Download - ett POLY-ROUND - EDT Corp · – Fixed and floating OS Poly-Round ... Machined stainless housing oven bearing: fixed end Cast steel housing oven bearing: expansion end Cast stainless

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AW4 1LIk

EDT Corp 360-574-7294 FAX 360-574-3834 edtcorp.com [email protected] H-15

EDT no-grease Poly-Round®* bearings operate reliably in high temperatures with ZERO maintenance

� ‘Fixed’ and ‘floating’ (expansion) options available – Expansion is accommodated with longer DoubleLock® sleeve – ‘Fixed’ bearing set includes DoubleLock® sleeve and a split collar (stainless steel)

� QF polymer bearing material is rated to 450°F – FA polymer bearing material offers high-temp with FDA-approval for direct and

continuous food or pharmaceutical contact – Other materials available for intermittent temperatures between 450° and 950°F**

� Poly-Round® insert for high temp is dimensioned to allow for part and equipment expansion at elevated temperature – High-temperature Poly-Round® is denoted with suffix ‘-HT’

� On new equipment: consider EDT’s OS (oven style) high temp bearings that offer higher PV capability and easiest installation – Fixed and floating OS Poly-Round® bearings available

(insert part number suffix ‘-OS’)

POLY-ROUND® BEARINGSOPERATING IN HIGH HEAT

Oven Bearings

WHITE 0112

Machined stainless housing oven bearing:

fixed end

Cast steel housing oven bearing: expansion end

Cast stainless housing oven bearing

* All of this information also applies to EDT Poly-Sphere® bearings. Poly-Sphere® bearings require special housing. ** MZ and MY plane bearings that operate above 500°F do so at lower speed and load limits than QF.

EDT exclusive design accommodates shaft expansion

HTE - Expansion end HTV - Fixed end

s-ni::

N

M

OD

H-16 edtcorp.com [email protected] 360-574-7294 FAX 360-574-3834 EDT Corp

Poly-Round® Oven Bearings: Fixed EndOven Poly-Round® bearings are specially dimensioned for high temp environments.

Fixed-end units securely locate shaft within the bearing.

x = Shaft Diameter

Ring Size

Industry EDT

OD inOD mm

Fixed End Components

Bearing Assembly

S N F D M

mm in 16ths Poly-Round® Insert

DoubleLock® sleeve

Fixed End

Split collarV = single split

W = double split

inmm

inmm

inmm

inmm

inmm

121517

1/29/165/8

11/16

891011

203A

1.57540

QFIUAO-A-HT ZALUA6-x-LC ZATVAO-x QFIUA7-x-LCHTV .4511.4

.7920.0

0.4411.2

0.9123.2

1.2331.2

12151720

1/29/165/8

11/163/4

13/16

8910111213

204B

1.85047

QFIUBO-B-HT ZALUB6-x-LC ZATVBO-x QFIUB7-x-LCHTV .512.7

.9423.9

0.5012.7

1.0426.3

1.4436.6

25

3/413/167/8

15/161

1213141516

205C

2.04752

QFIUCO-C-HT ZALUC6-x-LC ZATVCO-x QFIUC7-x-LCHTV .512.7

.9724.6

0.5012.7

1.1027.9

1.4737.3

30

11-1/161-1/81-3/161-1/4

1617181920

206D

2.44162

QFIUDO-D-HT ZALUD6-x-LC ZATVDO-x QFIUD7-x-LCHTV .512.7

1.0225.9

0.5012.7

1.2932.7

1.5238.6

35

1-3/161-1/41-5/161-3/81-7/16

1920212223

207E

2.83572

QFIUEO-E-HT ZALUE6-x-LC ZATVEO-x QFIUE7-x-LCHTV .512.7

1.0326.1

0.5012.7

1.4737.3

1.5338.8

40

1-7/161-1/21-9/161-5/8

23242526

208F

3.15080

QFIUFO-F-HT ZALUF6-x-LC ZATVFO-x QFIUF7-x-LCHTV .512.7

1.0927.6

0.5012.7

1.6040.6

1.5940.4

45

1-1/21-5/8

1-11/161-3/4

24262728

209G

3.34685

QFIUGO-G-HT ZALUG6-x-LC ZATVGO-x QFIUG7-x-LCHTV .512.7

1.0927.6

0.6315.9

1.6642.2

1.7243.7

50

1-11/161-3/4

1-13/161-7/8

1-15/162

272829303132

210H

3.54390

QFIUHO-H-HT ZALUH6-x-LC ZATVHO-x QFIUH7-x-LCHTV .6717.1

1.2732.2

0.6315.9

1.6642.2

1.948.2

55

1-15/162

2-1/162-1/82-3/162-1/4

313233343536

211I

3.937100

QFIUIO-I-HT ZALUI6-x-LC ZATVIO-x QFIUI7-x-LCHTV .7519.1

1.3734.8

0.6315.9

1.8547.0

2.050.8

60

2-3/162-1/42-5/162-3/82-7/16

3536373839

212J

4.331110

QFIUJO-J-HT ZALUJ6-x-LC ZATVJO-x QFIUJ7-x-LCHTV .7519.1

1.4135.8

0.6315.9

1.4436.5

2.0451.8

70

2-7/162-1/22-5/8

2-11/162-3/4

3840424344

214K

4.921125

QFIUKO-K-HT ZALUK6-x-LC ZATVKO-x QFIUK7-x-LCHTV .820.3

1.5539.4

0.7519.1

2.1053.3

2.358.4

75

2-11/162-3/4

2-13/162-7/8

2-15/163

434445464748

215L

5.118130

QFIULO-L-HT ZALUL6-x-LC ZATVLO-x QFIUL7-x-LCHTV .8822.3

1.6942.9

0.7519.1

2.1053.3

2.4462.0

80

2-15/163

3-1/83-3/16

47485051

216M

5.511140

QFIUMO-M-HT ZALUM6-x-LC ZAT_MO-x QFIUM7-x-LCHTV .8822.3

1.7243.7

0.7519.1

2.3559.7

2.4762.7

WHITE 0112

o H

C

02

EDT Corp 360-574-7294 FAX 360-574-3834 edtcorp.com [email protected] H-17

Poly-Round® Oven Bearings: Expansion EndHigh Temperature Poly-Round® with long (-04) DoubleLock® Sleeve

accommodates expansion of equipment as temperature rises and falls.

x = Shaft Diameter

Ring Size

Industry EDT

OD in inchesOD in mm

Expansion End Components

Bearing Assembly

K A B C E D2 G

mm in 16ths Poly-Round® insert

DoubleLock® sleeve (long)

inmm

inmm

inmm

inmm

inmm

inmm

inmm

121517

1/29/165/8

11/16

891011

203A

1.57540

QFIUAO-A-HT ZALUA6-x-04LC QFIUA7-x-LCHTE 1.4938

1.0426.4

0.6015.2

0.348.7

0.7519.1

1.5438

1.3835.1

12151720

1/29/165/8

11/163/4

13/16

8910111213

204B

1.85047

QFIUBO-B-HT ZALUB6-x-04LC QFIUB7-x-LCHTE 1.6341

1.1027.9

0.6015.2

0.4411.2

0.9423.8

1.644

1.5739.8

25

3/413/167/8

15/161

1213141516

205C

2.04752

QFIUCO-C-HT ZALUC6-x-04LC QFIUC7-x-LCHTE 1.7544

1.1629.5

0.6616.8

0.4711.9

0.9423.8

1.743

1.6341.4

30

11-1/161-1/81-3/161-1/4

1617181920

206D

2.44162

QFIUDO-D-HT ZALUD6-x-04LC QFIUD7-x-LCHTE 2.050

1.3032.9

0.8020.2

0.5213.2

0.9925.1

1.948

1.8246.2

35

1-3/161-1/41-5/161-3/81-7/16

1920212223

207E

2.83572

QFIUEO-E-HT ZALUE6-x-04LC QFIUE7-x-LCHTE 2.2557

1.4737.3

0.9724.6

0.5313.5

1.0025.4

2.153

2.0050.8

40

1-7/161-1/21-9/161-5/8

23242526

208F

3.15080

QFIUFO-F-HT ZALUF6-x-04LC QFIUF7-x-LCHTE 2.3860

1.5138.3

1.0125.6

0.5915.0

1.0927.8

2.256

2.1354.1

45

1-1/21-5/8

1-11/161-3/4

24262728

209G

3.34685

QFIUGO-G-HT ZALUG6-x-04LC QFIUG7-x-LCHTE 2.7570

1.6943.0

1.0727.2

0.5915.0

1.2231.0

2.358

2.3258.9

50

1-11/161-3/4

1-13/161-7/8

1-15/162

272829303132

210H

3.54390

QFIUHO-H-HT ZALUH6-x-04LC QFIUH7-x-LCHTE 3.076

1.6943.0

1.0727.2

0.6015.2

1.2231.0

2.358

2.3258.9

55

1-15/162

2-1/162-1/82-3/162-1/4

313233343536

211I

3.937100

QFIUIO-I-HT ZALUI6-x-04LC QFIUI7-x-LCHTE 3.2583

1.8547.0

1.2231.1

0.6215.8

1.2531.8

2.563

2.5063.6

60

2-3/162-1/42-5/162-3/82-7/16

3536373839

212J

4.331110

QFIUJO-J-HT ZALUJ6-x-04LC QFIUJ7-x-LCHTE 3.486

2.0652.4

1.4436.5

0.6616.8

1.2832.5

2.769

2.7569.9

70

2-7/162-1/22-5/8

2-11/162-3/4

3840424344

214K

4.921125

QFIUKO-K-HT ZALUK6-x-04LC QFIUK7-x-LCHTE 3.896

2.1053.3

1.3534.3

0.7519.0

1.5038.1

2.769

2.8873.2

75

2-11/162-3/4

2-13/162-7/8

2-15/163

434445464748

215L

5.118130

QFIULO-L-HT ZALUL6-x-04LC QFIUL7-x-LCHTE 4.13105

2.0451.8

1.2932.7

.8120.5

1.5639.7

2.769

2.8873.2

80

2-15/163

3-1/83-3/16

47485051

216M

5.511140

QFIUMO-M-HT ZALUM6-x-04LC QFIUM7-x-LCHTE4.7120

2.2657.4

1.5138.4

.8421.3

1.5940.4

2.460

3.1379.5

WHITE 0112

View A (standard) View BD2 - D = 0.6’ length for expansion

View A (standard) View B

Profile of an Oven Poly-Round® in a housing

EDT Corp 1006-J NE 146th Street, Vancouver, WA 98685 USA PHONE 360-574-7294 FAX 360-574-3834 edtcorp.com [email protected]

COMPARE THE COSTS OF OWNERSHIP OF

EDT Poly-Round® vs Ball Bearings ON OVEN BELT SUPPORT ROLLERS

EDT bearings save money, time, and labor!

0412

Plus significantly reduced maintenance scheduling and downtime!

Year 2Same costs as year 1: Bearing components ($177.54x4), labor ($30x4), lubrication ($260) $1,090.16

OEM bearing cost $ 2,180.32 per bearing over 2 years ( $1090.16 + $1090.16 = $2180.32)

versus EDT bearing cost $ 743.00 per bearing over 2 years ( $460.00 + $283.00 = $743.00)

2-YEAR SAVINGS $ 1,437.32 x 32 bearings per oven = $45,994.24 savings

Year 14 total change-outs $1,090.16

Year 1Cost of each bearing $460.00

Original bearing cost $ 1090.16 per bearing over 1 yearversus EDT bearing cost $ 460.00 per bearing over 1 year

FIRST-YEAR SAVINGS $ 630.16 x 32 bearings per oven = $20,165.12 savings

Based on re-using housing and sleeve, flipping insert

after 6 months, and replacing insert every 12 months

Based on replacing bearing and housing

every 3 months

Year 2Replace insert only (p/n QFIUEO-E-HT $223), labor ($30), 6 months later flip insert ($30) $283.00

Cost to purchase ball bearing & housingAMI UCTB207-23-C4H23 $ 177.54

Cost to install original bearingLabor (1 hour at $30/hr) $ 30.00

Cost to lubricate ball bearing(i.e. Lubriplate® Syn 1600) 50¢/oz x 1 oz (i.e. Lubriplate® LFG) $ 0.50Labor (50¢ per min) x 1 min + 0.50x 260 (daily, 5 days/week x 52 weeks) x 260 $ 260.00

Cost to replace bearing assemblyCost of bearing $ 177.54Labor (1 hour at $30/hr) $ 30.00x 3 (replace bearing every 3 months) x 3 $ 622.62

Cost to purchase EDT bearing & housingQF9FE7-23-LCHTE $ 400.00

Cost to install EDT bearingLabor (1 hour at $30/hr) $ 30.00

Cost to lubricate EDT bearingNo lubricant needed 0

Cost to flip bearing component after 6 monthsNothing to purchase $ 0Labor (1 hour at $30/hr) + 30.00 $ 30.00

Flip QFIUEO-E-HT

180º after wear is too

much in one direction.

Cost of original non-corrosive ball bearing (in metal housing)

over 1 year

Cost of EDT QF Poly-Round®

(in metal housing)over 1 year