Effective October 2014 www.cardcompro.com 1
SERIES CWW451T 2” x 4½” - C1
EXTERIOR GLAZED
SECTION C1SERIES CWW451T
THERMALLY BROKEN FRONT GLAZEDWINDOW WALL / STOREFRONT SYSTEM
2" X 41/2" for 1" GLAZING
INSTALLATION INSTRUCTIONS
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SERIES CWW451T 2” x 4½” - C1
INTERIOR GLAZED
Effective October 2014 www.cardcompro.com 3
SERIES CWW451T 2” x 4½” - C1
TABLE OF CONTENTSGENERAL NOTES ................................................................................................................. 4 - 5Common Storefront System Field Failures................................................................................... 6Key Elevations ............................................................................................................................. 7System Component Identification ........................................................................................... 8 - 9FRAME FABRICATIONDetermine Frame Size................................................................................................................. 11Cut Lengths .........................................................................................................................12 - 15Fabricate Subsill Receptor .......................................................................................................... 16Fabricate Sill, Vertical & Jamb Members ..............................................................................17 - 19
FRAME ASSEMBLYAssemble Frames.................................................................................................................20 - 22Subsill Receptor End Dam .......................................................................................................... 23
FRAME INSTALLATIONInstall Subsill Receptor ................................................................................................................ 23Subsill Receptor Splice................................................................................................................ 24Clean Subsill Receptor ................................................................................................................ 25Expansion Mullion ....................................................................................................................... 26Panel Installation ..................................................................................................................27 - 28
GLAZINGABC’s of Glazing ................................................................................................................ 29 - 30Install Water Diverter .................................................................................................................. 31Glazing Steps .............................................................................................................................. 32Anti-Walk Block Installation ..................................................................................................33 - 34
SPECIAL CONDITIONSDoorframe at Subsill Receptor, T-Bar and Door Jamb .........................................................35 - 37Corner Mullions ........................................................................................................................... 38Column Covers ............................................................................................................................ 39
PERIMETER SEALPerimeter Seal ............................................................................................................................. 40Sealant Coverage Chart .............................................................................................................. 41
PERIMETER ANCHOR CHARTSFastener Embedment .................................................................................................................. 42Wood Substrate Fastener Schematics .................................................................................43 - 46Steel Substrate Fastener Schematics ..................................................................................47 - 50Concrete Substrate Fastener Schematics ............................................................................51 - 54
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SERIES CWW451T 2” x 4½” - C1
INSTALLATION INSTRUCTIONS
PART 1-Handling, Storing and Protection of Aluminum
A. PRECAUTIONS: The following precautions are recommended to protect architectural aluminum materials against damage. Following these precautions will help ensure early acceptance of your products and workmanship.
B. HANDLE CAREFULLY: All aluminum materials stored at job site must be stored with adequate separation and not stacked directly onto the concrete floor slab to prevent materials from being damaged when handling. Cardboard wrapped or paper interleaved materials must be kept dry.
C. CHECK ARRIVING MATERIALS: Check for quantity and keep records of where various materials are stored.
D. KEEP MATERIAL AWAY FROM WATER, MUD AND SPRAY: Prevent cement, plaster or other materials from damaging the finish.
E. PROTECT MATERIALS AFTER ERECTION: Wrap aluminum section profiles with polyethylene or protect by erecting a polyethylene splatter screen. Cement, plaster, terrazzo, other alkaline solutions and acid based materials used to clean masonry are very harmful to the finish and should be removed with water and mild soap IMMEDIATELY. Please reference AAMA 609 and AAMA 610-2 for cleaning architectural aluminum.
PART 2- General Installation Instructions
A. CHECK SHOP DRAWINGS, INSTALLATION INSTRUCTIONS AND GLAZING INSTRUCTIONS to become thoroughly familiar with the project. The SHOP DRAWINGS take precedence and include specific details for the project. The INSTALLATION INSTRUCTIONS are of general nature and cover most common conditions.
B. ERECTION: All materials are to be installed plumb, level and true.
C. BENCH MARKS: All work should start from bench marks and/or column lines established by the ARCHITECTURAL DRAWINGS and the GENERAL CONTRACTOR with guaranteed accuracy. Check mullion spacing from both ends of masonry opening to prevent dimensional build-up of daylight opening.
D. SURROUNDING CONDITIONS: Make certain construction which will receive your materials is in accordance with the contract documents. Notify the general contractor in writing of any discrepancies and resolve differences before proceeding with work.
E. ISOLATION OF ALUMINUM: Aluminum to be placed in direct contact with uncured masonry or incompatible materials should be isolated with a heavy coat of zinc chromate or bituminous paint.
F. SEALANTS: Sealants must be compatible with all materials which they have contact, including other sealant surfaces. Consult with sealant manufacturer for recommendations relative to joint size, shelf life, compatibility, cleaning/priming, tooling, adhesion, etc. It is the responsibility of the GLAZING CONTRACTOR to submit a statement from the sealant manufacturer indicating that glass and glazing materials have been tested for compatibility and adhesion with glazing sealants, and interpreting test results to relative to material performance, including recommendations for primers and substrate preparation required to obtain adhesion. The chemical compatibility of all glazing materials and framing sealants with each other and with like materials used in glass fabrication must be established. This is required on every project.
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SERIES CWW451T 2” x 4½” - C1
INSTALLATION INSTRUCTIONS(Continued)
G. FASTENING: Within the body of these instructions, “fastening” means any method of securing one part to another or to adjacent materials. Only those fasteners used within the system are specified in these instructions. Due to various substrates to which the framing may be attached, structural perimeter anchor fasteners are not specified in these instructions. For structural perimeter fasteners, reference the shop drawings, structural anchor charts or consult with the fastener supplier.
H. BUILDING CODES: Glass and glazing codes governing the design and use of products vary widely throughout the USA. Cardinal Commercial Products does not control the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibility for these design considerations. It is the responsibility of the owner, specifier, architect, general contractor and installer to make these selections in strict conformance with all applicable codes.
I. EXPANSION JOINTS: Expansion joints and perimeter seals shown in these instructions and in the shop drawings are shown at normal size. Actual dimensions may vary due to perimeter conditions and differences in metal temperature between time of fabrication and the time of installation. Detailed instructions and formula used to calculate expansion joints are shown within the body of these instructions.
J. FIELD TESTING: It is recommended that AAMA 501.2 Water Hose Test be conducted once a sufficient portion of the framing is installed, glazed and sealed to ensure proper installation. This test should be repeated on large projects at specific intervals as deemed necessary by job conditions and acceptable quality control standards.
K. COORDINATION WITH OTHER TRADES: Coordinate with the GENERAL CONTRACTOR and sequence with other trades any materials which offset your framing installation. For example, backup walls, partitions, ceilings, mechanical ducts, converters, etc.
L. FINAL CLEANING (CARE AND MAINTENANCE): Final cleaning of exposed aluminum surfaces should be done in accordance with AAMA publications 609.1 for anodized aluminum and AAMA 610.1 for applied painted coatings (liquid or powder). M. PRODUCT DESIGN CHANGES: Cardinal Commercial Products reserves the right to change product designs without prior notice when deemed necessary for product improvement. Please visit our website at www.cardcompro.com for the latest product installation instruction manual prior to commencing work.
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SERIES CWW451T 2” x 4½” - C1
AVOID THESE COMMON INSTALLATION PRACTICES
COMMON STOREFRONT SYSTEM FIELD FAILURES
1. Product not installed in accordance with manufacturer’s installation instructions.2. Workmanship.3. Frames not installed level, true and plumb.4. Frames not anchored properly to substrate to resist dynamic forces of shear, tension and compression.5. Leaks at subsill pan receptor/flashing due to design or workmanship.6. Debris left in glazing pockets and subsill pan receptor blocking weep holes.7. Glazing gaskets not installed properly and failure to seal corners.8. Water diverters not installed each end of intermediate horizontals.9. End dams not installed at each end of subsill receptor pan.10. Glazing: a. Glass not centered into opening. b. Positioning of setting blocks. c. Not using anti-walk blocks in areas prone to seismic movement. d. Not using anti-walk blocks in areas with helicopter traffic.
KEY WATER CONTROL FEATURES
A well designed storefront system has a full height interior leg with a recessed cavity for holding sealant to ensure a good seal between the subsill pan and the sill framing member. The subsill pan must have a recessed cavity so structural fasteners can be installed, cap sealed and inspected prior to installing the frame panels. To reduce air infiltration and to prevent harmonic whistling noises, each weep hole should be backed by a urethane coated baffle. A High Performance subsill pan design is standard for all Cardinal Commercial Products storefront systems.
Fig. 6.1
AB
A
C
Sill flashing interior leg less than full height
Fastener penetrating interior flashing leg
No sill flashing
No sill flashing
A
C
B
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SERIES CWW451T 2” x 4½” - C1
4
CWW451-5TCWW451-6T
CWW451-3
CWW451-2T
CWW451-32
1
CWW451-12
CWW451-11T
CWW451-1T
CWW451-10T9
CWW451-7T CWW451-8T
8
CWW451-4T CWW451-1T
GSK-4(Typ)
76
CWW451-9T
5
CWW451-14TCWW451-6T
3
CWW451-12
CWW451-13T
1
CWW451-12
CWW451-11T
*Includes 1/8” allowance for subsill receptor
* *
KEY ELEVATION
6 7
1
8 7 9
2 3
4 5
EXTERIOR GLAZE INTERIOR GLAZE
2"2"
2"D
.L.O
.
FRA
ME
HE
IGH
T
MA
SO
NR
Y O
PE
NIN
G
MU
LLIO
N L
EN
GTH
D.L
.O.
1 / 4"
9 / 16"
3 / 8"
41/2"
2" 2" 2" 2"D.L.O. D.L.O. D.L.O.
FRAME WIDTH
MASONRY OPENING
3/8"3/8"
41 / 2"
2"2"
2"D
.L.O
.
FRA
ME
HE
IGH
T
MA
SO
NR
Y O
PE
NIN
G
MU
LLIO
N L
EN
GTH
D.L
.O.
1 / 4"
9 / 16"
3 / 8"
41/2"
STL-3(as Required)
Fig. 7.1
SYSTEM COMPONENT IDENTIFICATION
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SERIES CWW451T 2” x 4½” - C1
Sill Receptor
Horizontal Sections
Vertical Sections
Corners
Sill Receptor
Head(Exterior/Interior)
Interior GlazeHorizontal
Interior GlazeGlass Stop
Interior Glaze Sill Exterior Glaze SillExterior Glaze
HorizontalExterior Glaze
Glass Stop
Mullion
Outside 90° Mullion Outside 90° Mullion
Inside 90° Mullion Inside 90° Mullion
Wall JambMullion
Filler Plate
45°/135° Corner MullionAdapters
Mullion Filler (Male Half) (Female Half)Expansion Mullion
FRAMING SECTIONSDESCRIPTION
CWW451-10T
CWW451-11T CWW451-12CWW451-13T
CWW451-14T CWW451-5T
CWW451-9TCWW451-7T CWW451-8T
CWW451-6T
CWW451-4T
CWW451-3CWW451-2T
CWW451-1T
CWW451-21T
CWW451-22T
CWW451-23T CWW451-24T
CF450-20
CF450-21
SYSTEM COMPONENT IDENTIFICATION
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SERIES CWW451T 2” x 4½” - C1
Offset Hung &Center Hung
Doorframe Jambs,Door Stops andTransom Sash
Glass PocketAdaptors and Fillers
FRAMING SECTIONSDESCRIPTION
ACCESSORIESDESCRIPTION
Transition Adaptor(1" to ¼")
Glazing Pocket Filler
Offset HungDoor Jamb
CF451-15 CF451-16
Transition Adaptor(1" to ½")
CF451-18
Miscellaneous
Gaskets andWeather Strips
WP-4(Doorframe)
Wool PileWeather Strip
Glazing Gaskets
GSK-1(Standard)
GSK-2(Light)
GSK-3(Heavy) Two Finger Gasket
(Expansion Mullion)
Two FingerGasket
GSK-7
#12 X 1¼” PHSquare Drive
Zinc Plated SMSDrive Bit
AF12-5 AF12-4
#10 X 3/8” PPHZinc Plated
AF10-7
Glazing Tape
GT-1
Anti-WalkBlock
(Mullion)
AW-2
Anti-WalkBlock
(Wall Jamb)
AW-3
End Dam
ED-451
WaterDiverter
WD-451-1
Weep Baffel(30 PPI)
WB-1
Setting Block for 1” Glass
HorizontalInteriorGlaze
SB-4 SB-17
Transom SashTransom Sash
Glass Stop
CF200-4 CF200-5
CWW451-30
Snap-InDoor Stop
CF200-7
Snap-InDoor Stop
CF200-8
DoorjambPocket Filler
CF450-16
DOORFRAME SECTIONSDESCRIPTION
#10 X 3/8” FH MSZinc Plated
AF10-17
SB-3
SB-3
Horizontal ExteriorSill Interior/Exterior
Glaze
SillInterior/Exterior
Glaze
Center HungDoor Jamb
Transom Head
CWW451-34
CWW451-13
SYSTEM COMPONENT IDENTIFICATION
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SERIES CWW451T 2” x 4½” - C1
Effective October 2014 www.cardcompro.com 11
SERIES CWW451T 2” x 4½” - C1
⅜"⅜"
*Includes 1/8” allowance for subsill recepror
* *
Measure
Dimension "A" = "B"
Dimension "A" Dimension "B"
Measure
Measure
Masonry OpeningFrame Width
⅜"
¼"
9/16" @ CWW451-6T
Mea
sure
Mea
sure
Mea
sure
Mea
sure
Mea
sure
Mas
onry
Ope
ning
Fram
e H
eigh
tM
ullio
n Le
ngth
Plu
mb
Plu
mb
DETERMINE FRAME SIZE
DETERMINE FRAME WIDTH Measure the width of the masonry opening at top, middle and bottom.Select the smallest dimension measured and subtract 3/4" to determine frame width. See Fig. 11.1.
DETERMINE FRAME HEIGHT Measure the height of masonry opening several times along the entire length of opening. Select the smallest dimension for the masonry opening height. See Fig. 11.2.
ERECTION TOLERANCES:Maximum variation of mullions from plumb or horizontals from level should not exceed 1/8” in 12’-0” or 1/4” in any single run.
CALCULATE FRAME HEIGHT : Subtract 13/16” from masonry opening height. ● Allows 3/8” for caulk joint at head. ● Allows 9/16” for subsill receptor. ● Allows 1/4” for caulk joint beneath subsill.
Fig. 11.1
Fig. 11.2
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SERIES CWW451T 2” x 4½” - C1
CWW451-11T HEAD
CWW451-12 GLASS STOP
CWW451-9T JAMB
CWW451-1T MULLION & CWW451-4T FILLER
CWW451-3 GLASS STOP
CWW451-2T INTERMEDIATE HORIZONTAL
CWW451-5T SILL
CWW451-3 GLASS STOP @ SILL
CWW451-6T SILL RECEPTOR PAN
1/8"1/8"FRAME WIDTH
FRA
ME
HE
IGH
T
NOTE: CWW451-6T is cut Frame Width + 1/4"
FRAME MEMBER CUTTINGEXTERIOR GLAZED
CUT SECTIONS TO SIZE
Sill Receptor Pan: = Overall Frame Width PLUS ¼” to allow for last panel installation.
Mullion, Pocket Filler & Jamb Members: = Frame Height MINUS 9/16” allowance for sill receptor pan. Head, Horizontal & Sill: = Daylight Opening.
Glass Stops: = Daylight Opening MINUS 1/32”.
Fig. 12.1
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SERIES CWW451T 2” x 4½” - C1
CWW451-12
CWW451-3
CWW451-3
CWW451-11T
CWW451-2T
CWW451-5T
CWW451-12
CWW451-3
CWW451-3
CWW451-11T
CWW451-2T
CWW451-5T
CWW
451-
1T
CWW
451-
4T
CWW451-6T
FRAME MEMBER CUTTINGEXTERIOR GLAZED
Fig. 13.1
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SERIES CWW451T 2” x 4½” - C1
CWW451-11T HEAD
CWW451-12 GLASS STOP
CWW451-9T JAMB
CWW451-1T MULLION & CWW451-4T FILLERCWW451-13T INTERMEDIATE HORIZONTAL
CWW451-12 GLASS STOP
CWW451-14T SILL
CWW451-6T SILL RECEPTOR PAN
1/8"1/8"FRAME WIDTH
FRA
ME
HE
IGH
T
NOTE: CWW451-6T is cut Frame Width + 1/4"
FRAME MEMBER CUTTINGINTERIOR GLAZED
CUT SECTIONS TO SIZE
Sill Receptor Pan: = Overall Frame Width PLUS ¼” to allow for last panel installation.
Mullion, Pocket Filler & Jamb Members: = Frame Height MINUS 9/16” allowance for sill receptor pan. Head, Horizontal & Sill: = Daylight Opening.
Glass Stops : = Daylight Opening MINUS 1/32”.
Fig. 14.1
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SERIES CWW451T 2” x 4½” - C1FRAME MEMBER CUTTING
INTERIOR GLAZED
CWW451-12
CWW451-12
CWW451-11
CWW
451-
1T
CWW
451-
4T
CWW451-6T
CWW451-13
CWW451-14T
CWW451-12
CWW451-12
CWW451-11
CWW451-13T
CWW451-14T
CWW451-11T
CWW451-13T
CWW451-11T
Fig. 15.1
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SERIES CWW451T 2” x 4½” - C1
CWW451-6T1/4" Ø Weep Holes
Centered on 'V' groove mark
End of Sill Receptor
Jamb Mullion
CWW451-1T
Jamb
2" 2" 2" 2"
'V' Groove Mark
2 21
/ 32"
Ø 9/32" Holes
2" 2"D.L.O. D.L.O. 2"
CWW451-6T
⅛"⅛"
2" 2" 2" 2"'V' Groove Mark
Fig. 16.1
Fig. 16.2
Cut CWW451-6T sill receptor to frame width + 1/4” as determined in Fig. 12.1 or 14.1.
Drill Ø 1/4” weep holes centered on ‘V’ groove mark as shown in Fig. 17.1 with holes approximately 2” from edge of each vertical member.
Drill ø 9/32” holes centered on ‘V’ groove mark for anchoring CWW451-6T to substrate as shown in Fig. 17.2. Anchoring hole dimensions are located approximately 2” each side of vertical mullion.
SILL RECEPTOR FABRICATION
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SERIES CWW451T 2” x 4½” - C1
111/ 32
"
Ø 9/32" Anchor HolesCWW451-11T
'V' Groove mark 2"
D.L.O.
2"
Fig. 17.1
HEAD and SILL MEMBER FABRICATION
Cut head members to length as determined in Fig. 12.1 or 14.1.Drill anchor holes located approximately 2” from each end centered on ‘V’ groove mark.Reference Fig. 27.1 and Fig. 27.2 for panel installation.
Fig. 17.3
Fig. 17.2
Cut sill members to length as determined in Fig. 12.1 or 14.1.Reference Fig. Fig. 27.1 and Fig. 27.2 for panel installation.
Cut horizontal members length as determined in Fig. 12.1 or 14.1.
CWW451-14T CWW451-5T
D.L.O.
Ø 0.213" Hole (#3 Bit)19/ 32
"
'V' Groove mark
CWW451-13TCWW451-2T
D.L.O.
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SERIES CWW451T 2” x 4½” - C1
3/4"11/4"
2"2"
17 /16 "
7 /32 "
37/64
"37
/64"
7 /32 "
17 /32 "
DG-4Drill Guide
CWW451-4T
CWW451-1T
CWW451-7T CWW451-8T
CWW451-9T
Invert Drill Guide at Sill
HEAD
HORIZONTAL
SILL
BOTTOM
DG-4
TOP
Mark top of Horizontal location.
BOTTOM
DG-4
TOP
BOTTOM
DG-4
TOP
BOTTOM
DG-4
TOP
BOTTOM
DG-4
TOP
BOTTOM
DG-4
TOPDrill with#2 (Ø .221) Bit
MULLION FABRICATION
NOTE: Drill screw spline holes in 90° corner sections in similar manner using DG-4 Drill Guide.
NOTE:Never allow two shallow glazing pockets to face each other within any elevation. Plan vertical fabrication and panel assembly accordingly. Fig. 18.1
Cut vertical members to length as determined in Fig. 12.1 or 14.1.Mark location for Head, Horizontal and Sill. Reference Fig. 7.1 for typical elevation.
VERTICALS - Drill screw spline holes for HEAD, HORIZONTAL and SILL as shown below.
DRILLING SCREW SPLINE HOLES INTO VERTICAL MEMBERS
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SERIES CWW451T 2” x 4½” - C1MULLION FABRICATION
for LONG SPAN D.L.O. and/or HIGH WIND LOAD CONDITIONS
AF10-17#10 x 3/8 FH MS
CWW451-1T
CWW451-4T
HEAD
HORIZONTAL
SILL
Mid-Pointof D.L.O.D
.L.O
.
12"
12"
Drill Ø 0.193 hole (#10 Bit) and Countersink Ø 0.362 x 82ºcentered on 'V' groove
HEAD
HORIZONTAL
LARGE SPANat UPPER LITE
LARGE SPANat LOWER LITE
SILL
Mid-Pointof D.L.O.D
.L.O
.
12"
12"
Fabricate mullion and mullion/filler for attachment screws as shown.Install screws once frame panels are snapped together in opening and prior to glazing. DO NOT over tighten screws.
Fig. 19.1
Fig. 19.2
Fig. 19.3
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SERIES CWW451T 2” x 4½” - C1
CWW451-1 CWW451-4
CWW451-11T
CWW451-14T
CWW451-13T
GT-1Sealant Tape
Sealant Tape
Protective Cover
GT-1Sealant Tape
AF12-4(Typ) AF12-4
(Typ)
Fill gasket reglet with a bead of sealant from bottom of mullion and filler up 1⅜" as shown.
GT-1Sealant Tape
17/16
"1"
1" 1"1"
17 /1
6"
Fig. 20.1
Interior GlazedCut and apply GT-1 sealant tape to verticals at locations where horizontal members intersect as shown in Fig. 20.1. Assemble panel with screws and trim excess tape at joints as required.
INTERIOR GLAZE PANEL ASSEMBLY
NOTE:Never allow two shallow glazing pockets to face each other within any elevation. Plan panel and mullion fabrication accordingly.
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SERIES CWW451T 2” x 4½” - C1
Fig. 21.1
CWW451-1 CWW451-4
CWW451-11T
CWW451-5T
CWW451-2T
GT-1Sealant Tape
Sealant Tape
Protective Cover
GT-1Sealant Tape
AF12-4(Typ) AF12-4
(Typ)
Fill gasket reglet with a bead of sealant from bottom of mullion and filler up 1⅜" as shown.
GT-1Sealant Tape
17/16
"2"
1" 1"2"
17 /1
6"
Exterior GlazedCut and apply GT-1 sealant tape to verticals at locations where horizontal members intersect as shown in Fig. 21.1. Assembled panels with screws and trim excess tape at joints as required.
EXTERIOR GLAZE PANEL ASSEMBLY
NOTE:Never allow two shallow glazing pockets to face each other within any elevation. Plan panel and mullion fabrication accordingly.
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SERIES CWW451T 2” x 4½” - C1
Fig. 22.1
Fig. 22.2
Install GSK-1 gaskets into interior reglets in assembled panels.
Install GSK-1 gaskets into exterior reglets in assembled panels.
Gasket Installation at ShopInstall GSK-1 gaskets into assembled frames as shown in Fig. 22.1 (Exterior Glazed) or Fig. 22.2 (Interior Glazed).Reference Fig. 29.3 for gasket cutting and installation methods.
FRAME ASSEMBLY
(EXTERIOR GLAZED)
(INTERIOR GLAZED)
Effective October 2014 www.cardcompro.com 23
SERIES CWW451T 2” x 4½” - C1
ED-451
Cut GT-1 tape to length and apply to ED-451 End Dam as shown.Peal protective cover fromtape prior to appling to sill receptor.
GT-1
CWW451-6T
ED-451
Apply sealant and tool to ensure water tight joint.
CWW451-6T
ED-451
Install ED-451 End Dam at each end of sill receptor.
ED451End Dam
NOTE: CWW451-6T sill receptors must be level. Reference Fig. 11.1 & 11.2.
Position CWW451-6T as required. Match drill through holes into substrate as specified by fastener manufacture.
Force sealant into anchor holes andsecure to substrate.
Cap seal over screw heads andtool sealant.
SILL RECEPTOR END DAM INSTALLATION
SILL RECEPTOR INSTALLATION
Fig. 23.2
Position CWW451-6T and match drill through anchor holes into substrate with required bit size to specified depth. Clean debris from drilled holes. Shim for proper gap and leveling. Shims must be placed at center of each anchor location. Force sealant into anchor holes and secure with screws. Cap seal all screw heads and tool sealant.
The Sill Receptor must be set level and straight. There is no practical way to level the sill receptor after glazed panels are installed. A sill receptor not level and straight will cause uneven gaps at verticals.
Fig. 23.1
Cut and apply GT-1 adhesive tape to ED-451 and attach to each end of CWW451-6T as shown in Fig. 21.1.Apply sealant to joint as shown and tool to ensure good tight joint.
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SERIES CWW451T 2” x 4½” - C1
Use a Shop Vac to remove all debris from sill receptor.ED-451
Debris
ED-451
ED-451 End Dam
Cap seal head of fasteners
Center WB-1 baffle on each weep hole
ShimWeep hole
Apply sealant full length in “C” slot just prior to installing assembled panels.
Remove all debris from CWW451-6T sill receptor with Shop Vac to prevent blockage of weep holes. See Fig 24.1
Shim between ED-451 End Dams and structure to prevent knocking dam loose and damaging seal.Install WB-1 weep baffles by pressing into reveal and center on each weep hole.
SILL RECEPTOR INSTALLATION
Baffles reduce air and water infiltration. Weep holes without baffles can cause harmonic whistling noise on the inside of building by gusting winds.
Fig. 24.1
Fig. 24.2
CWW451-6T
ED-451
Apply sealant full length in “C” slot just prior to installing assembled panels.
Apply sealant and tool to ensure water tight joint.
“C” Slot
SEQUENCE:
1. Clear debris.
2. Cap seal fastener heads.
3. Install WB-1 Baffles.
4. Install sealant into ‘C’ Slots just prior
to installing panels.
Effective October 2014 www.cardcompro.com 25
SERIES CWW451T 2” x 4½” - C1
Apply bead of sealant at each end of receptor to receive splice sleeve.
SP-450 Splice sleeve(4" x 1/16" x 8") Trim length as required
Fill area behind perimeter sill bridging gap between sill receptor Marry sealant of spice to perimeter seal.
Apply sealant full length in “C” slot just prior to installing assembled panels.
Sealant should fillthermal break cavity.
Tool sealant
Seal interior vertical joint and tool excess sealant.
Fig. 25.1
SILL RECEPTOR SPLICE INSTALLATION
For long run frames, sill receptors must be spliced as shown in Fig 25.1.
26 www.cardcompro.com Effective October 2014
SERIES CWW451T 2” x 4½” - C1
Calculate gap(See Example Below)
CWW451-7 CWW451-8
Lace GSK-7 into exterior and interior reglets of CWW451-7T.
Crimp reglets at each end on both sides to prevent gasket slippage
CWW451-7T
Fig. 26.1
Fig. 26.2
An expansion mullion is to be used every 20'-0" in wide openings. The dimension of the assembly should be adjusted based on the temperature at the time of installation.
Generally, horizontal expansion joints should be no further apart than 20 feet. Expansion should be from the center toward both ends to minimize joint movements and thereby reduce stresses on sealants and connectors.
Expansion gap is determined by job conditions, project specifications and temperature at time of installation. Expansion mullions allow for 3/8” maximum movement.
EXPANSION GAP SIZE FORMULA = LENGTH (”) X F° DIFFERENCE X .0000129 L = Length in inches between center line of expansion mullion in elevation. F° = Specified temperature variation .0000129 = Thermal coefficient for aluminum
EXAMPLE:Assume 100° temperature variation specified and temperature at job site on day of installation is 60°. 1. 100° - 60° = 40° temperature difference 2. Length of elevation between expansion mullions equals 20’-0” or 240” 3. 240” x .0000129 x 40° = .124”. Therefore, set expansion gap at 1/8”.
Cut expansion mullions as determined in Fig. 12.1 or 14.1. Fabricate expansion mullions as shown in Fig. 18.1.Cut GSK-7 gaskets 1/8” longer per foot than mullion length. Lace GSK-7 gaskets into interior and exterior reglets. Crimp reglet at each end to prevent gasket slippage.
EXPANSION MULLION
Effective October 2014 www.cardcompro.com 27
SERIES CWW451T 2” x 4½” - C1
Weep Baffle
NOTE:Apply a continuous bead of sealant into “C”-slot just prior to installing frame panels.
CWW451-6T
EXTERIOR GLAZE INTERIOR GLAZE
INTERMEDIATE PANEL
LAST PANEL
EXPANSION MULLION PANEL
Install assembled panels into sill receptor.
PANEL INSTALLATION
Fig. 27.1
Fig. 27.2
28 www.cardcompro.com Effective October 2014
SERIES CWW451T 2” x 4½” - C1
AF10-7 installed approximatelyon 2" each side of mullion.
Tool excess sealant.
Perimeter FastenerReference Anchor Charts
Perimeter FastenerReference Anchor Charts
Apply continuous bead of sealant into reveal.
CWW451-6T
CWW451-14T (Shown)CWW451-5T (Similar)
NOTE:Push panels tightlyagainst back of subsill prior to anchoring.
NOTE:Frame panels must beverticaly plumb prior toanchoring.
CWW451-5T
ELEVATION
CWW451-11T
Fig. 28.1
After assembled panels have been installed, anchor CWW451-14T or CWW451-5T sill to CWW451-6T subsill with AF10-4 (#10 x 3/8” PPH SMS) as shown in Fig. 28.1. For hole/screw location see Fig. 17.3.
Effective October 2014 www.cardcompro.com 29
SERIES CWW451T 2” x 4½” - C1
D.L.O.
4" longsetting block(min.)
Setting block (2 per lite)Reference Dead Load Charts
6"(min.)
Glass
1/2 1/41/4
2.
1.
3.
Start head and jambgaskets at centers ofopening and corners.
Vertical gaskets runbetween horizontalgaskets.
Start sill gasket at setting block locationsand corners.
D.L
.O.
"A" "B"
"C"
REMOVE ALL TRASH FROM GLAZING POCKETS AND REGLETSSet glass on setting blocks positioned at 1/4 points in opening. Reference "Dead Load Charts" for location of setting blocks at horizontal. Setting blocks should not be placed closer than 6" from the edge of glass for typical conditions.
Cut horizontal and vertical gaskets D.L.O. + 1/8” per foot of D.L.O. to allow for shrinkage. (Ref. Fig. 29.2) It is important that gaskets are cut and installed as shown in Fig. 29.3.
GLASS SIZE = DAYLIGHT OPENING (D.L.O.) + 7/8”Note: This formula does not allow for undersized or out of square daylight openings. The glass manufacturer must indicate the specific glazing requirements for the material being used.
GLAZING
Fig. 29.1 Fig. 29.2
Fig. 29.3
30 www.cardcompro.com Effective October 2014
SERIES CWW451T 2” x 4½” - C1
EXTERIOR GLAZEVIEWED FROM EXTERIOR
2"
2"
Sealant(Typical)
CORNER TREATMENTGlazing gaskets are prone to shrink and pull away at the corners over a period of time allowing for excessive air and water infiltration at the corners. Standard glazing practice is to provide corner treatment to ensure tightness on the exterior and interior corner intersections.
NOT RECOMMENDEDNotched Corners - The corners of the rubber gaskets are notched on the underside without cutting the nearside. The gasket is installed in one length and is butt joined in the center of horizontal section. While this method of glazing is widely used for marine glazing, residential sliding doors and shower doors, it is not recommended for commercial window wall glazing.
RECOMMENDEDSeal Corners - Pull gaskets back 2" in both directions from interior and exterior corners as shown in Fig. 29.2 and apply sealant. This should be done on the interior (inside glaze) or exterior (outside glaze) for best performance. While long-term adhesion to the rubber gaskets with sealant is nor assured, historical field experience has proven this type of corner treatment to be the next best method short of vulcanized gasket corners. Reference ABC's of Glazing Fig. 29.1, 29.2 & 29.3.
Notched Corner - Not Recommended
GLAZING
Fig. 30.1
Fig. 30.2INTERIOR GLAZE
VIEWED FROM INTERIOR
Sealant(Typical)
2"
2"
Effective October 2014 www.cardcompro.com 31
SERIES CWW451T 2” x 4½” - C1
Silicone Sealant
WD-451Water Deflector
Apply a bed of sealant at ends of horizontal. Press WD-451 water deflectors into sealant and tool sealant.
Glass
After Water Deflectorsare in place, inject additional sealant down into vertical gasket regletsand tool excess sealant.
NOTE:Glaze system from bottom to top. Installing WD-451 water deflector at ends of intermediate horizontal as glass is being installed. WD-451 are installed into a bed of sealant as shown in Fig. 31.1 & 31.2.
Force sealant into reglets on vertical members as shown in Fig. 31.2. Tool sealant smooth around flat of Water Deflector in horizontal member to limit water damming.
GLAZING
Fig. 31.1
Fig. 31.2
32 www.cardcompro.com Effective October 2014
SERIES CWW451T 2” x 4½” - C1
4
2
1 1
39
9GSK-1
GSK-1
GSK-1
GSK-1
SB-3
SB-3
SB-17
1
1
5
6
7
8
9
9GSK-1
GSK-1
NOTE:Install SB-17 Setting Chair prior to setting glass
EXTERIOR GLAZING1. Press interior gaskets into reglets on all four sides. See Fig. 22.1 & 29.3.2. From the exterior, insert edge of glass into deep pocket vertical.3. Swing opposite edge in and align with pocket.4. Center glass in opening.5. Lift glass to allow setting block insertion.6. Position setting blocks at points under glass as required. See Fig. 28.1.7. Install glazing bead.8. Press exterior gaskets into reglets on all four sides. See Fig. 28.3.
6
6
5
3
2 2
47 7
GSK-1GSK-1
2
2
1
7
7GSK-1
GSK-1
SB-3 &SB-17
GLAZING
INTERIOR GLAZING1. Insert setting blocks in horizontal member.2. Press exterior gaskets into reglets on all four sides. See Fig. 22.1 & 29.3.3. From the interior, insert edge of glass into deep pocket vertical.4. Swing opposite edge in and align with pocket.5. Center glass in opening.6. Lower glass onto setting blocks.7. Install interior gaskets.
Fig. 32.1
Fig. 32.2
Effective October 2014 www.cardcompro.com 33
SERIES CWW451T 2” x 4½” - C1
Install AW-2 Anti-Walk block into vertical mullion deep pocket near mid-point.Install AW-3 Anti-Walk block into jamb pocket near mid-point.
GLAZING
INTERIOR GLAZEVIEWED FROM INTERIOR
AW-2
AW-3
TOP VIEW
Jamb Mullion/Filler
AW-2AW-3
D.L
.O.
Equ
al
C L of D.L.O.
Equ
al
AW-2AW-3
Jamb Mullion
Fig. 33.2
Fig. 33.1
Fig. 33.3
34 www.cardcompro.com Effective October 2014
SERIES CWW451T 2” x 4½” - C1
Fig. 34.2
INTERIOR GLAZEVIEWED FROM INTERIOR
AW-2
AW-3
GLAZING
TOP VIEW
Jamb Mullion/Filler
AW-2AW-3
Fig. 34.3
D.L
.O.
Equ
al
C L of D.L.O.
Equ
al
AW-2AW-3
Jamb MullionFig. 34.1
Install AW-2 Anti-Walk block into vertical mullion deep pocket near mid-point.Install AW-3 Anti-Walk block into jamb pocket near mid-point.
Effective October 2014 www.cardcompro.com 35
SERIES CWW451T 2” x 4½” - C1ENTRANCES DETAILS
TRANSOM GLASS SIZES
CF451-33T-Bar
Door top rail
CF450-34
COC
2" 2"
11 / 8"
31 / 8"
DO
OR
OP
EN
ING
DO
OR
OP
EN
ING
DLO
2"
CF451-32T-Bar
Door top rail
TRANSOM HEAD
T-BAR for CENTER HUNGT-BAR for OFFSET ARM T-BAR for SURFACE CLOSER
CF200-1
COC
CF451-31T-Bar
Door top rail
CF200-8
CWW451-13
GLA
SS
SIZ
E E
QU
ALS
D.L
.O. +
7/8
"
TRANSOM HEAD
CWW451-13
TRANSOM HEAD
CWW451-13
DLO
GLA
SS
SIZ
E E
QU
ALS
D.L
.O. +
7/8
"
CF200-4CF200-5
CF200-4CF200-5
Fig. 35.1
Fig. 35.2 Fig. 35.3 Fig. 35.4
36 www.cardcompro.com Effective October 2014
SERIES CWW451T 2” x 4½” - C1
CF200-4
CF200-5
CF200-4
CF200-5
CF200-4
CF200-5
CF200-4
CF200-5
CWW451-4T
OFFSET DOORFRAME TRANSOM
CENTER HUNG DOORFRAME TRANSOM
OFFSET DOORFRAME CENTER HUNG DOORFRAME
CWW451-4T
CWW451-4T CWW451-4T
2"D.L.O. DOOR OPENING
FRAME WIDTH
MASONRY OPENING
2"D.L.O. DOOR OPENING
FRAME WIDTH
MASONRY OPENING
2"
D.L.O. D.L.O.31/8"
11/8"
CWW451-30
CWW451-34
CWW451-30 CWW451-34
CWW451-4T
CWW451-4T
2"
D.L.O. 31/8"
11/8"
31/8"
11/8"
31/8"
11/8"
CWW451-30
COS451-34
CF200-7
2"
D.L.O. D.L.O.
2"
D.L.O.
GLASS SIZE EQUALSD.L.O. + 7/8"
GLASS SIZE EQUALSD.L.O. + 7/8"
STL-4(as Required)
STL-4(as Required)
STL-2(as Required)
STL-2(as Required)
ENTRANCES DETAILSTRANSOM GLASS SIZES
Fig. 36.1
Fig. 36.2
Fig. 36.3 Fig. 36.4
Effective October 2014 www.cardcompro.com 37
SERIES CWW451T 2” x 4½” - C1
Fig. 37.1
T450Threshold
CWW451-6TSill receptor
CWW451-30Door Jamb
CWW451-30Door Jamb
CWW451-4Filler
Weep hole(Weep Baffle not shown)
T450Threshold
Marry sealant with exterior and interior perimeter sealant.
CWW451-6TSill Receptor
Seal as shown
Fill glass pocket with sealant
Seal exposed hole at each end of thresholdfor offset hung doors
Completely dam void at end of sill receptor with sealant.
Seal gasket reglets to 1½" height
Continuous seal along interior line at bottom of doorframe and side light.
CWW451-4TOpen back filler of side light panel
CWW451-30Door Jamb
CF200-7Snap-in door stop
T450Threshold
CWW451-6TSill Receptor
Perimetersealant atsill receptor
Sealant in exposed holeat threshold offset
Fig. 37.2
ENTRANCES AT SUBSILL RECEPTOR
38 www.cardcompro.com Effective October 2014
SERIES CWW451T 2” x 4½” - C1
18"
12"
3"C L of Splice
18"
12"
3"
C L of splice
Apply sealant to miter joint at corners.
CWW451-6TAnchor sill receptors as shown.Cap seal all fastener heads.
Prepare and seal splice joints as shown in Fig. 22.2.
NOTE:Apply a continuous bead of sealant into “C”-slot prior to installing frame panels.
Fig. 38.1
Fig. 38.2
Construct sill receptor corners as shown in Fig. 38.1. 90° Outside Corner is shown, Inside corners and other corner angles are similar.
Install each corner half. Install adjacent straight panels working out from corner assembly.
SPECIAL CONDITIONSCORNER INSTALLATION
Effective October 2014 www.cardcompro.com 39
SERIES CWW451T 2” x 4½” - C1
90º
CWW451-8T
CWW451-8T
Varies
Varies
Varie
s
CWW451-8T
CWW451-8T
CWW451-8T CWW451-8T
Formed Aluminum Trim
Formed Aluminum Trim
Aluminum Trim
Metal Column
Seal joint of sill receptor and around column
Seal joint of sill receptor and around column
Seal interior & exterior gap at break metal and sill receptor fin.
Seal interior & exterior gap at break metal and sill receptor fin.
Apply sealant to all expansion mullion reglets recieving break metal.
Seal joint of sill receptor and around column
Seal interior & exterior gap at break metal and sill receptor fin.
Fig. 39.1
Fabricate CF451-8T female half of expansion mullion as shown in Fig. 12.1 and 14.1. Assemble column cover panels and install as shown in Fig. 39.1 below.
SPECIAL CONDITIONSCOLUMN COVER INSTALLATION
40 www.cardcompro.com Effective October 2014
SERIES CWW451T 2” x 4½” - C1
4
Jamb substrate not shown
Marry exterior and interior sealant to form one continuous perimeter seal as shown.
Sealant & Backer Rod
Sealant & Backer Rod
Sealant & Backer Rod
Sealant & Backer Rod
31
2
2
1
33OppositeOpposite
44ELEVATION
Apply continuous exterior and interior perimeter seal to elevation as shown in Fig. 40.1.Marry exterior and interior sealant to jamb sealant as shown below in Detail 4 of Fig. 40.2.
PERIMETER SEAL
Fig. 40.2
Fig. 40.1
Effective October 2014 www.cardcompro.com 41
SERIES CWW451T 2” x 4½” - C1
JOINT SIZEDepth X Width
(Inches)
FEETper
TUBE
FEETper
SAUSAGE
97.2148.6132.4024.3019.4416.2013.8912.15
24.3016.2012.159.728.106.946.08
10.808.106.485.404.634.05
6.084.864.053.473.04
3.893.242.782.43
2.702.312.03
1.981.74
1.52
192.5096.2564.1748.1338.5032.0827.5024.06
48.1332.0824.0619.2516.0413.7512.03
24.3916.0412.8310.699.178.02
12.039.638.026.886.02
7.706.425.504.81
5.354.584.01
3.933.44
3.01
.125 x .125
.125 x .250
.125 x .375
.125 x .500
.125 x .625
.125 x .750
.125 x .875
.125 x 1.00
.250 x .250
.250 x .375
.250 x .500
.250 x .625
.250 x .750
.250 x .875
.250 x 1.00
.375 x .375
.375 x .500
.375 x .625
.375 x .750
.375 x .875
.375 x 1.00
.500 x .500
.500 x .625
.500 x .750
.500 x .875
.500 x 1.00
.625 x .625
.625 x .750
.625 x .875
.625 x 1.00
.750 x .750
.750 x .875
.750 x 1.00
.875 x .875
.875 x 1.00
1.00 x 1.00
SEALANT DEPTH
SEA
LAN
T W
IDTH
Framing system
Sealant
Backer Rod
Substrate
1 tube = 10.1 Ounce
1 Sausage = 20 Ounce
FOR EXAMPLE:1. Job requires 1000 feet exterior and interior caulking.2. Aveage caulk space = .25 X .253. Yield/tube from chart = 24.30 Yield/sausage from chart = 48.134. 1000 ÷ 24.30 = 42 tubes required (Rounded up) 1000 ÷ 48.13 = 21 sausages required (Rounded up)
SEALANT COVERAGE CHARTThis chart may be used to estimate the sealant tubes or sausages required based on the average joint size and lineal feet to be sealed. To use the chart you must know the depth and width of the joint. For example, 1 tube of sealant yields approximately 16.2 feet in a joint 3/8" deep x 1/4" wide. (See other Example below in Fig. 41.1)
PERIMETER SEALANT COVERAGE
Fig. 41.1
42 www.cardcompro.com Effective October 2014
SERIES CWW451T 2” x 4½” - C1
AB A+B
AB A+B
2½"Min. Edge Distance
1½"Min. Edge Distance
WOOD SUBSTRATE(For #2 Southern Yellow Pine)
CONCRETE SUBSTRATE(For 3,000 PSI Concrete)
A = Framing Thickness Including Shim Space B = 1¾" Minimum EmbedmentA+B = Anchor Screw Length
A = Framing Thickness Including Shim Space B = 2½" Minimum EmbedmentA+B = Anchor Screw Length
Concrete Screw Installation Instructions
Fabricate anchor holes in framing at locations shown in Anchor Charts.
Lag Bolt (Wood) Installation Instructions
Fabricate anchor holes in framing at locations shown in Anchor Charts.
PERIMETER ANCHORINGFASTENER EMBEDMENT
Fig. 42.1
Effective October 2014 www.cardcompro.com 43
SERIES CWW451T 2” x 4½” - C1
42"Max. D.O.W. 2⅜
"
Dim
. "B
"
■
■
■
■
DOOROPENING
84" D
.O.H
.96
" D.O
.H.
42"Max. D.O.W. 2⅜
"2"
Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
2"2"
▼
■■
■
■■
■
▼
DOOROPENING
84" D
.O.H
.96
" D.O
.H.
2⅜"
2"
Dim
. "B
"
C L
C L2"
■
■
■
■
▼ ▼
♦♦ ♦♦1½"
DOOROPENING
3"
84" D
.O.H
.96
" D.O
.H.
2⅜"
Dim
. "B
"
2"
C L C L
2"
48"Max.
72"Max. D.O.W.C L C L
C L2"
3"
2"2"
C L
Mid
-Poi
nt84" D
.O.H
.96
" D.O
.H.
■
■
▼▼ ▼ ▼ ▼
♦▼▼ ♦ ♦
►►
2"
DOOROPENING
DOOROPENING
C L2" 2⅜"
2"
Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
2"2"
♦ ♦
■■
■
■■
■
▼▼
84" D
.O.H
.96
" D.O
.H.
2"
48"Max.
72"Max. D.O.W.C L
C L
C L
C L
C L
DOOROPENING
2"2"2"
2"
2⅜"
2"
Mid
-Poi
nt
Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
84" D
.O.H
.96
" D.O
.H.
2"
2"
1½"▼
♦♦
▼ ▼▼ ▼
►►
■■
▲
▼
■▼▼ ♦ ♦1½"
D.O.H. “A” “B” 84" - 82⅜" 96" - 94⅜"
STANDARD LOCATIONS
= 1/4" Lag Bolts 2½" Minimum Embedment with filler plate full length of mullion. 1½" Minimum Spacing.
= 1/4" Lag Bolts 2½" Minimum Embedment. 1½" Minimum Spacing.
= #14 Wood Screws 2½" Minimum Embedment.
■
▲
♦
FASTENER LEGEND for#2 S.Y.P. WOOD SUBSTRATE
See Fig. 40.1 for Embedment Description
PERIMETER ANCHORINGFASTENER LOCATION SCHEMATICS0 - 20 PSF INTO WOOD SUBSTRATE
44 www.cardcompro.com Effective October 2014
SERIES CWW451T 2” x 4½” - C1PERIMETER ANCHORING
FASTENER LOCATION SCHEMATICS20 - 30 PSF INTO WOOD SUBSTRATE
84" D
.O.H
.96
" D.O
.H.
42"Max. D.O.W. 2⅜
"
Dim
. "A
" Dim
. "B
"
2"
■
■■
■
■
■■
■
DOOROPENING
C L
84" D
.O.H
.96
" D.O
.H.
42"Max. D.O.W. 2⅜
"2"
Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
2"2"
▼
■■■
■
■■■
■
▼
DOOROPENING
84" D
.O.H
.96
" D.O
.H.
2⅜"
2"
Dim
. "A
" Dim
. "B
"
2"
C L
C L
C L
2"
■
■■
■
■
■■
■
▼ ▼
♦♦ ♦♦1½"
DOOROPENING
3"
2⅜"
Dim
. "A
" Dim
. "B
"
2"
2"
C L C L
2"
1½"
48"Max.
72"Max. D.O.W.C L C L
C L
C L
2"
3"
2"2"
1½" 1½"
C L
Mid
-Poi
nt84" D
.O.H
.96
" D.O
.H.
■
■■
■
▼▼▼ ▼▼ ▼ ▼
♦♦▼▼▼ ♦♦ ♦♦
►►
2"
DOOROPENING
84" D
.O.H
.96
" D.O
.H.
DOOROPENING
C L2"
1½"
2⅜"
2"
Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
2"
1½"
2"
♦♦ ♦♦
■■■
■
■■■
■
▼▼▼▼1½"
2"
48"Max.
72"Max. D.O.W.C L
C L
C L
C L
C L
DOOROPENING
2"2"2"
2"
2⅜"
2"
Mid
-Poi
nt
Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
84" D
.O.H
.96
" D.O
.H.
2"2"
1½" 1½"▼
♦♦♦
▼ ▼▼▼ ▼ ▼
►►►
■■■
▲
▼ ▼
■▼▼▼ ♦♦ ♦♦1½" 1½"
STL-1Steel
Reinforcement
D.O.H. “A” “B” 84" 44" 82⅜" 96" 50" 94⅜"
STANDARD LOCATIONS
= 1/4" Lag Bolts 2½" Minimum Embedment with filler plate full length of mullion. 1½" Minimum Spacing.
= 1/4" Lag Bolts 2½" Minimum Embedment. 1½" Minimum Spacing.
= #14 Wood Screws 2½" Minimum Embedment.
■
▲
♦
FASTENER LEGEND for#2 S.Y.P. WOOD SUBSTRATE
See Fig. 40.1 for Embedment Description
Effective October 2014 www.cardcompro.com 45
SERIES CWW451T 2” x 4½” - C1PERIMETER ANCHORING
FASTENER LOCATION SCHEMATICS30 - 40 PSF INTO WOOD SUBSTRATE
= 1/4" Lag Bolts 2½" Minimum Embedment with filler plate full length of mullion. 1½" Minimum Spacing.
= 1/4" Lag Bolts 2½" Minimum Embedment. 1½" Minimum Spacing.
= #14 Wood Screws 2½" Minimum Embedment.
■
▲
♦
FASTENER LEGEND for#2 S.Y.P. WOOD SUBSTRATE
See Fig. 40.1 for Embedment Description
84" D
.O.H
.96
" D.O
.H.
42"Max. D.O.W. 2⅜
"2"
Dim
. "A
" Dim
. "B
"
2"2"
■
■■
■
■■
■
■■
■
■■
DOOROPENING
C L
84" D
.O.H
.96
" D.O
.H.
42"Max. D.O.W. 2⅜
"2"
Dim
. "A
" Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
2"2"
▼
■■■
■
■■■
2"
■■■■■■
■
▼
DOOROPENING
C L
84" D
.O.H
.96
" D.O
.H.
2⅜"
2"
Dim
. "A
" Dim
. "B
"
2"2"
C L
C L
C L
2"
■
■■
■
■■
■
■■
■
■■
▼ ▼
♦♦ ♦♦1½"
DOOROPENING
3"
2⅜"
2"
Dim
. "A
" Dim
. "B
"
2"
2"
C L C L
2"
1½"
48"Max.
72"Max. D.O.W.C L C L
C L
C L
2"
3"
2"2"
1½" 1½"
C L
Mid
-Poi
nt84" D
.O.H
.96
" D.O
.H.
■
■■
■
■■
▼▼▼ ▼▼ ▼ ▼
♦♦▲▼▼ ♦♦ ♦♦
►►►
2"
2"
STL-1Steel
Reinforcement
DOOROPENING
84" D
.O.H
.96
" D.O
.H.
DOOROPENING
C L2"
1½"
2⅜"
2"
Dim
. "A
" Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
2"
2"
1½"
2"
♦♦ ♦♦
■
■■■
■■
■
■
■■■
■■
■
▼▼▼▼1½"
C L
2"
48"Max.
72"Max. D.O.W.C L
C L
C L
C L
C L
DOOROPENING
2"2"2"
2"
2⅜"
2"
Mid
-Poi
nt
Dim
. "A
" Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
84" D
.O.H
.96
" D.O
.H.
2"
2"
2"1½"1½" 1½"
▼
♦♦♦♦
▼ ▼▼▼▼ ▼ ▼
►►►►
■
■■■
■■
▲▲
▼ ▼▼▼
■▼▼▼▼ ♦♦ ♦♦1½"1½" 1½"
STL-1Steel
ReinforcementC L
D.O.H. “A” “B” 84" 44" 82⅜" 96" 50" 94⅜"
STANDARD LOCATIONS
46 www.cardcompro.com Effective October 2014
SERIES CWW451T 2” x 4½” - C1PERIMETER ANCHORING
FASTENER LOCATION SCHEMATICS40 - 50 PSF INTO WOOD SUBSTRATE
= 1/4" Lag Bolts 2½" Minimum Embedment with filler plate full length of mullion. 1½" Minimum Spacing.
= 1/4" Lag Bolts 2½" Minimum Embedment. 1½" Minimum Spacing.
= #14 Wood Screws 2½" Minimum Embedment.
■
▲
♦
FASTENER LEGEND for#2 S.Y.P. WOOD SUBSTRATE
See Fig. 40.1 for Embedment Description
42"Max. D.O.W. 2⅜
"2"
Dim
. "A
" Dim
. "B
"
2"2"
■
■■■
■
■■
■
■■■
■
■■
DOOROPENING
C L
42"Max. D.O.W. 2⅜
"2"
Dim
. "A
" Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
2"
2"2"
1½"
2"
1½"▼▼
■
■■■
■■■■
■■
■
■■■
■■■■
■■
▼▼
DOOROPENING
C L
2⅜"
2"
Dim
. "A
" Dim
. "B
"
2"2"
C L
C L2"
■
■■■
■
■■
■
■■■
■
■■
▼ ▼
♦♦ ♦♦1½"
DOOROPENING
3"
C L
2⅜"
2"
Dim
. "A
" Dim
. "B
"
2"
2"
C L C L
2"
1½"1½"
48"Max.
72"Max. D.O.W.C L C L
C L2"
3"
2"2"
1½"1½" 1½"
C L
Mid
-Poi
nt84" D
.O.H
.96
" D.O
.H.
■
■■■
■
■■
▼▼▼▼ ▼ ▼▼ ▼ ▼ ▼
♦♦♦▲▲▼▼▼ ♦♦♦ ♦♦♦
►►►
2"
2"
STL-1Steel
ReinforcementDOOR
OPENINGC L
DOOROPENING
C L2"
1½"
2⅜"
2"
Dim
. "A
" Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
2"2"
2"
1½"
2"
♦♦ ♦♦
■
■■■
■■■■
■■
■
■■■
■■■■
■■
▼▼▼▼1½"
C L
2"
48"Max.
72"Max. D.O.W.C L
C L
C L
C L
C L
DOOROPENING
2"2"2"
2"
2⅜"
2"
Mid
-Poi
nt
Dim
. "A
" Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
84" D
.O.H
.96
" D.O
.H.
2"
2"2"
2"
1½"1½" 1½"▼
♦♦♦♦♦
▼ ▼▼▼▼ ▼ ▼
►►►►
■
■■■
■■■■
▲▲
▼ ▼▼▼▼▼
■■▼▼▼▼ ♦♦♦ ♦♦♦▼
1½"1½" 1½"
STL-1Steel
ReinforcementC L
D.O.H. “A” “B” 84" 44" 82⅜" 96" 50" 94⅜"
STANDARD LOCATIONS
Effective October 2014 www.cardcompro.com 47
SERIES CWW451T 2” x 4½” - C1PERIMETER ANCHORING
FASTENER LOCATION SCHEMATICS0 - 20 PSF INTO STEEL SUBSTRATE
42"Max. D.O.W.
DOOROPENING
2⅜"
Dim
. "B
"
■
■
■
■
42"Max. D.O.W.
2"2"
▼▼
DOOROPENING
2⅜"
Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
■
■
■
■
C L
C L2"
▼ ▼
♦ ♦
DOOROPENING
3"
2⅜"
Dim
. "B
"
■
■
■
■
2⅜"
Dim
. "B
"
■
■
2"
C L C L
2"
48"Max.
72"Max. D.O.W.C L C L
C L2"2"2"
▼ ▼ ▼ ▼▼
3"
84" D
.O.H
.96
" D.O
.H.
▼▼ ▼ ▼ ▼
DOOROPENING
C L
Mid
-Poi
nt
►
DOOROPENING
C L2"
2"2"
■
■
▼▼
2⅜"
Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
■
■
D.O.H. “A” “B” 84" - 82⅜" 96" - 94⅜"
STANDARD LOCATIONS
▼ ▼▼
►
■
▼
■▼ ▼ ▼ ▼ ▼ ▼▼
2"
48"Max.
72"Max. D.O.W.C L
C L
C L
C L
C L
DOOROPENING
2"2"2"
2"
2⅜"
Mid
-Poi
nt
Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
84" D
.O.H
.96
" D.O
.H.
2"
= 1/4" Tek Anchor with filler plate full length of mullion.
= 1/4" Tek Anchor
■
▲
FASTENER LEGEND forSTEEL SUBSTRATE - FY = 36 KSI Min.
48 www.cardcompro.com Effective October 2014
SERIES CWW451T 2” x 4½” - C1PERIMETER ANCHORING
FASTENER LOCATION SCHEMATICS20 - 30 PSF INTO STEEL SUBSTRATE
42"Max. D.O.W.
DOOROPENING
2⅜"
Dim
. "A
" Dim
. "B
"
C L
■
■
■
■
■
■
42"Max. D.O.W.
2"2"
▼▼
DOOROPENING
2⅜"
Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
■
■
■
■
C L
C L2"
▼ ▼
♦ ♦
DOOROPENING
3"
2⅜"
Dim
. "A
" Dim
. "B
"
C L
■
■
■
■
■
2⅜"
Dim
. "A
" Dim
. "B
"
C L
■
■
■
2"
C L C L
2"
48"Max.
72"Max. D.O.W.C L C L
C L2"2"2"
▼ ▼ ▼ ▼▼
3"
84" D
.O.H
.96
" D.O
.H.
▼▼ ▼ ▼ ▼
DOOROPENING
C L
Mid
-Poi
nt
► ■
DOOROPENING
C L2"
2"2"
■
■
▼▼
2⅜"
Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
■
■
D.O.H. “A” “B” 84" 42" 82⅜" 96" 48" 94⅜"
STANDARD LOCATIONS
▼ ▼▼
►
■
▼
■▼ ▼ ▼ ▼ ▼ ▼▼
2"
48"Max.
72"Max. D.O.W.C L
C L
C L
C L
C L
DOOROPENING
2"2"2"
2"
2⅜"
Mid
-Poi
nt
Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
84" D
.O.H
.96
" D.O
.H.
2"
STL-1Steel
Reinforcement
= 1/4" Tek Anchor with filler plate full length of mullion.
= 1/4" Tek Anchor
■
▲
FASTENER LEGEND forSTEEL SUBSTRATE - FY = 36 KSI Min.
Effective October 2014 www.cardcompro.com 49
SERIES CWW451T 2” x 4½” - C1PERIMETER ANCHORING
FASTENER LOCATION SCHEMATICS30 - 40 PSF INTO STEEL SUBSTRATE
42"Max. D.O.W.
DOOROPENING
2⅜"
Dim
. "A
" Dim
. "B
"
C L
■
■
■
■
■
■
42"Max. D.O.W.
2"2"
▼▼
DOOROPENING
2⅜"
Dim
. "A
" Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
■
■
■
■
■
■
C L
C L
C L2"
▼ ▼
♦ ♦
DOOROPENING
3"
2⅜"
Dim
. "A
" Dim
. "B
"
C L
■
■
■
■
■
2⅜"
Dim
. "A
" Dim
. "B
"
C L
■
■
■
2"
C L C L
2"
48"Max.
72"Max. D.O.W.C L C L
C L2"2"2"
▼ ▼ ▼ ▼▼
3"
84" D
.O.H
.96
" D.O
.H.
▼▼ ▼ ▼ ▼
STL-1Steel
ReinforcementDOOR
OPENINGC L
Mid
-Poi
nt
► ■
DOOROPENING
C L2"
2"2"
■
■
■
▼▼
2⅜"
Dim
. "A
" Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
■
■
■
C L
D.O.H. “A” “B” 84" 42" 82⅜" 96" 48" 94⅜"
STANDARD LOCATIONS
▼▼ ▼▼ ▼
►►
■
■
▼
■▼▼ ▼▼ ▼ ▼ ▼ ▼▼
1½"
2"
48"Max.
72"Max. D.O.W.C L
C L
C L
C L
C L
DOOROPENING
2"2"2"
2"
2⅜"
Mid
-Poi
nt
Dim
. "A
" Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
84" D
.O.H
.96
" D.O
.H.
2"
2"1½"
STL-1Steel
Reinforcement C L
= 1/4" Tek Anchor with filler plate full length of mullion.
= 1/4" Tek Anchor
■
▲
FASTENER LEGEND forSTEEL SUBSTRATE - FY = 36 KSI Min.
50 www.cardcompro.com Effective October 2014
SERIES CWW451T 2” x 4½” - C1PERIMETER ANCHORING
FASTENER LOCATION SCHEMATICS40 - 50 PSF INTO STEEL SUBSTRATE
42"Max. D.O.W.
DOOROPENING
42"Max. D.O.W.
2"2"
▼▼
DOOROPENING
2⅜"
Dim
. "A
" Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
■
■
■
■
■
■
C L
C L
C L2"
▼ ▼
♦ ♦
DOOROPENING
3"
2⅜"
Dim
. "A
" Dim
. "B
"
2"
C L
■
■■
■
2⅜"
Dim
. "A
" Dim
. "B
"
2"
C L
■
■■
■
■
■■
■
2⅜"
Dim
. "A
" Dim
. "B
"
2"
C L
■
■■
■
■
■■
■
2"
C L C L
2"
48"Max.
72"Max. D.O.W.C L C L
C L2"2"2"
▼ ▼ ▼ ▼▼
3"
84" D
.O.H
.96
" D.O
.H.
▼▼ ▼ ▼ ▼
STL-1Steel
ReinforcementDOOR
OPENING
1½"
DOOROPENING
C L2"
2"2"
■
■
■
▼▼
2"
48"Max.
72"Max. D.O.W.C L
C L
C L
C L
C L
DOOROPENING
2"2"2"
2"
2⅜"
Mid
-Poi
nt
Dim
. "A
" Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
84" D
.O.H
.96
" D.O
.H.
2"2"
1½"▼▼ ▼▼ ▼
►►
■
■
▼
■▼▼ ▼▼ ▼ ▼ ▼ ▼▼
C L
Mid
-Poi
nt2"
►►
STL-1Steel
Reinforcement C L
2⅜"
Dim
. "A
" Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
■
■
■
C L
D.O.H. “A” “B” 84" 43" 82⅜" 96" 49" 94⅜"
STANDARD LOCATIONS
= 1/4" Tek Anchor with filler plate full length of mullion.
= 1/4" Tek Anchor
■
▲
FASTENER LEGEND forSTEEL SUBSTRATE - FY = 36 KSI Min.
Effective October 2014 www.cardcompro.com 51
SERIES CWW451T 2” x 4½” - C1PERIMETER ANCHORING
0 - 20 PSF INTO CONCRETE SUBSTRATE
42"Max. D.O.W.
DOOROPENING
2⅜"
Dim
. "A
"
■
■
■
■
42"Max. D.O.W.
2"2"
▼▼
DOOROPENING
2⅜"
Dim
. "A
" 125
½"
Max
. Fra
me
Hei
ght
■
■
■
■
C L
C L3"
▼ ▼
♦ ♦
DOOROPENING
3"
2⅜"
Dim
. "A
"
■
■
■
■
2⅜"
Dim
. "A
"
■
■
2"
C L C L
2"
48"Max.
72"Max. D.O.W.C L C L
C L3"2"2"
▼ ▼ ▼ ▼▼
3"
84" D
.O.H
.96
" D.O
.H.
▼▼ ▼ ▼ ▼
DOOROPENING
C L
Mid
-Poi
nt
►
DOOROPENING
C L3"
2"2"
▼▼
2⅜"
Dim
. "A
" 125
½"
Max
. Fra
me
Hei
ght
■
■
■
■
D.O.H. “A” “B” 84" - 82¼" 96" - 94¼"
STANDARD LOCATIONS
▼ ▼▼
►
■
▼
■▼ ▼ ▼ ▼ ▼ ▼▼
2"
48"Max.
72"Max. D.O.W.C L
C L
C L
C L
C L
DOOROPENING
3"2"2"
2"
2⅜"
Mid
-Poi
nt
Dim
. "A
" 125
½"
Max
. Fra
me
Hei
ght
84" D
.O.H
.96
" D.O
.H.
2"
See Fig. 40.1 for Embedment Description
= 1/4" Tapcon 1¾" Minimum Embedment. 1½" Minimum Edge Distance. with filler plate full length of mullion.
= 1/4" Tapcon 1¾" Minimum Embedment. 1½" Minimum Edge Distance.
■
▲
FASTENER LEGEND for3,000 PSI CONCRETE SUBSTRATE
52 www.cardcompro.com Effective October 2014
SERIES CWW451T 2” x 4½” - C1PERIMETER ANCHORING
FASTENER LOCATION SCHEMATICS20 - 30 PSF INTO CONCRETE SUBSTRATE
42"Max. D.O.W.
DOOROPENING
2⅜"
Dim
. "A
" Dim
. "B
"
C L
■
■
■
■
■
■
42"Max. D.O.W.
2"2"
▼▼
DOOROPENING
2⅜"
Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
■
■
■
■
C L
C L2"
▼ ▼
♦ ♦
DOOROPENING
3"
2⅜"
Dim
. "A
" Dim
. "B
"
C L
■
■
■
■
■
2⅜"
Dim
. "A
" Dim
. "B
"
C L
■
■
■
2"
C L C L
2"
48"Max.
72"Max. D.O.W.C L C L
C L3"2"2"
▼ ▼ ▼ ▼▼
3"
84" D
.O.H
.96
" D.O
.H.
▼▼ ▼ ▼ ▼
DOOROPENING
C L
Mid
-Poi
nt
► ■
DOOROPENING
C L3"
2"2"
▼▼
2⅜"
Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
■
3"
■■
■
■■
D.O.H. “A” “B” 84" 42" 82⅜" 96" 48" 94⅜"
STANDARD LOCATIONS
3"
■
▼▼ ▼▼ ▼
►►
■
■
▼
■▼▼ ▼▼ ▼ ▼ ▼ ▼▼
3"
2"
48"Max.
72"Max. D.O.W.C L
C L
C L
C L
C L
DOOROPENING
3"2"2"
2"
2⅜"
Mid
-Poi
nt
Dim
. "A
" Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
84" D
.O.H
.96
" D.O
.H.
2"3"
3"
STL-1Steel
Reinforcement C L
See Fig. 40.1 for Embedment Description
= 1/4" Tapcon 1¾" Minimum Embedment. 1½" Minimum Edge Distance. with filler plate full length of mullion.
= 1/4" Tapcon 1¾" Minimum Embedment. 1½" Minimum Edge Distance.
■
▲
FASTENER LEGEND for3,000 PSI CONCRETE SUBSTRATE
Effective October 2014 www.cardcompro.com 53
SERIES CWW451T 2” x 4½” - C1PERIMETER ANCHORING
FASTENER LOCATION SCHEMATICS30 - 40 PSF INTO CONCRETE SUBSTRATE
42"Max. D.O.W.
DOOROPENING
2⅜"
Dim
. "A
" Dim
. "B
"
C L
■
■
■
■
■
■
42"Max. D.O.W.
2"2"
▼▼
DOOROPENING
2⅜"
Dim
. "A
" Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
■
■
■
■
■
■
C L
C L
C L3"
▼ ▼
♦ ♦
DOOROPENING
3"
2⅜"
Dim
. "A
" Dim
. "B
"
C L
■
■
■
■
■
2⅜"
Dim
. "A
" Dim
. "B
"
C L
■
■
■
2"
C L C L
2"
48"Max.
72"Max. D.O.W.C L C L
C L3"2"2"
▼ ▼ ▼ ▼▼
3"
84" D
.O.H
.96
" D.O
.H.
▼▼ ▼ ▼ ▼
STL-1Steel
ReinforcementDOOR
OPENINGC L
Mid
-Poi
nt
► ■
DOOROPENING
C L3"
2"2"
▼▼
2⅜"
Dim
. "A
" Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
■
■
C L
3"
■■
■
■
■■
D.O.H. “A” “B” 84" 42" 82¼" 96" 48" 94¼"
STANDARD LOCATIONS
3"
■
▼▼ ▼▼ ▼
►►
■
■
▼
■▼▼ ▼▼ ▼ ▼ ▼ ▼▼
3"
2"
48"Max.
72"Max. D.O.W.C L
C L
C L
C L
C L
DOOROPENING
3"2"2"
2"
2⅜"
Mid
-Poi
nt
Dim
. "A
" Dim
. "B
" 125
½"
Max
. Fra
me
Hei
ght
84" D
.O.H
.96
" D.O
.H.
2"
2"3"
STL-1Steel
Reinforcement C L
See Fig. 40.1 for Embedment Description
= 1/4" Tapcon 1¾" Minimum Embedment. 1½" Minimum Edge Distance. with filler plate full length of mullion.
= 1/4" Tapcon 1¾" Minimum Embedment. 1½" Minimum Edge Distance.
■
▲
FASTENER LEGEND for3,000 PSI CONCRETE SUBSTRATE
54 www.cardcompro.com Effective October 2014
SERIES CWW451T 2” x 4½” - C1PERIMETER ANCHORING
FASTENER LOCATION SCHEMATICS40 - 50 PSF INTO CONCRETE SUBSTRATE
42"Max. D.O.W.
DOOROPENING
42"Max. D.O.W.
2"2"
▼▼
DOOROPENING
C L
C L3"
▼ ▼
♦ ♦
DOOROPENING
3"
2⅜"
Dim
. "A
" Dim
. "B
"
3"
C L
■
■■
■
2⅜"
Dim
. "A
" Dim
. "B
"
3"
C L
■
■■
■
■
■■
■
2⅜"
Dim
. "A
" Dim
. "B
"
3"
C L
■
■■
■
■
■■
■
C L
72"Max. D.O.W.
C L3"
▼ ▼
3"
84" D
.O.H
.96
" D.O
.H.
▼ ▼
STL-1Steel
ReinforcementDOOR
OPENING
3"
3"
48"Max.C L C L
2"2"
▼▼ ▼▼▼
DOOROPENING
C L2"
2"2"
▼▼
2"
48"Max.
72"Max. D.O.W.C L
C L
C L
C L
C L
DOOROPENING
3"2"2"
2"M
id-P
oint
125
½"
Max
. Fra
me
Hei
ght
84" D
.O.H
.96
" D.O
.H.
2"3"
3"▼▼ ▼▼ ▼
►►
▼
▼▼ ▼▼ ▼ ▼ ▼ ▼▼
C L
Mid
-Poi
nt2"
►►
STL-1Steel
Reinforcement
2⅜"
3"
Dim
. "A
" Dim
. "B
"
3"
C L
■
■■
■
■
125
½"
Max
. Fra
me
Hei
ght
2⅜"
3"
Dim
. "A
" Dim
. "B
"
3"
C L
■
■■
■
■
■
■■
■
■
125
½"
Max
. Fra
me
Hei
ght
2⅜"
3"
Dim
. "A
" Dim
. "B
"
3"
C L
■
■■
■
■
■
■■
■
■
2"
C L
2"
3"▼▼▼ ▼▼
D.O.H. “A” “B” 84" 43½" 82⅜" 96" 49½" 94⅜"
STANDARD LOCATIONS
See Fig. 40.1 for Embedment Description
= 1/4" Tapcon 1¾" Minimum Embedment. 1½" Minimum Edge Distance. with filler plate full length of mullion.
= 1/4" Tapcon 1¾" Minimum Embedment. 1½" Minimum Edge Distance.
■
▲
FASTENER LEGEND for3,000 PSI CONCRETE SUBSTRATE
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