CP18 CP24 CP30 CP40 Cold Planer
MANUAL Operation Maintenance Service Parts Warranty
Serial number ___________________________ Date released for shipment _________________
RoadHog, Inc. 877-640-9975 www.roadhog-inc.com
PUBLICATION DATE: 02/04/11
2
INTRODUCTION
Thank you for your investment in Roadhog Inc. We are confident that you will find that your is the easiest to operate, safest, most durable, and most efficient attachment on the market. Your Roadhog Inc is equipped with high performance, heavy duty components. To en-sure that these components operate properly and effectively, this manual must be fol-lowed. If any question regarding the operation or performance of this attachment ex-ists, contact your Roadhog Inc dealer at once. This manual contains safety instructions, guidelines for efficient operation, trouble-shooting tips, and service maintenance procedures. When applicable, the terms “right” and “left” are referenced from a sitting position and facing forward in the loader. Throughout this manual, information is provided in boxes and highlighted by the word IMPORTANT. This information should be read carefully. If complied with, it will improve the operating efficiency of the unit and provide directives that will minimize costly breakdowns and extend the life of the machine.
This warning symbol appears throughout this manual and indicates that a safety hazard may exist if the information given is not properly followed. When the warning signal is encountered in the manual or on the unit, Be Alert! Your personal safety is involved!
For more copies of this manual or the necessary safety decals, contact your Roadhog Inc dealer.
3
TABLE OF CONTENTS
Page SAFETY DECALS …………………………………………………………………………….4 SAFETY PRECATUTIONS …………………………………………………………………..5 MANDATORY SAFETY SHUTDOWN PROCEUDRE ……………………………………5 SAFETY ………………………………………………………………………………………..6 SETUP ………………………………………………………………………………………….7 OPERATION …………………………………………………………………………………..8 MAINTENANCE......…... ………………………………………………...…………………...9 SERVICE..…………………………………………………………………………………10-11 CHASSIS GROUP PARTS DRAWING……….………………………...………….....12-13 ATTACH GROUP PARTS DRAWING……….………………………...….……….....14-15 DRIVETRAIN/DRUM GROUP PARTS DRAWING….………………...………….....16-17 DECAL GROUP PARTS DRAWING……….…………………………...………….....18-19 HYDRAULIC GROUP (5 LINE) PARTS DRAWING...………………...………….....20-23 HYDRAULIC GROUP (3 LINE) PARTS DRAWING……...…………...………….....24-27 HYDRAULIC VALVE PARTS DRAWINGS……………………………………...……28-34 HYDRAULIC SCHEMATICS……………………………...….………………………..35-37 ELECTRICAL SCHEMATICS…………….…………………...………………………..39-43 SPECIFICATIONS ……………………………………………...….………………………..44 WARRANTY ………………………………………………………...……………………….45 WARRANTY CLAIM FORM………………………………………..……………………….46 NEW MACHINE DELIVERY REPORT…………………………………………………….47 OWNER INFORMATION CARD……………………………………………………………48
4
SAFETY DECALS The safety decals existing on the attachment should be clearly read-able and always followed. The lo-cation and description of the de-cals is shown in the parts diagram.
The CRUSHING HAZARD decal warns the operator and bystanders to stay away during operation.
The ROTATING CUTTER decal warns the operator and bystanders to stay away during operation.
The READ MANUAL decal warns the operator to read this manual before operating the attachment.
The INJECTION HAZARD decal warns the operator and bystanders to stay away during operation.
The FLYING OBJECTS decal warns the operator the operator and bystanders to stay away dur-ing operation.
5
SAFETY PRECAUTIONS
ACCIDENTS ARE
PREVENTABLE WITH YOUR HELP Understand and comply with applicable laws and regulations. Call local utilities before you dig. 1-888-258-0808 Know the location of underground gas, water
and electrical lines. Inspect area for holes, drop-offs, or unstable
ground. Know the weight limitations of operating
surfaces and clearances. Remember: Safe operation begins with the
operator.
BEFORE OPERATING THIS EQUIPMENT, THE FOLLOWING SAFETY INFORMATION SHOULD BE READ AND UNDERSTOOD. IN ADDITION, EACH INDIVIDUAL WORKING WITH THE EQUIPMENT SHOULD BE FAMILIAR WITH THE SAFETY PRECAUTIONS
Exercise extreme caution when hitching and removing the attachment, operating with other workers present, and servic-ing the unit. Roadhog Inc makes operator safety a priority when designing machinery. Ex-posed moving parts are guarded when-ever possible for safety. However, not all moving parts can be shielded in or-der to ensure proper operation. This op-erator’s manual and safety decals on the machine provide important safety information when observed closely If safety decals become difficult to read, replace them immediately. (see “Safety Decals”).
MANDATORY SAFETY SHUTDOWN
PROCEDURE
BEFORE cleaning, adjusting, lubricating, or servicing this unit, ALWAYS follow the MANDATORY SAFETY SHUTDOWN PROCEDURE: 1. Move the skid steer loader propulsion
control levers to the “neutral” position. 2. Shut off the attachment by shutting
off the auxiliary and high flow hydrau-lic output.
3. Lower the loader lift arms completely
roll the attachment forward so it is se-curely resting on firm ground or the shop floor.
4. Engage the loader park brake. 5. Move the loader throttle to the slow
idle position, shut the engine off, and remove the ignition key.
6. Keep the key with you at all times
when working on the unit so no one can start the engine without your knowledge.
FAILURE TO FOLLOW THE PROCEDURES BEFORE CLEANING, ADJUSTING, LUBRICATING, OR SERVICING THIS UNIT COULD LEAD TO SERIOUS INJURY OR DEATH.
WARNING
WARNING
6
SAFETY
A careful operator is the best protection against accidents. Most accidents involv-ing operators of industrial equipment are caused by failure to observe basic safety precautions. Know the equipment and worksite before you operate. Familiarize yourself with the safety precautions listed below.
THE FOLLOWING PRECAUTIONS MUST BE OBSERVED FOR THE SAFETY OF THE OPERATOR AND/OR SERVICE PERSONNEL.
1. Read and observe all safety informa-tion and decals on the skid steer loader and attachment BEFORE operating the unit!
2. Refer to the SAFETY section of your skid loaders operator’s manual and observe all safety recommendations set forth in the manual.
3. When loading, keep attachment as low to ramps & trailer as possible.
4. Always lower the loader arms fully before leaving the skid steer seat.
NEVER CRAWL UNDER RAISED LOADER ARMS.
5. BE SURE to raise the attachment totally off the ground BEFORE side-shifting.
6. CAREFULLY inspect ALL hydraulic hoses and connections on a routine basis; Always use a piece of card-board when searching for leaks.
7. BE SURE to exercise the above MAN-DATORY SAFETY SHUTDOWN pro-cedure, BEFORE proceeding with any work on the attachment.
NEVER USE YOUR HANDS AS ESCAPING FLUID UNDER PRESSURE CAN PENETRATE THE SKIN CAUSING SERIOUS INJURY. IF HYDRAULIC FLUID DOES PENETRATE THE SKIN, SEEKIMMEDIATE MEDICAL ATTENTION BY A DOCTOR FAMILIAR WITH THIS TYPE OF INJURY OR GANGRENE MAY RESULT.
NEVER ALLOW HANDS OR FEET NEAR ANY WORKING PART OF THE ATTACHMENT UNLESS THE MANDATORY SAFETY SHUTDOWN PROCEDURE HAS BEEN COMPLETED.
WARNING WARNING
WARNING
WARNING
7
READ THIS ENTIRE MANUAL AS WELL AS THE DECALS ON THE ATTACHMENT BEFORE ATTEMPT-ING ANY MAINTENANCE, SERVICE OR SETUP OF THE UNIT.
SETUP
Hoses / Fittings
Hydraulic fittings are used to connect all attachment hoses. All fittings should be tight and free of hydraulic leaks. Hoses must be free of crimps or cuts that might result in leakage. Check your attachment before operation to make sure all hose routings are kink-free and allow for maximum movement of all extend, lift/lower, and/or swing motion required during normal opera-tion.
Wire Harness
The wiring harness to the electro hydraulic valve block ( if so equipped) should be routed to prevent catching or pinching when sideshifting, tilting or lowering the drum fully into the cut.
Drum Assembly
For proper operation, picks must be installed in every holder on the drum.
WARNING
Although the Roadhog Inc is supplied fully assembled, some simple checks should be performed before operation begins.
Safety Decals
The safety decals existing on the attach-ment should be clearly readable and al-ways followed. The location and descrip-tion of the decals is shown in the ex-ploded diagram. Copies of the decals are shown in “Safety Decals” section.
Lubrication All attachment joint grease fittings should be greased until grease flows out of the
joint.. Hydraulic Couplers
The cold planer has been shipped with-out the 3 or 5 required hydraulic quick couplers. Obtain correct brand and size and install them on the hoses. On a 3 line ( single circuit ) road saw, the pres-sure “in“ port on the diverter valve is marked LP for motor pressure. Return flow to the loader is marked LR for motor return. The small hose is for drive motor case drain and is plumbed directly to the skidsteer case drain coupler. On a 5 line ( dual circuit ) cold planer, the loader pressure hose should be plumbed into the MP ( motor pressure ) port on the re-circulation block. The return to loader should be plumbed into the MR ( motor return ) port. The casedrain hose should be connected directly to the casedrain coupler on the skidsteer. Do not operate without connecting this hose.
8
OPERATION
The cold planer is a hydraulically powered attachment intended for cutting asphalt or concrete surfaces. The performance of the attachment can vary greatly depending upon how it is used and operated. Therefore, the recom-mended operating procedures contained within this manual should be followed at all times for maximum productivity. Prior to operating the attachment, read this entire manual. Follow all safety guidelines in this manual and safety decals on the unit. Make sure that all guards, shields, and decals are in place and in good condition prior to operation. See page 40 for minimum flow requirements for each model.
Insufficient hydraulic power will result in poor performance. Check auxiliary high flow per factory specifications
Attaching to Loader
To attach the unit to the loader, start the loader engine and rotate the coupler out. Pull both coupler levers up to the vertical position. Move the machine forward and pick up the attachment. Rotate the at-tachment back and push both coupler levers completely down. Make sure the two wedges are completely down and engaged. Be sure pins and latch handles are secure before operating boom and bucket. Always refer to operating instruc-tions in the skidsteer manual.
In attaching the unit to the skid steer, ensure that all hydraulic hoses are coupled securely to the quick couplers. Three hoses are to be connected. Motor pressure, motor return, motor case drain.
IMPORTANT All hoses should be free of kinks, cuts, or abrasions for safe operation. Do not op-erate if any hose are worn or damaged.
To Operate 1. Enter skid steer and fasten seat belt. 2. Make sure the area is clear of bystand-
ers and other workers. 3. Start the skid steer and engage the high
flow hydraulic circuit at idle. 4. Run the engine to full throttle. Adjust the
planers tilt, depth and sideshift as needed using the manual or electro-hydraulic controls according to how the planer is optioned. On a 3 line planer, the high flow circuit must be engaged to operate these adjustments. On a 5 line planer, use the standard flow auxil-iary circuit to activate these functions.
5. Fully lower the loader arms and then roll out the bucket function until the planer is level with the pavement.
6. Move the throttle to the full rpm postion. and keep it there during the milling op-erations. Begin the operation by setting the depth cylinders to zero depth at the
depth gauge. Lower the drum into the cut to the desired depth. Move forward at a speed that will allow the drum to efficiently without stalling. NOTE. Milling speed will depend on tooth condition, age and density of the material, aggregate size and ambient temperature.
IMPORTANT
9
BE FO RE P E RFO RMI NG ANY MAINTENANCE ON THE UNIT, PERFORM THE MANDATORY SAFETY SHUTDOWN PROCEDURE.
MAINTENANCE Proper maintenance of the attachment will result in longer life and the more productive and cost effective operation. There are two basic categories of maintenance required, pick/holder replacement and component lubrication. For proper operation, the picks should be checked each four (4) hours and lubri-cated daily to ensure that they can freely rotate in their holders.
Pick/Holder Replacement
As regular use takes place, normal wear of the carbide picks will occur with the outer most picks wearing first. The pick tool included with the cold planer should be use to remove the picks from the cast holders. In the event the pick tool is not available, any hardened punch or tool allowing access to the bottom of the
NEVER DRIVE THE PICK BY STRIK-ING DIRECTLY ON THE END OF THE PICK AS THIS CAN CAUSE THE PICK TO CHIP AND CAUSE INJURY OR CREATE SMALL STRESS FRAC-TURES IN THE PICK RESULT-ING IN PREMATURE WEAR.
A length of pipe with a 3/4 to 1 inch in-side diameter can be placed over the pick to protect it from a direct hit. Striking a small piece of wood placed on the pick to absorb the shock will prevent damage.
The factory installed carbide pick chosen for use is a general purpose pick as the cold planer is designed for both asphalt and concrete applications. Picks de-signed for extended periods of concrete cutting are available from the factory or your dealer. To prevent the picks from seizing in the holders, the picks should be sprayed with a lubricate at the end of each day. This will break down the asphalt build up in the holders and prevent premature wear by allowing the picks to rotate in the holders. Excess lubricant should be caught in a collection pan and properly disposed of. If the pick remains in the holder beyond its intended replacement point, it reduces the cutting performance and will not pro-tect the holder. Inspect the cutting drum every hour of operation. Check the picks and holders for wear. If the picks are worn enough to indicate slight holder wear, replace the picks.
WARNING
WARNING
WARNING ALWAYS WEAR SAFETY GLASSES WHEN PERFORMING THIS OPERA-TION. HARDENED TOOLS AND PICKS CAN SHATTER CAUSING INJURY.
IMPORTANT Welder must be grounded directly to drum during pick holder replacement or SEVERE BEARING DAMAGE WILL RESULT.
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Lubrication
Lubricate the deadshaft bearing at least once a week.. The planetary gearbox contains syn-thetic EP90 gear oil and should be half full during operation. The planetary gear oil should be drained and replaced each year. For pick maintenance, consult the main-tenance section on page 9.
BEFORE SERVICING THIS UNIT, THE MANDATORY SAFETY SHUTDOWN PROCEDURE MUST BE COMPLETED. SEE “SAFETY” SECTION.
SERVICE
EXERCISE EXTREME CAUTION DURING THIS OPERTION TO PREVENT TIPPING OF THE UNIT.
Drum Removal 1. Perform mandatory shutdown proce-
dure with the cold planer adjusted to the maximum depth. Ensure that planer drum is sitting on a stable sur-face and is chalked to prevent move-ment.
2. Disconnect 3 motor tubes. 3. Remove bolts and wear skids from
each side of the depth skid weld-ment.
4. Remove (8) motor/planetary can to chassis bolts. Remove (4) deadshaft bearing to chassis bolts.
5. Lift cold planer off of drum using a hoist or the skid steer loader arms.
6. Reverse steps for reassembly. Bolt torques are given in the parts break-down pages.
IF THE DRUM DOES NOT REMAIN ON THE FLOOR, LOWER THE PLANER, SHUT THE ENGINE OFF, REMOVE THE IGNITION KEY AND REVIEW STEPS 1 THRU 5. DO NOT ATTEMPT TO DISLODGE THE DRUM WHILE THE PLANER FRAME IS IN THE RAISED POSITION. NEVER PLACE HANDS OR ANY PART OF YOUR BODY IN, AROUND, OR UNDER THE DRUM, AS IT MAY FALL CAUSING SERIOUS INJURY.
WARNING WARNING
WARNING
11
Planetary Gearbox and Drive Motor Removal
1. Remove the drum from the planer
chassis. 2. Remove (6) deadshaft nuts from the
right side of the drum and remove the deadshaft weldment.
3. Remove (9) planetary stud nuts from the right side of the drum.
4. Remove Planetary can/Planetary as-sembly from left side of drum.
5. Remove Case drain tube and motor fittings.
6. Remove (6) planetary to planetary can bolts and remove planetary can from planetary.
7. Remove (2) motor bolts and remove motor.
COMPONANTS ARE EXTREMEMLY HEAVY AND CAN CAUSE SERIOUS INJURY IF PROPER LIFTING TECH-NIQUES ARE NOT USED.
WARNING
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CHASSIS GROUP PCP18HD PCP24 PCP30 CP40
Cold Planer
PARTS LISTITEM QTY. PART NO. DESCRIPTION
1 2 106-0499 PIN WELDMENT
2 2 106-0500 PIN WELDMENT
3 4 106-0504 WHEEL WELDMENT
4 2 106-0508 CYLINDER MOUNT WELDMENT
5 12 106-0585 BEARING, DU 1.25 PIN X 1.25 WIDTH
6 1 106-0617_PCP_COLLAPSEDCYLINDER, TILT
7 2 106-0621 BUSHING, SHROUD BOLT
8 1 106-0868_EXTENDED WELDMENT-DEPTH CYLINDER
9 1 106-0869_EXTENDED WELDMENT-DEPTH CYLINDER
10 1 106-0897 PLATE, DEPTH INDICATOR
11 1 106-0898 PLATE, DEPTH INDICATOR
12 2 106-0994 WELDMENT, WEAR SKID
13 1 106-1065 CHASSIS WELDMENT
14 1 106-1071 DEPTH SKID WELDMENT
15 1 106-1083 CHASSIS SHROUD WELDMENT
16 1 106-1188 PLATE, WATERKIT COVER
17 1 106-1200 PLATE, BELTING RETAINER
18 2 106-1203 LATCH ASSEMBLY, RUBBER DRAW
19 1 106-1241 BELTING, RUBBER
20 4 HB025L0100A BOLT, 1/4-20 X 3 PLATED
21 4 HB038L0075A BOLT, 3/8-16 X 0.75 PLATED
22 3 HB038L0150A BOLT, 3/8-16 X 1.50 PLATED
23 2 HB050L0175A BOLT, 1/2-13 x 1.75 PLATED
24 4 HB063L0150A BOLT, 5/8-11 X 1.50 PLATED
25 6 HB063L0225A BOLT, 5/8-11 X 2.25 PLATED
26 8 HMSN06L088A SCREW, N06 X 0.88 MACHINE
27 8 HMSNN06A NUT, NO. 6 MACHINE SCREW
28 4 HN025A NUT, 1/4-20 PLATED
29 3 HN038A NUT, 3/8-16 PLATED
30 6 HN063A NUT, 5/8-11 PLATED
31 7 HRRE125A RETAINING RING-EXTERNAL 1.25" DIA.
32 8 HW025NA WASHER, 1/4 NARROW PLATED
33 10 HW038NA WASHER, 3/8 NARROW PLATED
34 2 HW050WA WASHER, 1/2 WIDE PLATED
35 16 HW063NA WASHER, 5/8 NARROW PLATED
36 16 HWN06A WASHER NO. 6 NARROW PLATED
37 8 HWN06LW LOCK WASHER, NO. 6 PLATED
TORQUE TO 150 LB-FT
TORQUE TO 75 LB-FT
TORQUE TO 150 LB-FT
12
81
182
61
223
111
101
212
161
204
191
268
34
212
131
141
151
122
256
232
354
311
314
312
42
22
58
171
336
293
378
278
284
328
3616
332
332
3512
306
72
342
244
54
13
CHASSIS GROUP PCP18HD PCP24 PCP30 CP40
Cold Planer
PCP24 PCP30 PCP40 PCP18HD
ITEM QTY. PART NO. PART NO. PART NO. DESCRIPTION PART NO.
1 2 see PCP18 see PCP18 see PCP18 PIN WELDMENT 106-0499
2 2 see PCP18 see PCP18 see PCP18 PIN WELDMENT 106-0500
3 4 see PCP18 see PCP18 see PCP18 WHEEL WELDMENT 106-0504
4 2 see PCP18 see PCP18 see PCP18 CYLINDER MOUNT WELDMENT 106-0508
5 12 see PCP18 see PCP18 see PCP18 BEARING, DU 1.25 PIN X 1.25 WIDTH 106-0585
6 1 see PCP18 see PCP18 see PCP18 CYLINDER, TILT 106-0617
7 2 see PCP18 see PCP18 see PCP18 BUSHING, SHROUD BOLT 106-0621
8 1 see PCP18 see PCP18 see PCP18 WELDMENT-DEPTH CYLINDER 106-0868
9 1 see PCP18 see PCP18 see PCP18 WELDMENT-DEPTH CYLINDER 106-0869
10 1 see PCP18 see PCP18 see PCP18 PLATE, DEPTH 106-0897
11 1 see PCP18 see PCP18 see PCP18 PLATE, DEPTH INDICATOR 106-0898
12 2 see PCP18 see PCP18 see PCP18 WEAR SKID WELDMENT 106-0994
13 1 106-1281 106-1282 106-1283 CHASSIS WELDMENT 106-1280
14 1 106-1285 106-1286 106-1287 DEPTH SKID WELDMENT 106-1284
15 1 106-1289 106-1290 106-1291 CHASSIS SHROUD WELDMENT 106-1288
16 1 106-1188 106-1189 106-1190 PLATE, WATERKIT COVER 106-1187
17 1 106-1200 106-1201 106-1202 PLATE, BELTING RETAINER 106-1199
18 2 see PCP18 see PCP18 see PCP18 LATCH ASSEMBLY, RUBBER DRAW 106-1203
19 1 106-1241 106-1242 106-1243 BELTING, RUBBER 106-1240
20 4 see PCP18 see PCP18 see PCP18 BOLT, 1/4-20 X 3 PLATED HB025L0100A
21 4 see PCP18 see PCP18 see PCP18 BOLT, 3/8-16 X 0.75 PLATED HB038L0075A
22 3 see PCP18 see PCP18 see PCP18 BOLT, 3/8-16 X 1.50 PLATED HB038L0150A
23 2 see PCP18 see PCP18 see PCP18 BOLT, 1/2-13 x 1.75 PLATED HB050L0175A
24 4 see PCP18 see PCP18 see PCP18 BOLT, 5/8-11 X 1.50 PLATED HB063L0150A
25 6 see PCP18 see PCP18 see PCP18 BOLT, 5/8-11 X 2.25 PLATED HB063L0225A
26 8 HMSN06L088A see PCP18 see PCP18 see PCP18 SCREW, N06 X 0.88 MACHINE
27 8 HMSNN06A see PCP18 see PCP18 see PCP18 NUT, NO. 6 MACHINE SCREW
28 4 HN025A see PCP18 see PCP18 see PCP18 NUT, 1/4-20 PLATED
29 3 HN038A see PCP18 see PCP18 see PCP18 NUT, 3/8-16 PLATED
30 6 HN063A see PCP18 see PCP18 see PCP18 NUT, 5/8-11 PLATED
31 7 HRRE125A see PCP18 see PCP18 see PCP18 RETAINING RING-EXTERNAL 1.25" DIA.
32 8 HW025NA see PCP18 see PCP18 see PCP18 WASHER, 1/4 NARROW PLATED
33 10 HW038NA see PCP18 see PCP18 see PCP18 WASHER, 3/8 NARROW PLATED
34 2 HW050WA see PCP18 see PCP18 see PCP18 WASHER, 1/2 WIDE PLATED
35 16 HW063NA see PCP18 see PCP18 see PCP18 WASHER, 5/8 NARROW PLATED
36 16 HWN06A see PCP18 see PCP18 see PCP18 WASHER NO. 6 NARROW PLATED
37 8 HWN06LW see PCP18 see PCP18 see PCP18 LOCK WASHER, NO. 6 PLATED
14
ATTACH GROUP PCP18HD PCP24 PCP30 CP40
Cold Planer PARTS LIST
ITEM QTY. PART NO. DESCRIPTION
1 6 106-0532 PLATE, SIDESHIFT SPACER
2 2 106-0533 PLATE, SIDESHIFT RETAINER
3 4 106-0534 PLATE, PIVOT SPACER
4 4 106-0535 PLATE, PIVOT SPACER
5 1 106-0584 PLATE, STEP
6 2 106-0589 PLATE, SIDESHIFT SPACER (PLASTIC)
7 4 106-0606 PLATE, PIVOT SPACER
8 1 106-0657 CYLINDER, SIDESHIFT
9 1 106-0790 PIN, SIDESHIFT/LF JACK
10 1 106-0813 PLATE, CYLINDER BRACKET
11 1 106-1099 WELDMENT, SIDESHIFT
12 1 106-1112 WELDMENT, ATTACH
13 1 106-1113 WELDMENT, SIDESHIFT ROD
14 2 HB050L0125A BOLT, 1/2-13 x 1.25 PLATED
15 4 HB050L0175A BOLT, 1/2-13 x 1.75 PLATED
16 8 HB063L0300A BOLT, 5/8-11 X 3.00 PLATED
17 6 HB063L0325A BOLT, 5/8-11 X 3.25 PLATED
18 6 HN050A NUT, 1/2-13 PLATED
19 8 HN063A NUT, 5/8-11 PLATED
20 6 HN063F NUT, 5/8-11 PLATED NYLOCK
21 4 HRRE125A RETAINING RING-EXTERNAL 1.25" DIA.
22 12 HW050NA WASHER, 1/2 NARROW PLATED
23 28 HW063NA WASHER, 5/8 NARROW PLATED
24 2 HZ001 ZERK, 1/4-28 STRAIGHT
25 1 SK_PCP24_ZEROD_ZEROT_RGHTSSSKELETON PART TO CONFIGURE PLANER
81
91
101
111
131
152
211
121
152
5114
2211
16
22
44
62
74
168
176
212
224
224
182
182
182
224
34
198
206
2312
2316
15
ATTACH GROUP PCP18HD PCP24 PCP30 CP40
Cold Planer
PCP18HD PCP24 PCP30 PCP40
ITEM QTY. PART NO. PART NO. PART NO. PART NO. DESCRIPTION
1 6 106-0532 see PCP18 see PCP18 see PCP18 PLATE, SIDESHIFT SPACER
2 2 106-0533 see PCP18 see PCP18 see PCP18 PLATE, SIDESHIFT RETAINER
3 4 106-0534 see PCP18 see PCP18 see PCP18 PLATE, PIVOT SPACER
4 4 106-0535 see PCP18 see PCP18 see PCP18 PLATE, PIVOT SPACER
5 1 106-0584 see PCP18 see PCP18 see PCP18 PLATE, STEP
6 2 106-0589 see PCP18 see PCP18 see PCP18 PLATE, SIDESHIFT SPACER (PLASTIC)
7 4 106-0606 see PCP18 see PCP18 see PCP18 PLATE, PIVOT SPACER
8 1 106-0657 see PCP18 see PCP18 see PCP18 CYLINDER, SIDESHIFT
9 1 106-0790 see PCP18 see PCP18 see PCP18 PIN, SIDESHIFT/LF JACK
10 1 106-0813 see PCP18 see PCP18 see PCP18 PLATE, CYLINDER BRACKET
11 1 106-1098 106-1099 106-1100 106-1101 WELDMENT, SIDESHIFT
12 1 106-1112 see PCP18 see PCP18 see PCP18 WELDMENT, ATTACH
13 1 106-1113 see PCP18 see PCP18 see PCP18 WELDMENT, SIDESHIFT ROD 2” units before 2/07
13 1 106-1360 see PCP18 see PCP18 see PCP18 WELDMENT, SIDESHIFT ROD 2.5” units after 2/07
14 2 HB050L0125A see PCP18 see PCP18 see PCP18 BOLT, 1/2-13 x 1.25 PLATED
15 4 HB050L0175A see PCP18 see PCP18 see PCP18 BOLT, 1/2-13 x 1.75 PLATED
16 8 HB063L0300A see PCP18 see PCP18 see PCP18 BOLT, 5/8-11 X 3.00 PLATED
17 6 HB063L0325A see PCP18 see PCP18 see PCP18 BOLT, 5/8-11 X 3.25 PLATED
18 6 HN050A see PCP18 see PCP18 see PCP18 NUT, 1/2-13 PLATED
19 8 HN063A see PCP18 see PCP18 see PCP18 NUT, 5/8-11 PLATED
20 6 HN063F see PCP18 see PCP18 see PCP18 NUT, 5/8-11 PLATED NYLOCK
21 4 HRRE125A see PCP18 see PCP18 see PCP18 RETAINING RING-EXTERNAL 1.25" DIA.
22 12 HW050NA see PCP18 see PCP18 see PCP18 WASHER, 1/2 NARROW PLATED
23 28 HW063NA see PCP18 see PCP18 see PCP18 WASHER, 5/8 NARROW PLATED
24 2 HZ001 see PCP18 see PCP18 see PCP18 ZERK, 1/4-28 STRAIGHT
16
DRIVETRAIN/DRUM GROUP PCP18HD PCP24 PCP30 CP40
Cold Planer
PARTS LISTITEM QTY. PART NO. DESCRIPTION
1 1 106-1053 ASSEMBLY, DRUM WITH PICKS & STUDS
2 1 106-1059 DRUM WELDMENT-MACHINED
3 1 106-0831 PICK, ASPHA ULT (RP18)
4 1 106-0833 HOLDER, PICK
5 1 106-0834 BASE, 1.5" TALL PICK
6 6 106-0669 BOLT, 5/8-11 X 2.25 RND HD, RBD NECK
7 1 106-0910 BEARING ASSEMBLY, DEADSHAFT
8 1 106-1103 WELDMENT, PLANETARY CAN
9 1 106-0970 GEARBOX, FAIRFIELD PLANETARY
10 1 106-0971 MOTOR, HYDRAULIC PISTON
11 1 OR2-045A SEAL, O-RING 2-045
12 45 HW063NA WASHER, 5/8 NARROW PLATED
13 6 HB063L0175B BOLT, 5/8-18 X 1.75 PLATED
14 1 106-1111 WELDMENT, MACHINED DEADSHAFT
15 18 HN063A NUT, 5/8-11 PLATED
16 4 HB063L0275A BOLT, 5/8-11 X 2.75 PLATED
17 9 HN063B NUT, 5/8-18 PLATED
18 8 HB063L0225A BOLT, 5/8-11 X 2.25 PLATED
19 2 HW050NA WASHER, 1/2 NARROW PLATED
20 2 HB050L0125B BOLT, 1/2-20 x 1.25 PLATED
TORQUE TO 150 LB-FT
TORQUE TO 150 LB-FT
TORQUE TO 150 LB-FT
TORQUE TO 150 LB-FT
TORQUE TO 75 LB-FT
11
81
101
129
136
188
31
41
516
6
71
91
141
156
164
202
21
111
126
1216
158
126
128
154
192
17
DRIVETRAIN / DRUM GROUP PCP18HD PCP24 PCP30 PCP40
Cold Planer
PCP18HD PCP24 PCP30 PCP40
ITEM QTY. PART NO. PART NO. PART NO. PART NO. DESCRIPTION
1 1 106-1052 106-1053 106-1054 106-1055 ASSEMBLY, DRUM WITH PICKS & STUDS
2 1 106-1058 106-1059 106-1060 106-1061 DRUM WELDMENT-MACHINED
3 * 106-3130 see CP18 see CP18 see CP18 PICK, ASPHALT (RP18)
- * 106-3131 see CP18 see CP18 see CP18 PICK, CONCRETE (RP22) (OPTIONAL)
4 * 106-0833 see CP18 see CP18 see CP18 HOLDER, before serial 0704XXXX
4 * 106-3140 See CP18 See CP18 See CP18 HOLDER, after serial 0704XXXX
5 * 106-0834 see CP18 see CP18 see CP18 BASE, before serial 0704XXXX
5 * 106-1618 see CP18 see CP18 see CP18 BASE, after serial 0704XXXX
6 6 106-0669 see CP18 see CP18 see CP18 BOLT, 5/8-11 X 2.25 RND HD, RBD NECK
7 1 106-0910 see CP18 see CP18 see CP18 BEARING ASSEMBLY, DEADSHAFT
8 1 106-1103 see CP18 see CP18 see CP18 WELDMENT, PLANETARY CAN
9 1 106-0970 see CP18 see CP18 see CP18 GEARBOX, PLANETARY 24:1 units before 2/07
9 1 106-1299 see CP18 see CP18 see CP18 GEARBOX, PLANETARY 19:1 units after 2/07
- - SO-0067 see CP18 see CP18 see CP18 BOOT SEAL, GEARBOX
- - SO-0068 see CP18 see CP18 see CP18 LIP SEAL, GEARBOX
10 1 106-0971 see CP18 see CP18 see CP18 MOTOR, HYDRAULIC PISTON
- - SO-0078 see CP18 see CP18 see CP18 SEAL KIT, 106-0971 PISTON MOTOR
11 1 OR2-045A see CP18 see CP18 see CP18 SEAL, O-RING 2-045
12 45 HW063NA see CP18 see CP18 see CP18 WASHER, 5/8 NARROW PLATED
13 6 HB063L0175B see CP18 see CP18 see CP18 BOLT, 5/8-18 X 1.75 PLATED
14 1 106-1111 see CP18 see CP18 see CP18 WELDMENT, MACHINED DEADSHAFT
15 18 HN063A see CP18 see CP18 see CP18 NUT, 5/8-11 PLATED
16 4 HB063L0275A see CP18 see CP18 see CP18 BOLT, 5/8-11 X 2.75 PLATED
17 9 HN063B see CP18 see CP18 see CP18 NUT, 5/8-18 PLATED
18 8 HB063L0225A see CP18 see CP18 see CP18 BOLT, 5/8-11 X 2.25 PLATED
19 2 HW050NA see CP18 see CP18 see CP18 WASHER, 1/2 NARROW PLATED
20 2 HB050L0125B see CP18 see CP18 see CP18 BOLT, 1/2-20 x 1.25 PLATED
* NOTE: ITEMS 3, 4, & 5 VARY IN QUANTITY AS FOLLOWS PCP18HD - 40 PCP24 - 50 PCP30 - 60 PCP40 - 76 NOTE: TO REPAIR ITEMS 9 & 10 CONSULT FACTORY FOR INSTRUCTIONS
18
DECAL GROUP PCP18HD PCP24 PCP30 CP40
Cold Planer PARTS LISTITEM QTY. PART NO. DESCRIPTION
1 2 D0163 DECAL, FLYING OBJECTS
2 1 D0164 DECAL, READ MANUAL
3 2 D0165 DECAL, CRUSHING HAZARD
4 2 D0166 DECAL, ROTATING CUTTER
5 1 D0167 DECAL, INJECTION HAZARD
6 4 D0168 DECAL, LIFT POINT
7 4 D0169 DECAL, TIE DOWN
8 1 D0178 DECA L, TILT INDICATOR
9 1 D0183 DECAL, DEPTH INDICATOR
11
31
41
61
71
81
91
61
71
21
51
61
61
11
31
41
71
71
19
All PCP
ITEM QTY PART NO. DESCRIPTION
1 2 D0163 DECAL, FLYING OBJECTS
2 1 D0164 DECAL, READ MANUAL
3 2 D0165 DECAL, CRUSHING HAZARD
4 2 D0166 DECAL, ROTATING CUTTER
5 1 D0167 DECAL, INJECTION HAZARD
6 4 D0168 DECAL, LIFT POINT
7 4 D0169 DECAL, TIE DOWN
8 1 D0178 DECAL, TILT INDICATOR
9 1 D0183 DECAL, DEPTH INDICATOR
DECAL GROUP PCP18HD PCP24 PCP30 PCP40
Cold Planer
20
HYDRAULIC GROUP PCP18HD PCP24 PCP30 CP40
Cold Planer-Dual Circuit (5 Line) Electro-Hydraulic
PARTS LISTITEM QTY. PART NO. DESCRIPTION
1 1 106-0659 VALVE ASSY, E/H - 3 SPOOL
2 1 106-0921 VALVE ASSY, RECIRCULATION
3 1 106-0960 PLATE, VALVE MOUNT
4 1 106-0961 PLATE, E/H VALVE SPACER
5 1 106-1104 TUBE ASSY, CASE DRAIN
6 1 106-1105 TUBE ASSY, CASE DRAIN
7 1 106-1106 TUBE ASSY, MOTOR PRESSURE
8 1 106-1107 TUBE ASSY, MOTOR RETURN
9 1 106-1244 PLATE, CASE DRAIN MOUNT
10 3 HB038L0100A BOLT, 3/8-16 X 1.00 PLATED
11 3 HB038L0125A BOLT, 3/8-16 X 1.25 PLATED
12 1 HF10C5OLO ELBOW, 90 10ORFS, 10SAE-ORB
13 1 HF10WNLO-WLN ELBOW, 45 BULKHEAD 10ORFS 10ORFS
14 2 HF12-16F5OLO FITTING, STRAIGHT 12ORFS 16SAE-ORB
15 2 HF12C5OLO ELBOW, 90 12ORFS 12SAE-ORB
16 2 HF16C5OLO ELBOW, 90 16ORFS 16SAE-ORB
17 2 HF6-8F5OLO-063ORF FITTING, ST 6ORFS 8SAE-ORB W/.063 ORF.
18 4 HF6C5OLO ELBOW, 90 6ORFS, 6SAE-ORB
19 7 HF6F5OLO FITTING, STRAIGHT 6ORFS 6SAE-ORB
20 3 HF6F5OLO-063ORF FITTING, ST 6ORFS 6SAE-ORB W/.063 ORF.
21 5 HN038A NUT, 3/8-16 PLATED
22 2 HSHB038L0400A BOLT, 3/8-16 X 1.25 SOCKETHEA D PLA TED
23 11 HW038NA WASHER, 3/8 NARROW PLATED
11
21
51
61
71
81
121
31
41
91
131
142
152
162
172
184
222
192
192
193
203
103
113
232
212
213
236
233
21
HYDRAULIC GROUP PCP18HD PCP24 PCP30 PCP40
Cold Planer-Dual Circuit (5 Line) Electro-Hydraulic
All PCP
ITEM QTY PART NO. DESCRIPTION
1 1 106-1233 VALVE ASSY, E/H - 3 SPOOLS 3 SOLENOID COILS
2 1 106-0921 VALVE ASSY, RECIRCULATION
3 1 106-0960 PLATE, VALVE MOUNT
4 1 106-0961 PLATE, E/H VALVE SPACER
5 1 106-1104 TUBE ASSY, CASE DRAIN
6 1 106-1105 TUBE ASSY, CASE DRAIN
7 1 106-1106 TUBE ASSY, MOTOR PRESSURE
8 1 106-1107 TUBE ASSY, MOTOR RETURN
9 1 106-1244 PLATE, CASE DRAIN MOUNT
10 3 HB038L0100A BOLT, 3/8-16 X 1.00 PLATED
11 3 HB038L0125A BOLT, 3/8-16 X 1.25 PLATED
12 1 HF10C5OLO ELBOW, 90 10ORFS, 10SAE-ORB
13 1 HF10WNLO-WLN ELBOW, 45 BULKHEAD 10ORFS 10ORFS
14 2 HF12-16F5OLO FITTING, STRAIGHT 12ORFS 16SAE-ORB
15 2 HF12C5OLO ELBOW, 90 12ORFS 12SAE-ORB
16 2 HF16C5OLO ELBOW, 90 16ORFS 16SAE-ORB
17 2 HF6-8F5OLO-063ORF FITTING, ST 6ORFS 8SAE-ORB W/.063 ORF.
18 4 HF6C5OLO ELBOW, 90 6ORFS, 6SAE-ORB
19 7 HF6F5OLO FITTING, STRAIGHT 6ORFS 6SAE-ORB
20 3 HF6F5OLO-063ORF FITTING, ST 6ORFS 6SAE-ORB W/.063 ORF.
21 5 HN038A NUT, 3/8-16 PLATED
22 2 HSHB038L0400A BOLT, 3/8-16 X 1.25 SOCKETHEAD PLATED
23 11 HW038NA WASHER, 3/8 NARROW PLATED
24 1 106-0934 HARNESS, WIRING 6 FUNCTION (NOT SHOWN)
NOTE: ITEMS 1 AND 24 ARE DIFFERENT FOR CATERPILLAR AND ASV LOADERS. ITEM 4 - 106-0649 E/H VALVE ITEM 24—106-0749 HARNESS
22
106-1233 ELECTRIC-HYDRAULIC VALVE USED ON CASE and GEHL
dual circuit ( 5 line ) hydraulic systems
23
106-1233 ELECTRO HYDRAULIC VALVE USED ON CASE and GEHL
dual circuit ( 5 line ) hydraulic systems
All PCP
ITEM QTY PART NO. DESCRIPTION
1 3 S0-0021 COIL, SIZE -10
2 3 S0-0022 NUT, COIL SIZE -10
3 2 S0-0111 CARTRIDGE VALVE, SV10-41
4 1 S0-0112 CARTRIDGE VALVE, SV10-42
5 1 SO-0088 CARTRIDGE VALVE, DC08
24
HYDRAULIC GROUP PCP18HD PCP24 PCP30 CP40
Cold Planer-Single Circuit (3 Line) Electro-Hydraulic PARTS LIST
ITEM QTY. PART NO. DESCRIPTION
1 1 106-0659 VALVE ASSY, E/H - 3 SPOOL
2 1 106-0960 PLATE, VALVE MOUNT
3 1 106-0961 PLATE, E/H VALVE SPACER
4 1 106-0974 VALVE ASSY, DIVERTER
5 1 106-1104 TUBE ASSY, CASE DRAIN
6 1 106-1105 TUBE ASSY, CASE DRAIN
7 1 106-1106 TUBE ASSY, MOTOR PRESSURE
8 1 106-1107 TUBE ASSY, MOTOR RETURN
9 1 106-1244 PLATE, CASE DRAIN MOUNT
10 3 HB038L0100A BOLT, 3/8-16 X 1.00 PLATED
11 3 HB038L0125A BOLT, 3/8-16 X 1.25 PLATED
12 1 HF10C5OLO ELBOW, 90 10ORFS, 10SAE-ORB
13 1 HF10WNLO-WLN ELBOW, 45 BULKHEAD 10ORFS 10ORFS
14 2 HF12-16F5OLO FITTING, STRAIGHT 12ORFS 16SAE-ORB
15 2 HF12C5OLO ELBOW, 90 12ORFS 12SAE-ORB
16 2 HF16C5OLO ELBOW, 90 16ORFS 16SAE-ORB
17 4 HF6-8_F5OLO FITTING, STRAIGHT 6ORFS 8SAE-ORB
18 4 HF6C5OLO ELBOW, 90 6ORFS, 6SAE-ORB
19 10 HF6F5OLO FITTING, STRAIGHT 6ORFS 6SAE-ORB
20 5 HN038A NUT, 3/8-16 PLATED
21 2 HSHB038L0400A BOLT, 3/8-16 X 1.25 SOCKETHEA D PLA TED
22 11 HW038NA WASHER, 3/8 NARROW PLATED
11
51
61
71
81
121
196
31
91
131
152
184
212
192
192
41
142
162 17
2172
21
103
113
222
202
203
226
223
25
HYDRAULIC GROUP PCP18HD PCP24 PCP30 PCP40
Cold Planer-Single Circuit (3 Line) Electro-Hydraulic
All PCP
ITEM QTY PART NO. DESCRIPTION
1 1 106-0659 VALVE ASSY, E/H - 3 SPOOL 6 SOLENOID COILS
2 1 106-0960 PLATE, VALVE MOUNT
3 1 106-0961 PLATE, E/H VALVE SPACER
4 1 106-0978 VALVE ASSY, DIVERTER
5 1 106-1104 TUBE ASSY, CASE DRAIN
6 1 106-1105 TUBE ASSY, CASE DRAIN
7 1 106-1106 TUBE ASSY, MOTOR PRESSURE
8 1 106-1107 TUBE ASSY, MOTOR RETURN
9 1 106-1244 PLATE, CASE DRAIN MOUNT
10 3 HB038L0100A BOLT, 3/8-16 X 1.00 PLATED
11 3 HB038L0125A BOLT, 3/8-16 X 1.25 PLATED
12 1 HF10C5OLO ELBOW, 90 10ORFS, 10SAE-ORB
13 1 HF10WNLO-WLN ELBOW, 45 BULKHEAD 10ORFS 10ORFS
14 2 HF12-16F5OLO FITTING, STRAIGHT 12ORFS 16SAE-ORB
15 2 HF12C5OLO ELBOW, 90 12ORFS 12SAE-ORB
16 2 HF16C5OLO ELBOW, 90 16ORFS 16SAE-ORB
17 4 HF6-8_F5OLO FITTING, STRAIGHT 6ORFS 8SAE-ORB
18 4 HF6C5OLO ELBOW, 90 6ORFS, 6SAE-ORB
19 10 HF6F5OLO FITTING, STRAIGHT 6ORFS 6SAE-ORB
20 5 HN038A NUT, 3/8-16 PLATED
21 2 HSHB038L0400A BOLT, 3/8-16 X 1.25 SOCKETHEAD PLATED
22 11 HW038NA WASHER, 3/8 NARROW PLATED
23 1 106-0647 HARNESS, WIRING 6 FUNCTION (NOT SHOWN)
26
C2A C2BC1A C1BPA RASV10-47ADC08-40 S1 S2 C2A C2BSV10-47AS1 S2SV10-47AS1 S2
16
23
33
51
43
106-0659 ELECTRIC-HYDRAULIC VALVE USED ON CASE, JOHN DEERE, BOBCAT, NEW H0LLAND
single circuit ( 3 line ) hydraulic systems
27
All PCP
ITEM QTY PART NO. DESCRIPTION
1 6 S0-0021 COIL, SIZE -10
2 3 S0-0022 NUT, COIL SIZE -10
3 3 S0-0023 WASHER, COIL SIZE -10
4 3 S0-0024 CARTRIDGE VALVE, SV10-47A
5 1 SO-0088 CARTRIDGE VALVE, DC08
106-0659 ELECTRO HYDRAULIC VALVE USED ON CASE, DEERE, BOBCAT, NEW H0LLAND
single circuit ( 3 line ) hydraulic systems
28
61
11
25
33
42
52
106-0648 ELECTRIC-HYDRAULIC VALVE USED ON CAT AND ASV
29
106-0648 ELECTRO HYDRAULIC VALVE USED ON CAT AND ASV
All PCP
ITEM QTY PART NO. DESCRIPTION
1 1 106-0920 CARTRIDGE VALVE, SV10-44
2 5 S0-0021 COIL, SIZE -10
3 3 S0-0022 NUT, COIL SIZE -10
4 2 S0-0023 WASHER, COIL SIZE -10
5 2 S0-0024 CARTRIDGE VALVE, SV10-47A
6 1 SO-0088 CARTRIDGE VALVE, DC08
30
BOBCAT computer information also referred to the ACD ( attachment control device )
Part number 106-1031 ACD ( computer )
Part number 106-1032 Harness, from Jumper wire 106-1217 to ACD Part number 106-1033 Harness, ACD to SSL
106-1032 Harness connections Blue wire connects to coil/cartridge in port marked C1A Orange wire connect to coil/cartridge in port marked C1B Brown wire connects to coil/cartridge in port marked C2A White wire connects to coil/cartridge in port marked C2B Yellow wire connects to coil/cartridge in port marked C3A Green wire connects to coil/cartridge in port marked C3B
Note: Ports 1 are for depth control Ports 2 are for tilt control Ports 3 are for sideshift control
C2A C2BC1A C1BPA RASV10-47ADC08-40 S1 S2 C2A C2BSV10-47AS1 S2SV10-47AS1 S2
16
23
33
51
43
31
106-0921 RECIRCULATION VALVE USED ON DUAL CIRCUIT (5 LINE) LOADERS ONLY
11
32
106-0921 RECIRCULATION VALVE USED ON DUAL CIRCUIT (5 LINE) LOADERS ONLY
All PCP
ITEM QTY PART NO. DESCRIPTION
1 1 SO-0090 CARTRIDGE VALVE, CVRP
33
11
21
31
51
61
71
81
41
106-0978 DIVERTER VALVE USED ON SINGLE CIRCUIT (3 LINE) LOADERS ONLY
34
106-0978 DIVERTER VALVE USED ON SINGLE CIRCUIT (3 LINE) LOADERS ONLY
All PCP
ITEM QTY PART NO. DESCRIPTION
1 1 HF1-16HHP094ORF PLUG 1/16 PIPE WITH 0.094 ORIFICE
2 1 HF16HP5ON PLUG, 16 SAE-ORB RECESSED HEX
3 1 HF4HP5ON PLUG, 4 SAE-ORB RECESSED HEX
4 1 HF8HP5ON PLUG, 8 SAE-ORB RECESSED HEX
5 1 S0-0089 CARTRIDGE VALVE, RV12-26
6 1 SO-0026 CARTRIDGE VALVE, CV16-20
7 1 SO-0044 CARTRIDGE VALVE, CV12-20
8 1 SO-0045 CARTRIDGE VALVE, EC16-40
35
HYDRAULIC SCHEMATIC PCP18HD PCP24 PCP30 CP40
Cold Planer-Dual Circuit (5 Line) Electro-Hydraulic Case 400, XT And Gehl Skid Steers
C2A C2BC1A C1B
PA RA
DEPTH
CYLINDER
TILT
CYLINDER
SV10-47A
DC08-40
S1 S2
ZPA# 106-0659
SKID STEER
AUXILLARY
HYDRAULICS
C3A C3B
SV10-47A
S1 S2
SIDESHIFT
CYLINDER
SKID STEER
AUXILLARY
HYDRAULICSLR
LPMP
MRCV12-20
ZPA# 106-0921
DRUM
MOTOR
PRESSURE
RETURN
CASE DRAIN
C2A C2BC1A C1B
PA RA
DEPTH
CYLINDER
TILT
CYLINDER
SV10-47A
DC08-40
S1 S2
ZPA# 106-0648
C3A C3B
SV10-47A
S1 S2
SIDESHIFT
CYLINDER
SV10-44
SKID STEER
HIGH FLOW
HYDRAULICS
DRUM
MOTOR
PRESSURE
RETURN
CASE DRAIN
LR
LR
ORAP AR
MP
MR
RV12-26
ORIFICE
CV16-20
CV12-20
EC16-40
ZPA# 106-0648
ORIFICE
FITTING
ORIFICE
FITTING
C2A C2BC1A C1B
PA RA
DEPTH
CYLINDER
TILT
CYLINDER
SV10-47A
DC08-40
S1 S2
ZPA# 106-0648
SKID STEER
AUXILLARY
HYDRAULICS
C3A C3B
SV10-47A
S1 S2
SIDESHIFT
CYLINDER
SV10-44
SKID STEER
AUXILLARY
HYDRAULICSLR
LPMP
MRCV12-20
ZPA# 106-0921
DRUM
MOTOR
PRESSURE
RETURN
CASE DRAIN
ORIFICE
FITTING
ORIFICE
FITTING
SV10-47A
S1 S2
ORIFICE
FITTING
ORIFICE
FITTING
ORIFICE
FITTING
ORIFICE
FITTING
ORIFICE
FITTING
ORIFICE
FITTING
36
HYDRAULIC SCHEMATIC PCP18HD PCP24 PCP30 PCP40
Cold Planer-Dual Circuit (5 Line) Electro-Hydraulic Caterpillar and ASV Skid Steers
C2A C2BC1A C1B
PA RA
DEPTH
CYLINDER
TILT
CYLINDER
SV10-47A
DC08-40
S1 S2
ZPA# 106-0659
SKID STEER
AUXILLARY
HYDRAULICS
C3A C3B
SV10-47A
S1 S2
SIDESHIFT
CYLINDER
SKID STEER
AUXILLARY
HYDRAULICSLR
LPMP
MRCV12-20
ZPA# 106-0921
DRUM
MOTOR
PRESSURE
RETURN
CASE DRAIN
C2A C2BC1A C1B
PA RA
DEPTH
CYLINDER
TILT
CYLINDER
SV10-47A
DC08-40
S1 S2
ZPA# 106-0648
C3A C3B
SV10-47A
S1 S2
SIDESHIFT
CYLINDER
SV10-44
SKID STEER
HIGH FLOW
HYDRAULICS
DRUM
MOTOR
PRESSURE
RETURN
CASE DRAIN
LR
LR
ORAP AR
MP
MR
RV12-26
ORIFICE
CV16-20
CV12-20
EC16-40
ZPA# 106-0648
ORIFICE
FITTING
ORIFICE
FITTING
C2A C2BC1A C1B
PA RA
DEPTH
CYLINDER
TILT
CYLINDER
SV10-47A
DC08-40
S1 S2
ZPA# 106-0648
SKID STEER
AUXILLARY
HYDRAULICS
C3A C3B
SV10-47A
S1 S2
SIDESHIFT
CYLINDER
SV10-44
SKID STEER
AUXILLARY
HYDRAULICSLR
LPMP
MRCV12-20
ZPA# 106-0921
DRUM
MOTOR
PRESSURE
RETURN
CASE DRAIN
ORIFICE
FITTING
ORIFICE
FITTING
SV10-47A
S1 S2
ORIFICE
FITTING
ORIFICE
FITTING
ORIFICE
FITTING
ORIFICE
FITTING
ORIFICE
FITTING
ORIFICE
FITTING
37
HYDRAULIC SCHEMATIC PCP18HD PCP24 PCP30 CP40
Cold Planer-Single Circuit (3 Line) Electro-Hydraulic Bobcat, John Deere, New Holland, Case XT and 400 Skid Steers
38
PAGE INTENTIONALLY LEFT BLANK
39
ELECTRIC SCHEMATIC and PARTS LIST Cold Planer-Dual & Single Circuit
Case XT , 400 Series and New Holland Skid Steers Harness 106-0647
SE
RV
ICE
PA
RT
INFO
RM
ATI
ON
ZPA
PAR
T #
VEN
DO
R #
DESC
RIPT
ION
S01-
0030
DEUT
SCH
HDB3
6-18
-14S
N-05
9C
ON
NEC
TOR
, 14
PIN
DEU
TSC
H
S01-
0031
DEU
TSC
H D
T06-
2SPL
UG
, DEU
TSC
H D
T 2
PIN
S01-
0032
DEUT
SCH
0462
-201
-161
41S
OC
KE
T, D
EU
TSC
H D
T A
ND
HD
30
S01-
0033
DEUT
SCH
0462
-202
-161
41PI
N, D
EUTS
CH
DT
AND
HD
30
S01-
0034
DE
UT
SC
H W
2SW
EDG
E, D
EUTS
CH
DT
2 PI
N
S01-
0035
DEUT
SCH
DTT-
16-0
0TO
OL,
DEU
TSC
H F
IELD
CR
IMP
TOO
L
NO
TE A
: A
LL W
IRE
TO
BE
18
GA
GE
.N
OTE
B:
HA
RN
ES
S IS
NO
T D
RA
WN
TO
SC
ALE
, FO
R P
ICTO
RIA
L R
EFE
RE
NC
E O
NLY
.N
OTE
C:
PA
RTS
LIS
T IS
FO
R P
AR
TS S
ER
VIC
E O
NLY
, IT
IS N
OT
A C
OM
PLE
TE B
OM
FO
R H
AR
NE
SS
.N
OTE
D:
ALL
DIO
DE
S A
RE
TO
BE
MR
751
OR
EQ
UIV
ALE
NT.
DIO
DE
S T
O B
E IN
TER
NA
L TO
HA
RN
ES
S
A
ND
LO
CA
TED
WIT
HIN
LO
OM
.
POIN
T A
POIN
T B
LEN
GTH
A T
O B
: 116
.00.5
BLA
CK
N
YLO
N
LOO
M
PO
INT
C
LEN
GTH
B T
O
C: 8
.00.
5 AL
L D
T06-
2S
CO
NN
EC
TO
RS
AS
A M
INIM
UM
, HA
RN
ES
S T
O
BE
LA
BE
LED
AS
FO
LLO
WS
:
PA
RT
NU
MB
ER
REV
ISIO
N L
EVEL
DA
TE O
F M
AN
UFA
CTU
RE
1 1
2 7
40
ELECTRIC SCHEMATIC and PARTS LIST Cold Planer-Dual Circuit
Case 400 Series and Gehl Skid Steers Harness 106-0934
41
PART NO. DESCRIPTION
CONNECTOR PARTS, PLANER HARNESS TO SKIDSTEER
SO-0030 CONNECTOR, ROUND 14 PIN DEUTSCH, SILVER
SO-0032 SOCKET, FEMALE, DEUTSCH 14SN FOR S0-0030 AND S0-0031
SO-0048 SOCKET REMOVAL TOOL FOR S0-0032, BLUE
CONNECTOR PARTS, PLANER HARNESS TO 12v COILS
SO-0031 CONNECTOR, SQUARE, DEUTSCH 2 PIN, GRAY
SO-0032 SOCKET, FEMALE , DEUTSCH 14SN FOR S0-0030 AND S0-0031
SO-0034 WEDGE, ORANGE, FOR DEUTSCH 2 PIN CONNECTOR S0-0031
ELECTRIC HARNESS PARTS LIST
Cold Planer- Dual Circuit Harnesses 106-0647 and 106-0934
Cold Planer - Single Circuit
Harnesses 106-0647 Harness 106-1328
42
SE
RV
ICE
PA
RT
INFO
RM
ATI
ON
ZPA
PAR
T #
VEN
DO
R #
DESC
RIPT
ION
S01-
0037
DEUT
SCH
HD36
-18-
8SN-
059
CO
NN
ECTO
R, 8
PIN
DEU
TSC
H
S01-
0031
DEU
TSC
H D
T06-
2SPL
UG
, DEU
TSC
H D
T 2
PIN
S01-
0032
DEU
TSC
H D
T06-
2SC
ON
NEC
TOR
, 2 P
IN D
EUTS
CH
DT
S01-
0033
DEUT
SCH
0462
-201
-161
41S
OC
KE
T, D
EU
TSC
H D
T A
ND
HD
30
S01-
0034
DEUT
SCH
0462
-202
-161
41PI
N, D
EUTS
CH
DT
AND
HD
30
S01-
0035
DE
UT
SC
H W
2SW
EDG
E, D
EUTS
CH
DT
2 PI
N
S01-
0036
DEUT
SCH
DTT-
16-0
0TO
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DEU
TSC
H F
IELD
CR
IMP
TOO
L
S01-
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DEUT
SCH
0462
-203
-121
41SO
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T, D
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CH
-8SN
FO
R S
01-0
037
03
04-0
04R
EM
OV
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LA
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SIM
PL
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AR
NE
SS
24-A
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02
04-0
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DD
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CO
NN
EC
TIO
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ET
WE
EN
PIN
S F
& G
17-Ja
n-06
0104
-004
ENG
INEE
RING
REL
EASE
10-O
ct-05
REV.
EC
NDE
TAIL
SD
AT
E
NO
TE A
: A
LL W
IRE
TO
BE
18
GA
GE
.N
OTE
B:
HA
RN
ES
S IS
NO
T D
RA
WN
TO
SC
ALE
, FO
R P
ICTO
RIA
L R
EFE
RE
NC
E O
NLY
.N
OTE
C:
PA
RTS
LIS
T IS
FO
R P
AR
TS S
ER
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E O
NLY
, IT
IS N
OT
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OM
PLE
TE B
OM
FO
R H
AR
NE
SS
.N
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D:
ALL
DIO
DE
S A
RE
TO
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MR
751
OR
EQ
UIV
ALE
NT.
DIO
DE
S T
O B
E IN
TER
NA
L TO
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RN
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S
A
ND
LO
CA
TED
WIT
HIN
LO
OM
.
POIN
T A
POIN
T B
LEN
GTH
A T
O B
: 116
.00.5
BLA
CK
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N
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M
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C
LEN
GTH
B T
O
C: 8
.00.
5 AL
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2S
CO
NN
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TO
RS
AS
A M
INIM
UM
, HA
RN
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S T
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MB
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REV
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2 1
1 4
ELECTRIC SCHEMATIC and PARTS LIST Cold Planer-Dual Circuit
Caterpillar, ASV and Komatsu Skid Steers Harness 106-0749
43
ELECTRIC HARNESS PARTS LIST
Cold Planer- Dual Circuit Harnesses 106-0749 for Cat, ASV and Komatsu
Harness 106-1027 with Roadhog Magnetic Box– 1 switch
Cold Planer- Single Circuit with Roadhog Magnetic Box- 3 switches
Harness 106-1987 and 108-2118
PART NO. DESCRIPTION
CONNECTOR PARTS, PLANER HARNESS TO SKIDSTEER
S0-0037 CONNECTOR, ROUND, 8 PIN DEUTSCH, SILVER
S0-0038 SOCKET, FEMALE, DEUTSCH 8SN FOR S0-0037
S0-0050 SOCKET REMOVAL TOOL FOR S0-0038, YELLOW
CONNECTOR PARTS, PLANER HARNESS TO 12v COILS
S0-0031 CONNECTOR, SQUARE, DEUTSCH 2 PIN, GRAY
S0-0032 SOCKET, FEMALE, DEUTSCH 14SN FOR S01-0030 AND S0-0031
S0-0034 WEDGE, ORANGE, FOR DEUTSCH DT 2 PIN CONNECTOR S0-0031
44
SPECIFICATIONS
PCP18HD PCP24 PCP30 PCP40
Cutting Width 18 24 30 40
Cutting Depth (in) 0 to 8 0 to 8 0 to 8 0 to 8
Number of Teeth 40 50 60 76
Min. Hydraulic Flow (gpm) 24 27 30 30
Max. Hydraulic Flow (gpm) 42 42 42 42
Minimum Pressure (psi) 2000 2000 2000 2000
Maximum Pressure (psi) 5000 5000 5000 5000
Tilt Capability (deg.) +/-12 +/-12 +/-10 +/-8
Sideshift Travel (in) 26 26 26 26
Approximate Weight (lb) 2070 2120 2770 2910
45
464 Southpoint Circle Brownsburg, IN 46112 Phone 317-858-7050 Fax 317-858-7053 www.roadhog-inc.com.com email: [email protected] Statement of Warranty RoadHog, Inc. warrants its products, when used correctly under normal operating conditions, will be free from defects in materi-als and workmanship. RoadHog makes no other warranty, expressed or implied. This warranty shall be for a period of 12 months for parts and labor from the date the product is placed into service, providing RoadHog is supplied with the in service date. The warranty shall not apply to any products that have been altered, changed, or repaired in any manner whatsoever, ex-cept by an authorized RoadHog repair facility: nor to any product that has been subject to misuse, negligence or accident. The exclusive and sole remedy for breach of contract shall be limited to repair, modification or replacement at the sole discretion of RoadHog. RoadHog shall not in any event be liable for the cost of any special, direct or indirect consequential damages to any-one. RoadHog reserves the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes on any previously delivered units.
ANY OVERNIGHT FRIEGHT CHARGES WILL BE PAID BY THE DEALER, RoadHog will pay ground freight. Parts return policy New and unused parts may be returned up to 12 months after purchase without a restock fee. Returns within 13 to 18 months after purchase are subject to a 15% restock fee. An RGA must be obtained from RoadHog before returning any stock. Parts will be returned prepaid and shall have a packing list and all parts clearly marked, in good condition. Claim Administration Procedures 1. RoadHog should be contacted immediately regarding a warranty repair. 2. Always have the serial number of the unit available to give to the RoadHog representative. 3. If parts are needed, an RGA will be given at this time. 4. A purchase order number may be requested by RoadHog for any part that is categorized as non-warranty and will be billed at normal dealer net prices. NOTE: Major components ( i.e. engines, gearboxes, pumps, motors and valves ) are not to be disassembled when performing possible warranty work without prior authorization of RoadHog personnel. Unauthorized disassembly of these major components will void any warranty. 5. In the event RoadHog requests that parts be returned for warranty inspection, an RGA must be obtained and the defective parts returned with the RGA number clearly marked on the boxes. 6. Return these parts prepaid via UPS ground to RoadHog for examination. 7. Labor will be credited at 75% of published dealer shop labor rate, unless otherwise negotiated in advance with RoadHog. 8. Mileage will be reimbursed at $ 1.00 per mile. Travel time is not reimbursed. 9. All claims must be submitted as soon as possible on a RoadHog claim form, with the internal dealer work order attached. 10. Credit will be issued when warranty has been approved. All credits will be issued in credit memo form. No cash payments will be made.
Warranty will not be allowed for failure due to the following: normal wear and tear, abuse or accident, ex-cessive flow or pressure, modification of original equipment, improper service or maintenance. RoadHog does not warrant ground engaging parts ( drums, teeth, holders or bases ) against wear, unless the wear is determined by RoadHog to have been caused by an engineering or manufacturing defect.
46
P.O. Box 519 Brownsburg, IN 46112 Phone 317-858-7050 Fax 317-858-7053 www.roadhog-inc.com email this claim to [email protected] RoadHog must be notified prior to any warranty service being performed. Dealer _______________________ Product model____________________________ City_________________________ Serial number____________________________ Customer_______________________________ RoadHog representative_________________________ Date contacted __________________ RoadHog RGA #______________________ ( required for parts return ) Description of problem and work performed __________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Dates work performed ________________ Dealer service invoice number _________________ Published hourly shop rate $ __________ multiplied by .75 ( 75% of published shop rate ) RoadHog reimbursement rate___________ X ______ hours = 1. Requested labor $ __________ Miles traveled ______ RoadHog reimbursement rate multiplied by 1.00 X______ miles = 2. Requested mileage$_________ Parts used _______________________________________ _______________________________________ ________________________________________ = 3. Requested parts $ __________ Total warranty claim $_____________ This form parts must be completed and all parts returned within 30 days of repair and must include all infor-mation above, including dealer service invoice, in order for the claim to be considered. Credit will be issued if it is determined that a manufacturing process or a part was defective. No cash payments will be issued.
47
P.O. Box 519 Brownsburg, IN 46112 Phone 317-858-7050 Fax 317-858-7053 www.roadhog-inc.com
New Machine Delivery Report
Model number_____________________ Date __________________ Serial number_____________________ Delivery Location___________________ Dealer personnel making the delivery / start-up_______________________________ Comments / Condition ______________________________________ ______________________________________ Any items needing correction _______________________________ Dealer Customer
The above unit has been delivered on the date We acknowledge the receipt of above attachment shown and according to the conditions as shown. the condition set forth and have been instructed If sold, the customer has been instructed in the in the operation and maintenance of the attachment Operation of the attachment, and has read and and have read and understand the owners manual. understands the owners manual. ( This acknowledgement is required to start the warranty period.) Stock _____ Rental fleet _____ Sold ______ Name of Dealer_________________________ Name of Purchaser ___________________________ Address _________________________ Address ____________________________ City _________________________ City ____________________________ Zip code __________ Zip code _________ Phone number __________________________ Phone number _____________________________ Authorized by __________________________ Authorized by _____________________________ Printed signature_________________________ Printed signature______________________________ Date ___________ Date ____________
48
P.O. Box 519 Brownsburg, IN 46112 Phone 317-858-7050 Fax 317-858-7053 www.roadhog-inc.com
Owner Information Card
Model number_____________________ Delivery Date __________________ Serial number_____________________ Name of Owner_________________________ Name of Dealer ___________________________ Address _________________________ Address ____________________________ City _________________________ City ____________________________ Zip code __________ Zip code _________ Phone number __________________________ Phone number _____________________________
This sheet must be faxed or mailed to RoadHog within 30 days of delivery. The warranty period is established once this information is received. No warranty will be processed until this information is on file with RoadHog.
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