (16PR) Hankook DL01 484 19.7 11.2 42.111R22.5H (16PR) Hankook Z35A 503 19.5 10.9 41.8

Static Load Radius Overall

Width (in.) Overall Dia (in.)

235/80R22.5G (14PR) Michelin XZE 555 17.4 9.3 37.4255/70R22.5H (16PR) Goodyear G169 RSA 566 17.1 10 36.7255/70R22.5H (16PR) Michelin XZE 563 17.2 10.2 36.7255/80R22.5G (14PR) Michelin XZE 538 17.9 10 38.5275/70R22.5H (16PR) Goodyear G169 RSA 551 17.6 10.4 37.7275/70R22.5J (18PR) Michelin XZE2+ 545 17.6 10.9 38275/80R22.5G (14PR) Michelin XDA5 509 19 11 40.6275/80R22.5G (14PR) Michelin XD4 509 19 10.9 40.8275/80R22.5G (14PR) Michelin XZE2 517 18.6 11.1 40.2275/80R22.5H (16PR) Michelin XZE2 516 18.7 11.1 40.2295/75R22.5G (14PR) Goodyear G182RSD 512 19 11.3 40.8295/75R22.5G (14PR) Goodyear G338 1AD 509 19.1 11.1 41295/75R22.5G (14PR) Goodyear G372 LHD 508 19.2 11.1 41.1295/75R22.5G (14PR) Goodyear G661HSA 512 19 11.3 40.6295/75R22.5G (14PR) Hankook AH12 517 18.8 11.5 40.2295/75R22.5G (14PR) Hankook Z35A 507 19 10.9 40.6295/80R22.5H (16PR) Michelin XZE2+ 500 19.1 11.7 41.5

Tire Size Description Revs/Mile SLR (in.)

Static Load Radius Overall

Width (in.) Overall Dia (in.)



WHEEL & TIRE RATINGS


F-650 / 7502012

MODEL YEAR


225/70R/19.5F (12PR) 6.75 in. 8 hole Steel 7,280 @ 95 psi 13,660 @ 95 psi

225/70R/19.5G (14PR) 6.75 in. 8 hole Steel 7,940 @ 110 psi 15,000 @ 110 psi

245/70R/19.5F (12PR)

6.75 in. 8 hole Steel

8,160 @ 95 psi

7.50 in. 10 hole Steel15,440 @ 95 psi Michelin

15,880 @ 95 psi Goodyear

245/70R/19.5G (14PR)


9,080 @ 110 psi 17,640 @ 110 psi


245/70R/19.5H (16PR)


9,880 @ 120 psi 18,700 @ 120 psi


265/70R/19.5G (14PR)


10,710 @ 120 psi 20,280 @ 120 psi


9R22.5F (12PR) 7.50 in. 10 hole Steel 9,080 @ 105 psi 17,200 @ 105 psi10R22.5F (12PR) 7.50 in. 10 hole Steel 10,410 @ 100 psi 19,760 @ 100 psi10R22.5G (14PR) 7.50 in. 10 hole Steel 11,350 @ 115 psi 21,420 @ 115 psi

7.50 in. Front or Outer Rear 8 hole Polished Alum; 6.75

Inner Rear 8 hole Steel7.50 in. Front or Outer Rear 10 hole Polished Alum; 7.50

Inner Rear 10 hole Steel










Wheel Width (in.) & Type Maximum Tire & Wheel Capacity (lbs.) @ PSIFront Rear

11R22.5H (16PR)


13,220 @ 120 psi 24,020 @ 120 psi8.25 in. 10 hole Steel

235/80R/22.5G (14PR) 7.50 in. 10 hole Steel 9,350 @ 110 psi 17,640 @ 110 psi

255/70R/22.5H (16PR)



255/80R/22.5G (14PR)



275/70R/22.5H (16PR)

7.50 in. 10 hole Steel 13,220 @ 120 psi

24,800 @ 120 psi8.25 in. 10 hole Steel

13,460 @ 120 psi

275/70R/22.5J (18PR)



275/80R/22.5G (14PR)



275/80R/22.5H (16PR)*

7.50 in. 10 hole Steel 13,220 @ 120 psi

26,440 @ 120 psi8.25 in. 10 hole Steel

14,320 @ 120 psi

295/75R/22.5G (14PR)


12,350@ 110 psi

22,700 @ 100 psi Goodyear

22,700 @ 110 psi Hankook

295/80R/22.5H (16PR)


14,800 @ 120 psi 27,760 @ 120 psi

* TBD - Not released at this time

Tire Size, Load Range (PR)

8.25 in. 10 hole Polished

Alum.


Alum.


Alum.


Alum.


Alum.


Alum.


Alum.


Alum.


Alum.

11R22.5G (14PR)




Alum.

11R22.5G (14PR)




Alum.

Wheel Width (in.) & Type Maximum Tire & Wheel Capacity (lbs.) @ PSIFront Rear

Tire Size, Load Range (PR)



TILT HOOD & BACK OF CAB


F-650 / 7502012

MODEL YEAR



INSIDE TO INSIDE RAIL

850.933.50

1168.5

46.01

360.0

14.17

1572.2

61.90

2788.1

109.77

PIVOT POINTHOOD PIVOT 61.8

943.3

37.14

234.0

9.21

1931.0

MAXIMUMHOODTILTHEIGHT

76.02

CLEARANCELIGHTALL CABS

1705.2

67.13

SIDE VIEW REAR VIEW

F-650 / 750


F-650 / 750 SUPER DUTYAIR TANK LOCATIONS

REGULAR CAB


F-650 / 7502012

MODEL YEAR



FR

ON

T A

XL

E C

EN

TE

RL

INE

1009.3

39.74

1868.0

73.54

CH

AS

SIS

CE

NT

ER

LIN

E

TYP.

260.5

10.26

TYP.

693.9

27.32

1000.0

146.3

5.76

DIAMETER TANK221.9

8.74



SUPER CAB


F-650 / 7502012

MODEL YEAR



CH

AS

SIS

CE

NT

ER

LIN

E

TYP.

260.5

10.26

TYP.

693.9

27.32

FR

ON

T A

XLE

CE

NT

ER

LIN

E

1008.8

39.72

1687.9

66.45

1950.1

76.78

2417.0

95.16

1000.0

TYP.146.4

5.76

DIAMETER TANK TYP.221.9

8.74



CREW CAB


F-650 / 7502012

MODEL YEAR



CH

AS

SIS

CE

NT

ER

LIN

E

TYP.

260.5

10.26

TYP.

693.9

27.32

1000.0

TYP.146.4

5.76

DIAMETER TANK TYP.221.9

8.74

FR

ON

T A

XLE

CE

NT

ER

LIN

E

1012.1

39.85

1479.0

58.23

2080.3

81.90

2759.5

108.64


F-650 / 750 SUPER DUTYAIR DRYER LOCATIONS


F-650 / 7502012

MODEL YEAR


NOTES — ALL DIMENSIONS BASED ON A 539 FRAMENOTES — ORDER CODE UNLESS OTHERWISE NOTED.

NOTES — [ ] DIMENSIONS ARE INCHES.

FR

ON

T A

XL

E C

EN

TE

RLI

NE

REGULAR CAB WITH HYDRAULIC BRAKES

1963.0 77.28

SUPER CAB WITH HYDRAULIC BRAKES

2491.0 98.07

REGULAR CAB WITH AIR BRAKES

2015.4 79.34

SUPER CAB WITH AIR BRAKES

2559.4 100.76

CREW CAB WITH AIR OR HYDRAULIC BRAKES

2911.4 114.62

TOP VIEW – FRAME LOCATIONS

REAR VIEW – INSIDE / OUTSIDE FRAME RAIL DIMENSIONS

1000.0

CH

AS

SIS

CE

NT

ER

LIN

E

TYP.

315.5

12.42TYP.

191.3

7.53

TYP.144.0

5.67

TYP.335.0

13.19

433.5

17.06


F-650 / 750 SUPER DUTYBATTERY BOX LOCATIONS

DIESEL ENGINE


F-650 / 7502012

MODEL YEAR




TOP VIEW – LOCATIONS OF FRONT EDGE OF BATTERY BOX (REFER TO TABLE FOR DIMENSIONS)

1000.0

CH

AS

SIS

CE

NT

ER

LIN

E

176.6

6.95

176.6

6.95

177.9

7.00

88.7

3.49

863.1

33.98

824.7

32.47

287.1

11.30

285.7

11.25

417.2

16.42 488.3

19.23

433.5

17.06

433.5

17.06

REAR VIEW – INSIDE / OUTSIDE FRAME RAIL DIMENSIONS

SIDE VIEW – INSIDE / OUTSIDE FRAME RAIL DIMENSIONS

Dimension Distance Mounting DescriptionA 1946.0 [76.61] LSM 2-Battery Box w/ 65 Gal Between-The-Rails (BTR) Fuel TankB 2011.0 [79.17] LSM 3-Battery BoxC 2731.0 [107.52] LSMD 3099.0 [122.01] LSM 2 or 3-Battery Box w/ 35R and 50&65D Fuel Tanks -- Regular & Crew CabE 3292.0 [129.61] LSMF 3771.0 [148.46] LSMG 3868.0 [152.28] LSMH 3228.0 [127.09] RSM 3-Battery Box w/ Dual 45R Fuel Tanks -- Regular CabI 1946.0 [76.61] RSM 2-Battery BoxJ 1851.0 [72.87] RSM 3-Battery Box

2-Battery Box w/ 50 Gal D-Style Fuel Tanks – Super Cab

2 or 3-Battery Box w/ 35R and 50&65D Fuel Tanks – Super Cab 2 or 3-Battery Boxw/ 65R & 80D Fuel Tanks -- Regular & Crew Cab 2 or 3-Battery Box – Super Cab


F-650 / 750 SUPER DUTYBATTERY BOX LOCATION

GASOLINE ENGINE


F-650 / 7502012

MODEL YEAR





F-650 / 750 SUPER DUTYDIESEL FUEL TANK LOCATIONS

LEFT SIDE MOUNTING


F-650 / 7502012

MODEL YEAR



UNDER CAB (UC)

CH

AS

SIS

CE

NT

ER

LIN

E

1255.4

49.43

822.0

32.36

281.4

11.08

REAR VIEW: 13” DEEP UC

FR

ON

T A

XL

E C

EN

TE

RL

INE

704.0

27.72

194.0

7.64

544.0

21.42

415.1

16.34

80 GAL

480.0 18.90

50 GAL

880.0 34.65

65 GAL

1145.0 45.08

80 GAL

1410.0 55.51

SIDE VIEW: 16” DEEP UC

REAR VIEW: 16” DEEP UC

CH

AS

SIS

CE

NT

ER

LIN

E

860.9

33.89

1294.3

50.96

364.8

14.36

FR

ON

T A

XL

E C

EN

TE

RL

INE

704.0

27.72

194.0

7.64

544.0

21.4265 GAL

480.0 18.90

35 GAL

908.0 35.75

45 GAL

1165.0 45.87

65 GAL

1677.0 66.02

333.0

13.11



RIGHT SIDE MOUNTING


F-650 / 7502012

MODEL YEAR



FR

ON

T A

XL

E C

EN

TE

RL

INE

704.0

27.72

194.0

7.64

544.0

21.4265 GAL

480.0 18.90

45 GAL

1165.0 45.87

65 GAL

1677.0 66.02

333.0

13.11

CH

AS

SIS

CE

NT

ER

LIN

E

822.0

32.36

1255.4

49.43

281.4

11.08

REAR VIEW: 13” DEEP UC SIDE VIEW: 13” DEEP UC

REAR VIEW: 13” DEEP UC SIDE VIEW: 13” DEEP UCREAR VIEW: 16” DEEP BOC SIDE VIEW: 16” DEEP BOC

F

RO

NT

AX

LE

CE

NT

ER

LIN

E

193.6

7.62

544.0

21.42

50 GAL

880.0 34.65

65 GAL

1145.0 45.08

REG CAB

3168.0 124.72

SUP CAB

3712.0 146.14

CRW CAB

3264.0 128.50

415.2

16.35

CH

AS

SIS

CE

NT

ER

LIN

E

860.9

33.89

1294.3

50.96

364.8

14.36

FR

ON

T A

XL

E C

EN

TE

RL

INE

704.0

27.72

194.0

7.64

544.0

21.42

65 GAL

1145.0 45.08

50 GAL

880.0 34.65

415.2

16.35

CH

AS

SIS

CE

NT

ER

LIN

E

730.3

28.75

1163.8

45.82

364.8

14.36

CH

AS

SIS

CE

NT

ER

LIN

E

641.5

25.25

1074.9

42.32

281.4

11.08

REAR VIEW: 13” DEEP BOC SIDE VIEW: 13” DEEP BOC

FRO

NT A

XLE

CEN

TERL

INE

333.0

13.11

REG CAB3168.0 124.72

SUP CAB

3712.0 146.14

3264.0

CRW CAB

128.50193.6

7.62

544.0

21.4265 GAL

480.0 18.90

45 GAL

1165.0 45.87

65 GAL

1677.0 66.02

BACK OF CAB (BOC) UNDER CAB (UC)



AFT-OF-AXLE BETWEEN-THE-RAILS 65 GALLONS


F-650 / 7502012

MODEL YEAR




1167.9

45.98

1270.0

50.00

1261.9

49.68

800.0

31.50

205.7

8.10205.7

8.10

SIDE VIEW

781.3

30.76

82.6

3.251016.0

40.00

246.1

9.69

569.1

22.41

DIAMETER

55.9 2.20

REAR VIEW

1568.5

61.75

TOP VIEW


F-650 / 750 SUPER DUTYGASOLINE FUEL TANK LOCATIONS

LEFT SIDE MOUNT UNDER CAB


F-650 / 7502012

MODEL YEAR




SIDE VIEW: 13” DEEP 42 GALLON TANK

SIDE VIEW: 13” DEEP 60 GALLON TANK

REAR VIEW: 13” DEEP 42/60 GALLON TANK


F-650 / 750 SUPER DUTYDIESEL EXHAUST FLUID (UREA) TANK LOCATIONS

ALL MODELS


F-650 / 7502012

MODEL YEAR




(Cont'd next page)

CAUTION: Ford Motor Company does not approve of relocating any components of the Diesel Exhaust Fluid (DEF) system and/or the exhaust system

FR

ON

T A

XL

E C

EN

TE

RL

INE

C

E

BA

SIDE VIEW

CH

AS

SIS

CE

NT

ER

LIN

E

F 162.8

6.41

GH

425.4

16.75

DIA.73.3

2.88

REAR VIEW

DEF tank capacity(fuel tank depth) / mounting side 5 Gal/ LSM 9 Gal/ RSM 5 Gal/ LSM 9 Gal/ RSM 9 Gal (13")/ RSM 9 Gal (16")/ RSMFront axle CL to forward face of tank / box A Top 1676.1 2259.0 2206.1 2835.0 1875.0 1875.0Width of tank / box B L & R 209.6 637.2 209.6 637.2 637.2 637.2Forward face to CL frame hole C L & R 116.1 50.5 116.1 50.5 50.5 50.5CL bracket (frame hole) to bracket (frame hole) D R N/A 543.2 N/A 543.2 543.2 543.2Forward face to fill neck CL E Top 101.6 769.7 101.6 769.7 769.7 769.7O/S frame to O/S tank / box F Rear 645.3 608.3 645.3 608.3 608.3 608.31000 to bottom of tank / box G Rear 283.6 299.7 283.6 299.7 299.7 299.7Bottom of tank / box to top of tank / box H Rear 409.8 436.6 409.8 436.6 436.6 436.61000 to bottom of step J Step Rear N/A N/A N/A N/A 269.9 345.0Bottom of step to top of upper step K Step Rear N/A N/A N/A N/A 416.3 491.4O/S frame to O/S step L Step Rear N/A N/A N/A N/A 820.4 818.8Forward face to edge of step M Step Right N/A N/A N/A N/A 80.7 80.7Step length N Step Right N/A N/A N/A N/A 768.0 768.0

Crew Cab3784.0 [149.0] BBC

DEF (Urea) Tank Dimension Description Dimension View(s)Regular Cab

2886.0 [113.6] BBCSuper Cab

3415.0 [134.4] BBC

Revised 09/04/12


F-650 / 750 SUPER DUTYDIESEL EXHAUST FLUID (UREA) TANK LOCATIONS

ALL MODELS (Cont'd)


F-650 / 7502012

MODEL YEAR




FR

ON

T A

XL

E C

EN

TE

RL

INE

MN

A

SIDE VIEW

SIDE VIEW

FR

ON

T A

XL

E C

EN

TE

RL

INE

CD

B

AE

116.2

4.58

CAUTION: Ford Motor Company does not approve of relocating any components of the Diesel Exhaust Fluid (DEF) system and/or the exhaust system

FRONT VIEW

CH

AS

SIS

CE

NT

ER

LIN

E

J

K

L

425.4

16.750

CH

AS

SIS

CE

NT

ER

LIN

E

F

718.7

28.30

G

457.3

18.00H

425.4

16.75

61.5 153.5

6.04

REAR VIEW


F-650 / 750 SUPER DUTYDIESEL EXHAUST SYSTEMS

CUMMINS HORIZONTAL SWITCHBACK


F-650 / 7502012

MODEL YEAR




SCR CAN OUTL

ET8

92.1

3.63

388.0

15.28

182.8

7.20

645.0

25.39

453.5

17.85

DIA. PIPE

101.6 4.00

FR

ON

T A

XL

E C

EN

TE

RL

INE

148.7

5.85

608.0

23.94

SCR CAN

890.0 35.04891.6

35.10



CUMMINS HORIZONTAL SWITCHBACK (Cont'd)


F-650 / 7502012

MODEL YEAR




196.5 [7.74] SUPER CAB0 [0] STD CAB

347.9

13.70

CREW CAB564.0 22.20 666.2

26.23

152.4

6.00

SIDE VIEW – RIGHT SIDE EXIT

347.9

13.70

"A" 446.5

17.58

142.7

5.62

666.2

26.23

152.4

6.00

SIDE VIEW – LEFT SIDE EXIT

REAR VIEW – RIGHT SIDE EXIT

133.5

5.26

157.5

6.20

15

INSIDE TO INSIDE OF RAIL

850.9 33.50

REAR VIEW – LEFT SIDE EXIT


850.9 33.50

157.5

6.20

133.5

5.26

15

117.0

4.61

273.2

10.75

273.2

10.75

133.5

5.26



CUMMINS INLIINE – HENDRICKSON SUSPENSION


F-650 / 7502012

MODEL YEAR




Revised 09/24/12

TCD DimensionDescription * Dimension View

RegularCab

SuperCab

CrewCab

Wheelbase

Rear Axle CLTo TCD CL

Front Axle CLto TCD CL

Outside of Frame toOutside of TCD

Top of Frame toTop of TCD

Horizontal Distance CLFrame Hole (TCD Bracket)to Frame Hole (SCR Can)

Vertical Distance CL FrameHole (TCD Bracket) toFrame Hole (SCR Can)

Top

Top

Top

Rear

Rear

RH

RH

A

B

C

E

D

F

G

4930[194.1]

903[35.5]

4027[158.5]

5080[200.0]

903[35.5]

4177[164.4]

5380[211.8]

908[35.7]

4472[176.1]

5540[218.1]

906[35.7]

4634[182.4]

5160[203.1]

941[37.0]

4219[166.1]

5460[215.0]

894[35.2]

4566[179.8]

736.7[29.0]

355.6[14.0]

288[11.3]

61[2.4]

5610[220.9]

902[35.5]

4708[185.3]

4930[194.1]

903[35.5]

4027[158.5]

5380[211.8]

908[35.7]

4472[176.1]

5540[218.1]

906[35.7]

4634[182.4]

* TCD = Temperature Control Device over tailpipe to enhance heat distribution

Forward of Rear Axle Exit for Hendrickson Suspension Only



CUMMINS VERTICAL SWITCHBACK


F-650 / 7502012

MODEL YEAR




2602 [102.44] SUPER CAB2970 [116.93] CREW CAB

FRO

NT

AXL

E C

EN

TER

LIN

E

148.9[5.86]

PIPE DIA.127.0[5.00]

GUARD DIA.144.9[5.71]

22.6[.89]

SIDE VIEW

2074 [81.65] STD CAB

2516.9[99.09]

2597.9[102.28]

720.8[28.38]

243.0[9.57]

828.1[32.60]

909.1[35.79]

REAR VIEW

TOP VIEW

Revised 09/24/12



CUMMINS INLINE


F-650 / 7502012

MODEL YEAR




(Cont'd next page)


850.9 33.50

145.9

5.74

R

178.4

7.02

133.5

5.26

REAR VIEW – COMMON TO ALL INLINE EXHAUSTS

FR

ON

T A

XLE

CE

NT

ER

LIN

E

DPF CAN

818.5 32.22

DECOMPOSITION PIPE

570.4 22.46

SCR CAN

859.0 33.82 1516.3 STD/CRW

1708.3 [106.63] SUPER

59.70DIA.101.6

4.00

RH SIDE VIEW – COMMON TO ALL INLINE EXHAUSTS

FRONT OFVEHICLE

FRONT OFVEHICLE

TOP VIEW – COMMON TO ALL INLINE EXHAUSTS



CUMMINS INLINE (Cont'd)


F-650 / 7502012

MODEL YEAR




(Cont'd next page)


850.9 33.50

178.4

7.02

133.5

5.26

15

REAR VIEW – RIGHT SIDE EXIT BEFORE REAR AXLE

796.5

31.36

SCR CAN

DIA.152.4

6.00

LEFT SIDE VIEW – RIGHT SIDE EXIT BEFORE REAR AXLE





F-650 / 7502012

MODEL YEAR


1782.9

70.19

VARIES BY WBSCR CAN

267.1

10.52

271.8

10.70

832.3

32.77

94.6

3.72

188.0

7.40189.1

7.45

DIA.152.4

6.00

LEFT SIDE VIEW – RIGHT SIDE EXIT AFT-OF-REAR AXLE



(Cont'd next page)

TOP VIEW – RIGHT SIDE EXIT AFT-OF-REAR AXLE

REAR VIEW – RIGHT SIDE EXIT AFT-OF-REAR AXLE

INSIDE TO INSIDE RAIL

850.9 33.50

177.4

6.98

201.3

7.92

15





F-650 / 7502012

MODEL YEAR




TOP VIEW – RIGHT SIDE EXIT WITH AFT-OF-REAR AXLE BETWEEN-THE-RAILS 65 GAL FUEL TANK

REAR VIEW – RIGHT SIDE EXIT WITH AFT-OF-REAR AXLE BETWEEN-THE-RAILS 65 GAL FUEL TANK

280.7

11.05

126.3

4.97


850.9 33.50

343.3

13.52

168.6

6.64

268.1

10.56

188.7

7.43

830.0

32.68

94.3

3.71

187.5

7.38

190.8

7.51

69.1

2.72

LEFT SIDE VIEW – RIGHT SIDE EXIT WITH AFT-OF-REAR AXLE BETWEEN-THE-RAILS 65 GAL FUEL TANK

903.6

35.58

745.3

29.34

264.8

10.43

2161.9

85.11

214.8

8.46DIA.152.4

6.00

RIGHT SIDE VIEW – RIGHT SIDE EXIT WITH AFT-OF-REAR AXLE BETWEEN-THE-RAILS 65 GAL FUEL TANK


F-650 / 750 SUPER DUTYGASOLINE EXHAUST SYSTEM

HORIZONTAL INLINE


F-650 / 7502012

MODEL YEAR




TOP VIEW

REAR VIEWRIGHT SIDE VIEW: INSIDE OF PASSENGER SIDE FRAME RAIL


F-650 / 750 SUPER DUTYFRAME COMPONENTS

REGULAR CAB - DIESEL ENGINE


F-650 / 7502012

MODEL YEAR


NOTES — DIMENSIONS ARE INCHES.NOTES — ALL DIMENSIONS BASED ON A 539 FRAMENOTES — ORDER CODE UNLESS OTHERWISE NOTED.

(Cont'd next page)

Exhaust RH Back of Cab DPF & SCR; RH Horizontal Outlet Fuel Tanks LH Under Cab – 45 Gallon 13” Deep Rectangular Battery Box RH Under Cab – 2 or 3 Batteries DEF (Urea) Tank RH Back of Cab – 9 GallonDPF – Diesel Particulate FilterSCR – Selective Catalytic ReductionDEF – Diesel Exhaust Fluid

36 723624

BACKOF

CAB

0

121224 48 6048 120 (IN)1089684

FUEL TANK

STANDARD CAB

FRONT

REGULAR CAB

FUEL TANK

BATTERY BOX

DEF TANK



REGULAR CAB - DIESEL ENGINE (Cont'd)


F-650 / 7502012

MODEL YEAR



(Cont'd next page)

36 723624

BACKOF

CAB

0

121224 48 6048 108 (IN)84 96

FUEL TANK

STD CAB

FRONT

REGULAR CAB

FUEL TANK

DPF – Diesel Particulate FilterSCR – Selective Catalytic ReductionDEF – Diesel Exhaust Fluid

BATTERY BOX

DEF TANK

Exhaust RH Under Cab DPF & SCR; LH Horizontal Outlet or RH Horizontal Outlet or RH Vertical Outlet Fuel Tanks LH Under Cab – 45 Gallon 13” Deep Rectangular Battery Box LH Behind Fuel Tank – 2 or 3 Batteries DEF (Urea) Tank RH Back of Cab – 9 Gallon





F-650 / 7502012

MODEL YEAR



(Cont'd next page)

36 723624

BACKOF

CAB

0

121224 48 6048 120 (IN)1089684

FUEL TANK

STANDARD CAB

FRONT

Exhaust RH Back of Cab DPF & SCR; RH Horizontal Outlet Fuel Tanks LH Under Cab – 50 Gallon 16” Deep D-Style Battery Box RH Under Cab – 2 or 3 Batteries DEF (Urea) Tank LH Under Cab – 5 Gallon or RH Back of Cab – 9 Gallon

REGULAR CAB

FUEL TANK


BATTERY BOX

DEF TANK

DEF TANK





F-650 / 7502012

MODEL YEAR



(Cont'd next page)

36 723624

BACKOF

CAB

0

121224 48 6048 108 (IN)84 96

FUEL TANK

STD CAB

FRONT

REGULAR CAB

FUEL TANK


DEF TANK

DEF TANK

BATTERY BOX

Exhaust RH Under Cab DPF & SCR; LH Horizontal Outlet or RH Horizontal Outlet or RH Vertical Outlet Fuel Tanks LH Under Cab – 50 Gallon 16” Deep D-Style Battery Box LH Behind Fuel Tank – 2 or 3 Batteries DEF (Urea) Tank LH Under Cab – 5 Gallon or RH Back of Cab – 9 Gallon





F-650 / 7502012

MODEL YEAR



(Cont'd next page)

36 723624

BACKOF

CAB

0

121224 48 6048 120 (IN)1089684

FUEL TANK

STANDARD CAB

F R O N T

Exhaust RH Back of Cab DPF & SCR; RH Horizontal Outlet Fuel Tanks LH Under Cab – 65 Gallon 13” Deep Rectangular Battery Box RH Under Cab – 2 or 3 Batteries DEF (Urea) Tank RH Back of Cab – 9 Gallon

REGULAR CAB


BATTERY BOX

DEF TANK





F-650 / 7502012

MODEL YEAR



(Cont'd next page)

36 723624

BACKOF

CAB

0

121224 48 6048 108 (IN)84 96

FUEL TANK

STD CAB

FRONT

REGULAR CAB

FUEL TANK

Exhaust RH Under Cab DPF & SCR; LH Horizontal Outlet or RH Horizontal Outlet or RH Vertical Outlet Fuel Tanks LH Under Cab – 65 Gallon 13” Deep Rectangular Battery Box LH Behind Fuel Tank – 2 or 3 Batteries DEF (Urea) Tank RH Back of Cab – 9 GallonDPF – Diesel Particulate FilterSCR – Selective Catalytic ReductionDEF – Diesel Exhaust Fluid

BATTERY BOX

DEF TANK





F-650 / 7502012

MODEL YEAR



(Cont'd next page)

36 723624

BACKOF

CAB

0

121224 48 6048 120 (IN)1089684

FUEL TANK

STANDARD CAB

F R O N T

Exhaust RH Back of Cab DPF & SCR; RH Horizontal Outlet Fuel Tanks LH Under Cab – 65 Gallon 16” Deep D-Style Battery Box RH Under Cab – 2 or 3 Batteries DEF (Urea) Tank RH Back of Cab – 9 Gallon

REGULAR CAB

FUEL TANK


BATTERY BOX

DEF TANK





F-650 / 7502012

MODEL YEAR



(Cont'd next page)

36 723624

BACKOF

CAB

0

121224 48 6048 108 (IN)84 96

FUEL TANK

STD CAB

FRONT

Exhaust RH Under Cab DPF & SCR; LH Horizontal Outlet or RH Horizontal Outlet or RH Vertical Outlet Fuel Tanks LH Under Cab – 65 Gallon 16” Deep D-Style Battery Box LH Behind Fuel Tank – 2 or 3 Batteries DEF (Urea) Tank RH Back of Cab – 9 Gallon

REGULAR CAB

FUEL TANK


DEF TANK

BATTERY BOX





F-650 / 7502012

MODEL YEAR



(Cont'd next page)

36 723624

BACKOF

CAB

0

121224 48 6048 120 (IN)1089684

FUEL TANKS

STANDARD CAB

FRONT

Exhaust RH Back of Cab DPF & SCR; RH Horizontal Outlet Fuel Tanks LH Under Cab – 45 or 65 Gallon 13” Deep Rectangular Battery Box RH Under Cab – 2 or 3 Batteries DEF (Urea) Tank RH Back of Cab – 9 Gallon

REGULAR CAB


BATTERY BOX

DEF TANK

FUEL TANK





F-650 / 7502012

MODEL YEAR



(Cont'd next page)

36 723624

BACKOF

CAB

0

121224 48 6048 108 (IN)84 96

FUEL TANKS

STD CAB

FRONT

REGULAR CAB

FUEL TANK

Exhaust RH Under Cab DPF & SCR; LH Horizontal Outlet or RH Horizontal Outlet or RH Vertical Outlet Fuel Tanks LH Under Cab – 45 or 65 Gallon 13” Deep Rectangular Battery Box LH Behind Fuel Tank – 2 or 3 Batteries DEF (Urea) Tank RH Back of Cab – 9 GallonDPF – Diesel Particulate FilterSCR – Selective Catalytic ReductionDEF – Diesel Exhaust Fluid

BATTERY BOX

DEF TANK





F-650 / 7502012

MODEL YEAR



(Cont'd next page)

36 723624

BACKOF

CAB

0

121224 48 6048 120 (IN)1089684

FUEL TANK

STANDARD CAB

FRONT

Exhaust RH Back of Cab DPF & SCR; RH Horizontal Outlet Fuel Tanks LH Under Cab – 80 Gallon 16” Deep D-Style Battery Box RH Under Cab – 2 or 3 Batteries DEF (Urea) Tank RH Back of Cab – 9 Gallon

REGULAR CAB

FUEL TANK


BATTERY BOX

DEF TANK





F-650 / 7502012

MODEL YEAR



(Cont'd next page)

36 723624

BACKOF

CAB

0

121224 48 6048 108 (IN)84 96

FUEL TANK

STD CAB

FRONT

Exhaust RH Under Cab DPF & SCR; LH Horizontal Outlet or RH Horizontal Outlet or RH Vertical Outlet Fuel Tanks LH Under Cab – 80 Gallon 16” Deep D-Style Battery Box LH Behind Fuel Tank – 2 or 3 Batteries DEF (Urea) Tank RH Back of Cab – 9 Gallon

REGULAR CAB

FUEL TANK


DEF TANK

BATTERY BOX





F-650 / 7502012

MODEL YEAR



(Cont'd next page)

36 723624

BACKOF

CAB

0

121224 48 6048 108 (IN)84 96

FUEL TANK

STD CAB

FRONT

REGULAR CAB

FUEL TANK

Exhaust RH Under Cab DPF & SCR; LH Horizontal Outlet or RH Horizontal Outlet or RH Vertical Outlet Fuel Tanks LH Under Cab – 35 Gallon 13” Deep Rectangular Battery Box Temporary-Mounted Battery DEF (Urea) Tank LH Under Cab – 5 GallonDPF – Diesel Particulate FilterSCR – Selective Catalytic ReductionDEF – Diesel Exhaust Fluid

DEF TANK





F-650 / 7502012

MODEL YEAR



(Cont'd next page)

36 723624

BACKOF

CAB

0

121224 48 6048 120 (IN)1089684

DUAL FUEL TANKS

STANDARD CAB

FRONT

Exhaust RH Back of Cab DPF & SCR; RH Horizontal Outlet Fuel Tanks Dual Under Cab – 45 Gallon 13” Deep Rectangular Battery Box LH Behind Fuel Tank – 2 or 3 Batteries DEF (Urea) Tank RH Back of Cab – 9 Gallon

REGULAR CAB


DEF TANK

DUAL FUEL TANKS

BATTERY BOX





F-650 / 7502012

MODEL YEAR



(Cont'd next page)

36 723624

BACKOF

CAB

0

121224 48 6048 120 (IN)1089684

FUEL TANK

STANDARD CAB

FUEL TANK

FRONT

Exhaust RH Back of Cab DPF & SCR; RH Horizontal Outlet Fuel Tanks Dual Under Cab – LH 65 / RH 45 Gallon 13” Deep Rectangular Battery Box LH Behind Fuel Tank – 2 or 3 Batteries DEF (Urea) Tank RH Back of Cab – 9 Gallon

REGULAR CAB


DEF TANK

FUEL TANK

BATTERY BOXFUEL TANK





F-650 / 7502012

MODEL YEAR



(Cont'd next page)

36 723624

BACKOF

CAB

0

121224 48 6048 120 (IN)1089684

STANDARD CAB FUEL TANK - 65 GAL

FUEL TANK - 65 GAL

FUEL TANK - 50 GAL

FUEL TANK - 50 GAL

FRONT

Exhaust RH Back of Cab DPF & SCR; RH Horizontal Outlet Fuel Tanks Dual Under Cab – 50 or 65 Gallon 16” Deep D-Style Battery Box LH Behind Fuel Tank – 2 or 3 Batteries DEF (Urea) Tank RH Back of Cab – 9 Gallon

REGULAR CAB


DEF TANK

BATTERY BOX





F-650 / 7502012

MODEL YEAR



(Cont'd next page)

36 723624

BACKOF

CAB

0

121224 48 6048 120 (IN)1089684

STANDARD CAB

FUEL TANK

FUEL TANK

FRONT

Exhaust RH Back of Cab DPF & SCR; RH Horizontal Outlet Fuel Tanks Dual Under Cab – LH 80 / RH 65 Gallon – 16” Deep D-Style Battery Box LH Behind Fuel Tank – 2 or 3 Batteries DEF (Urea) Tank RH Back of Cab – 9 Gallon

REGULAR CAB


DEF TANK

BATTERY BOX





F-650 / 7502012

MODEL YEAR



(Cont'd next page)

36 723624

BACKOF

CAB

0

121224 48 6048 120 (IN)1089684

STANDARD CAB

FUEL TANK

FUEL TANK

FRONT

REGULAR CAB

Exhaust RH Under Cab DPF & SCR; LH Horizontal Outlet or RH Horizontal Outlet or RH Vertical Outlet Fuel Tanks Dual – LH Under Cab / RH Back of Cab – 45 Gallon – 13” Deep Rectangular Battery Box LH Behind Fuel Tank – 2 or 3 Batteries DEF (Urea) Tank RH Back of Cab – 9 GallonDPF – Diesel Particulate FilterSCR – Selective Catalytic ReductionDEF – Diesel Exhaust Fluid

BATTERY BOX

DEF TANK





F-650 / 7502012

MODEL YEAR



(Cont'd next page)

36 723624

BACKOF

CAB

0

121224 48 6048 120 (IN)1089684

STANDARD CAB

FUEL TANK

FUEL TANK

FRONT

REGULAR CAB

Exhaust RH Under Cab DPF & SCR; LH Horizontal Outlet or RH Horizontal Outlet or RH Vertical Outlet Fuel Tanks Dual – LH Under Cab 65 Gallon / RH Back of Cab 45 or 65 Gallon – 13” Deep Rectangular Battery Box LH Behind Fuel Tank – 2 or 3 Batteries DEF (Urea) Tank RH Back of Cab – 9 GallonDPF – Diesel Particulate FilterSCR – Selective Catalytic ReductionDEF – Diesel Exhaust Fluid

BATTERY BOX

DEF TANK





F-650 / 7502012

MODEL YEAR



(Cont'd next page)

36 723624

BACKOF

CAB

0

121224 48 6048 120 (IN)1089684

STANDARD CAB FUEL TANK - 65 GAL

FUEL TANK - 65 GAL

FUEL TANK - 50 GAL

FUEL TANK - 50 GAL

FRONT

REGULAR CAB

Exhaust RH Under Cab DPF & SCR; LH Horizontal Outlet or RH Horizontal Outlet or RH Vertical Outlet Fuel Tanks Dual – LH Under Cab / RH Back of Cab – 50 or 65 Gallon 16” Deep D-Style Battery Box LH Behind Fuel Tank – 2 or 3 Batteries DEF (Urea) Tank RH Back of Cab – 9 GallonDPF – Diesel Particulate FilterSCR – Selective Catalytic ReductionDEF – Diesel Exhaust Fluid

BATTERY BOX

DEF TANK





F-650 / 7502012

MODEL YEAR



(Cont'd next page)

36 723624

BACKOF

CAB

0

121224 48 6048 120 (IN)1089684

STANDARD CAB

FUEL TANK

FUEL TANK

FRONT

36 723624

BACKOF

CAB

0

121224 48 6048 120 (IN)1089684

STANDARD CAB

FUEL TANK

FUEL TANK

FRONT

36 723624

BACKOF

CAB

0

121224 48 6048 120 (IN)1089684

STANDARD CAB

FUEL TANK

FUEL TANK

FRONT

REGULAR CAB

Exhaust RH Under Cab DPF & SCR; LH Horizontal Outlet or RH Horizontal Outlet or RH Vertical Outlet Fuel Tanks Dual – LH Under Cab 80 Gallon / RH Back of Cab 65 Gallon – 16” Deep D-Style Battery Box LH Behind Fuel Tank – 2 or 3 Batteries DEF (Urea) Tank RH Back of Cab – 9 GallonDPF – Diesel Particulate FilterSCR – Selective Catalytic ReductionDEF – Diesel Exhaust Fluid

BATTERY BOX

DEF TANK





F-650 / 7502012

MODEL YEAR



(Cont'd next page)

36 723624

BACKOF

CAB

0

121224 48 6048 120 (IN)1089684

STANDARD CAB

FUEL TANK

FRONT

Exhaust RH Back of Cab DPF & SCR; RH Horizontal Outlet Fuel Tanks LH Under Cab – 35 Gallon 13” Deep Rectangular Battery Box Temporary-Mounted Battery DEF (Urea) Tank LH Under Cab – 5 Gallon

REGULAR CAB

FUEL TANK


DEF TANK

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