BAL
INIT
red
uces
cos
ts in
cut
ting
appl
icat
ions
®
Prod
uctiv
ity g
ains
Coa
ted
cutti
ng to
ols
can
be u
sed
with
sub
stan
tially
hig
her
cutti
ng s
peed
s an
d fe
eds
than
unc
oate
d to
ols.
Thi
s re
duce
sm
achi
ning
tim
es a
nd th
us c
osts
per
pie
ce. L
onge
r too
l life
mea
ns fe
wer
tool
repl
acem
ents
and
thus
redu
ced
setu
p co
sts.
HSC
and
dry
mac
hini
ngH
igh-
spee
d cu
tting
and
dry
mac
hini
ng g
ener
ate
cons
ider
able
hea
t. Th
anks
to th
e th
erm
al s
tabi
lity,
hot
hard
ness
and
oxi
datio
n re
sist
ance
of t
he c
oatin
g, th
ehe
at is
dis
sipa
ted
via
the
chip
.
Har
d m
achi
ning
Har
d an
d w
ear-r
esis
tant
coa
tings
mak
e it
poss
ible
tom
achi
ne h
arde
ned
stee
ls u
p to
70
HR
C. T
ools
with
defin
ed c
uttin
g ed
ges
allo
w th
e fin
ishi
ng o
f har
dw
orkp
iece
s, th
us e
limin
atin
g th
e ne
ed fo
r grin
ding
.
Diff
icul
t to
cut m
ater
ials
Tita
nium
and
nic
kel a
lloys
as
wel
l as
high
-allo
y st
eels
are
diffi
cult
to c
ut. C
oatin
gs w
ith a
low
coe
ffici
ent o
ffri
ctio
n an
d a
low
tend
ency
of a
dhes
ion
to th
e w
orkp
iece
mat
eria
l mak
e it
easi
er to
mac
hine
suc
h m
ater
ials
.
Re-
coat
ing
offe
rs e
ven
grea
ter s
avin
gsIf
resh
arpe
ned
tool
s ar
e re
-coa
ted,
they
ach
ieve
the
sam
e pe
rform
ance
as
new
coa
ted
tool
s an
d a
long
erto
tal s
ervi
ce li
fe. R
e-co
atin
g be
com
es a
mus
t if t
he s
ervi
celiv
es a
nd c
uttin
g pa
ram
eter
s pr
escr
ibed
for p
rodu
ctio
nlin
es a
re to
be
mai
ntai
ned.
Part
ners
for r
egrin
ding
Reg
rindi
ng a
nd re
coat
ing
mus
t occ
ur ra
pidl
y an
def
ficie
ntly
. Oer
likon
Bal
zers
coo
pera
tes
clos
ely
with
repu
tabl
e to
ol g
rindi
ng s
peci
alis
ts.
Effic
ient
logi
stic
sIn
mos
t are
as, O
erlik
on B
alze
rs o
ffers
a c
onve
nien
tpi
ck-u
p se
rvic
e. S
peci
al tr
ansp
ort c
onta
iner
s el
imin
ate
the
need
to in
divi
dual
ly p
acka
ge th
e to
ols.
Als
o, th
eor
der d
ata
can
be tr
ansm
itted
dig
itally
.
Cle
an &
Coa
t Sys
tem
Safe
tran
spor
tatio
n ad
apte
d to
you
r pro
duct
ion
flow
.
`
BALI
NIT
A® BA
LIN
ITAL
CRO
NA
PRO®
BALI
NIT
B
®
BALI
NIT
FUTU
RA N
ANO
®
BALI
NIT
ALNO
VA®
Coa
ting
Mat
eria
l Ti
NAl
CrN
-bas
edTi
CN
TiAl
NAl
CrN
-bas
ed
Mic
roha
rdne
ss (H
V 0.
05)*
23
0032
0030
00
3300
3200
Coef
ficie
nt o
f fric
tion
agai
nst s
teel
(dry
)*0.
40.
350.
4
0.30
- 0.
35
0.3
Coa
ting
thic
knes
s (µ
m)
As a
ppro
pria
te to
app
licat
ion
Res
idua
l com
pres
sive
str
ess
(GPa
)-2
.5-4
.0-2
.0
-3.0
-3.0
Max
imum
Ser
vice
Tem
pera
ture
(°C)
600
400
900
1100
1100
Coa
ting
tem
pera
ture
(°C)
< 50
0<
500
< 50
0<
500
< 50
0
Coat
ing
colo
rG
old-
yello
wBl
ue-g
rey
Viol
et-g
rey
Brig
ht g
rey
Brig
ht g
rey
Coa
ting
stru
ctur
eM
onol
ayer
Mon
olay
erM
ultila
yer,
grad
edN
anos
truct
ured
M
ultila
yer
Vers
atile
Stan
dard
Coa
ting
High
har
dnes
s,go
od to
ughn
ess
High
hot
hard
ness
,hi
gh o
xidat
ion
resis
tanc
e
Very
hig
hox
idat
ion
resis
tanc
ean
d ho
t har
dnes
s
High
wea
r and
oxid
atio
n re
sista
nce
as w
ell a
s ou
tsta
ndin
gho
t har
dnes
s
Prop
ertie
s of
BAL
INIT
co
atin
gs®
* Dep
ends
on
appl
icatio
n an
d te
st c
ondi
tions
1) R
elat
ive
to T
iAlN
Braz
ed to
ols
can
be c
oate
d pr
ovid
ed th
e fil
ter m
etal
has
a m
eltin
g po
int h
ighe
r tha
n60
0 ºC
and
con
tain
s no
cad
miu
m.
Wea
r and
suc
cess
fact
ors
Form
s of
tool
wea
rSu
cces
s fa
ctor
s fo
r coa
ting
Form
of w
ear
Wea
r mec
hani
sms
Prot
ectio
n by
coa
ting
Flan
k w
ear
Ab
rasi
on Ha
rdne
ss a
ndhi
gh w
ear r
esist
ance
Cra
ter w
ear
Di
ffusio
n an
d ab
rasio
n
Hard
ness
, hot
har
dnes
s,an
d ox
idat
ion
resis
tanc
e,lo
w af
finity
to w
orkp
iece
mat
eria
ls
Cre
st c
rack
form
atio
n
Ther
mal
sho
cks
due
tote
mpe
ratu
re c
hang
e
Ther
mal
resis
tanc
e,pr
otec
tion
agai
nst t
herm
alov
erlo
ad
Build
up
edge
s Ad
hesio
n, w
eldi
ng-o
nof
“stic
ky” s
ubst
rate
s
O
xidat
ion
resis
tanc
e,go
od s
lidin
g pr
oper
ties,
chem
ical s
tabi
lity, l
ow a
ffini
tyto
wor
kpie
ce m
ater
ials
Coa
tabl
e m
ater
ials
M
etal
lic m
ater
ials
suc
h as
hig
h-sp
eed
stee
ls, h
ot -
and
cold
- w
orki
ng s
teel
s, s
tain
less
ste
els,
heat
-trea
tabl
e st
eels
, car
bide
s an
d ce
rmet
s ca
n be
coa
ted.
Hea
t tre
atm
ent o
f too
ls
The
tem
pera
ture
in th
e fin
al h
eat-t
reat
men
t ste
p (m
ost c
omm
only
the
tem
perin
g te
mpe
ratu
re in
the
case
of s
teel
s) m
ust b
e hi
gher
than
the
coat
ing
tem
pera
ture
.
Sur
face
con
ditio
ns o
f too
lsSu
rface
s m
ust b
e in
the
brig
ht c
ondi
tion.
Too
ls m
ust n
ot b
e ch
rom
e-pl
ated
, bur
nish
ed, s
team
tem
pere
d or
bat
h-ni
tride
d. G
roun
d su
rface
s m
ust n
ot d
ispl
ay g
ridin
g cr
acks
, oxi
de fi
lms
orre
hard
enin
g bu
rns.
Cut
ting
edge
s m
ust n
ot h
ave
burrs
. Pol
ishe
d su
rface
s m
ust b
e fre
e of
polis
hing
resi
dues
. Sur
face
s m
ust b
e fre
e of
rust
, chi
ps, w
ax, a
dhes
ive
tape
, and
pai
nt. T
ools
mus
t be
dem
agne
tised
.
Bra
zed
tool
s
Pack
agin
g fo
r shi
pmen
tTo
ols
are
to b
e pa
ckag
ed in
suc
h a
way
that
they
will
not b
e da
mag
ed b
y ot
her o
bjec
ts o
r eac
hot
her.
The
pack
agin
g ha
s to
be
suita
ble
for r
etur
n sh
ipm
ent.
On
requ
est,
ship
men
t can
occ
ur in
coat
ing
fixtu
res.
The
use
of t
rans
port
grid
s fo
r sha
nk to
ols
faci
litat
es s
afe
and
cost
-effe
ctiv
eha
ndlin
g w
ithou
t the
nee
d fo
r exp
ensi
ve in
divi
dual
pac
kagi
ng.
Rus
t pro
tect
ion
Tool
s sh
ould
be
coat
ed li
ghtly
with
wat
er-d
ispl
acin
g oi
l in
orde
r to
safe
guar
d th
em a
gain
stru
stin
g
Tool
life
[mm
]
Tool
:
Mul
ti-in
sert
bor
ing
hea
d
d
iam
. 20
mm
. 4xD
Wor
kpie
ce:
Dro
p-fo
rge
die
Mat
eria
l:
DIN
1.2
396
(Cr7
V), t
empe
red
1,45
0 N
/mm
Cut
ting
data
: V c
= 1
20 m
/min
TiN
Vc =
140
m/m
in B
ALI
NIT
FUTU
RA
NA
NO
f = 0
.05
- 0.
10 m
m/r
ev
ho
le d
epth
= 8
0 m
m, w
etSo
urce
:
G. S
chm
idt G
mb
H, G
erm
any
Bor
ing
4,00
0
2,00
0
3,00
0
4,00
0 0
BALI
NIT
FUTU
RA
NAN
O®
TiN
2
®
Wea
r cur
ve V
B [m
m]
Tool
:
Mul
ti-in
sert
bor
ing
hea
d
d
iam
. 20
mm
. 4xD
Mat
eria
l:
DIN
1.1
191
(~A
ISI 1
045)
Cut
ting
data
: In
to s
olid
mat
eria
l
34
mm
dee
p (b
lind
hole
)
Vc
= 1
20 m
/min
n =
5,6
17 r
pm
f = 0
.2 m
m/r
ev
V
f = 1
,123
mm
/min
Ext
erna
l coo
ling
with
out l
iftin
g
Dril
ing
0.05
0.10
0.15
0.20 0
unco
ated
TiAI
N BALI
NIT
FU
TUR
A N
ANO
®
400
800
1,20
01,
600
BALI
NIT
ALC
RO
NA
PRO
®Ti
AIN
Fini
sh m
illin
g, d
ry
300
250
200
150 50100 0
Serv
ice
life
[m]
Tool
:
Car
bid
e en
d m
ill, ø
10
mm
Wor
kpie
ce:
DIN
1.2
344
(~ A
ISI H
13)
45 H
RC
Cut
ting
data
: V c
= 2
50 m
/min
Sour
ce:
O
erlik
on B
alze
rs
C
uttin
g L
abor
ator
y
Tool
:
Car
bid
e en
d m
ill, ø
10
mm
Wor
kpie
ce:
DIN
1.2
344
(~ A
ISI H
13)
1200
N m
m
Cut
ting
data
: V c
= 1
75 m
/min
Sour
ce:
O
erlik
on B
alze
rs
C
uttin
g L
abor
ator
y
BALI
NIT
ALC
RO
NA
PRO
®Ti
AIN
Rou
gh m
illin
g, w
et
50 40 30 20 10 0Serv
ice
life
[m]
2
Tool
:
Inse
rt
Wor
kpie
ce:
Ste
el D
IN 1
.713
1
(~
AIS
I 511
5), 5
50 N
/mm
Mac
hini
ng:
Dry
Sour
ce:
A
utom
otiv
e su
pp
lier
Ger
man
y
BALI
NIT
ALC
RO
NA
PRO
®Ti
AIN
com
petit
or
Sing
le th
ooth
lath
e m
achi
ning
1000 800
600
400
200 0
Serv
ice
life
(num
ber o
f wor
kpie
ces)
2
30 25 20 15 510 0
Serv
ice
life
[m]
Rou
gh m
illin
g, w
et
AITi
NTi
AIN
Com
petit
or A
BALI
NIT
ALN
OVA
®
Tool
:
Car
bid
e en
d m
ill, ø
10
mm
Wor
kpie
ce:
DIN
1.2
344
(~ A
ISI H
13)
1200
N/m
m
Cut
ting
data
: V c
= 1
50 m
/min
Sour
ce:
To
ol m
anuf
actu
rer
Ger
man
y
2
TiAI
NBA
LIN
ITFU
TUR
A N
ANO
®
200
160
120 80 40 0
Tool
:
End
mill
dia
m. 1
3 m
m, S
C K
10W
orkp
iece
: C
amsh
aft
Mat
eria
l:
DIN
1.1
213
(~A
ISI 1
055)
Cut
ting
data
: Vc
= 8
0 m
/min
f = 0
.2 m
m/r
ev
cu
tting
dep
th a
= 1
8 m
m
d
rySo
urce
:
Aut
omob
ile In
dus
try
Mill
ing
Parts
p
TiN
BALI
NIT
FUTU
RA
NAN
O®
15,0
00
10,0
00
5,00
0 0
Tool
:
Car
bid
e in
sert
ed fa
ce m
ill
di
am 1
25 m
mW
orkp
iece
: To
ol s
teel
pla
te, 8
00x4
00 m
mM
ater
ial:
D
IN 1
.237
9 (~
AIS
I D2)
,
te
mpe
red
1,05
0 N
/mm
Cut
ting
data
: V c
= 1
80 m
/min
f z =
0.3
5 m
m/to
oth
cutti
ng d
epth
a =
5.0
mm
cutti
ng w
idth
a =
100
mm
clim
b m
illin
g, d
rySo
urce
:
G. S
chm
idt G
mb
H, G
erm
any
Mill
ing
Tool
life
[mm
]
p e
2
Tool
:
Car
bid
e en
d m
ill,
Ø 8
mm
Wor
kpie
ce:
Ste
el D
IN 1
.119
1
(~
AIS
I 104
5)
Cut
ting
spee
d:
Vc
= 4
00 m
/mm
Mac
hini
ng:
Coo
led
Sour
ce:
O
erlik
on B
alze
rs
C
uttin
g L
abor
ator
y
Fini
shin
g
200
180
160
140
120
100 80 60 40 20
Wid
th o
f fla
nk w
ear l
and
VB [µ
m]
2040
6080
100
120
TiC
N
TiAI
N
BALI
NIT
ALC
RO
NA
PRO
®
Con
trolle
dpr
ogre
ssiv
ew
ear
Stab
ilized
wea
r rat
e
Con
trolle
d ru
nnin
g-in
cha
se
Serv
ice
life
[m]
Rou
gh m
illin
g, w
et
160
140
120
100 80 60 40 20
BALI
NIT
ALN
OVA
®Ti
AIN
Com
petit
or C
Parts
pro
duce
d
Tool
:
Car
bid
e en
d m
ill,
Ø 1
6 m
m
Wor
kpie
ce:
DIN
1.7
131
(~A
ISI 5
115)
Cut
ting
spee
d:
Vc
= 1
81 m
/min
f t =
0.0
3 m
m
E
mul
sion
5%
Sour
ce:
K
lenk
Gm
bH
& C
o. K
G
G
erm
any
BAL
INIT
Coa
tings
App
licat
ions
®
BAL
INIT
FU
TUR
A N
ANO
®B
ALIN
IT
ALC
RO
NA
PR
O®
BAL
INIT
A
LNO
VA®
Locations of Oerlikon Balzers
We are at your service in North America
HarrisonTownship, MI Burlington, ON - Canada
Agawam, MA
Brunswick, OH
Murfreesboro, TN
Wixom, MIElgin, IL
Richmond, IN
Saltillo, Coah
Queretaro, Qro
Rock Hill, SC
Pell City, AL
Coating Center Burlington,Canada
Oerlikon Balzers USA, IncCorporate Office in USA
1475 E Woodfield Road, Suite 201Schaumburg, IL - 60173T:+1 847 619 5544F:+1 847 619 5653www.oerlikon.com/balzers/[email protected]
Coating Center Agawam, MA30 General Abrams DriveAgawam, MA - 01001T:+1 413-786-9380www.oerlikon.com/balzers/us
Coating Center Brunswick, OH1130 Industrial Parkway NorthBrunswick Business CenterBrunswick, OH - 44212T:+1 330-220-7716www.oerlikon.com/balzers/us
Coating Center Elgin, IL1181 Jansen Farm CourtElgin, IL - 60123T:+1 847-695-5200www.oerlikon.com/balzers/us
Coating Center HarrisonTownship, MI42728 Executive DriveHarrison Township, MI - 48045T:+1 586-465-0411www.oerlikon.com/balzers/us
Coating CenterMurfreesboro, TN 730A Middle Tennessee Blvd.Murfreesboro, TN - 37129T:+1 615-848-1234www.oerlikon.com/balzers/us
Coating Center Pell City, AL109 Parkway EastPell City, AL - 35125T:+1 205-884-1210www.oerlikon.com/balzers/us
Coating Center Richmond, IN1580 Progress DriveRichmond, IN -47374T:+1 765-935-7424www.oerlikon.com/balzers/us
Coating Center Rock Hill, SC436 Lakeshore ParkwayRock Hill, SC - 29730T:+1 803-329-0607www.oerlikon.com/balzers/us
3250 Harvester Rd.Toronto, Canada -L7N3W9T: 905-631-7094www.oerlikon.com/balzers/us
Coating Center Wixom, MI46947 West RoadWixom, MI - 48393T:+1 248-960-9055www.oerlikon.com/balzers/us
Oerlikon Balzers CoatingMexico S.A. de C.V.Coating Center Queretaro
Acceso III N° 304 y 306Col. Industrial La MontañaC.P. 76150 Queretaro, Qro.MexicoT:+52 442 209 68 00F:+52 442 209 68 15www.oerlikon.com/balzers/mx
Coating Center SaltilloBlvd. Futuro 520Parque Industrial CormoranC.P. 25020 Saltillo, Coah.T:+52 844 450 59 00www.oerlikon.com/balzers/mx
HeadquartersOC Oerlikon Balzers AGTechnology and Service Center Iramali 18LI-9496 BalzersLiechtenstein
Further coating centers:Argentina, Brazil, China, France,Germany, India, Japan, Korea,Russia, Singapore, Sweden,United Kingdom
www.oerlikon.com/balzers
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