Tank Tiger Repair Station Work Order
Work Order Purchase Order Location Customer: A/C Registration A/C Type
Customer agrees to indemnify and hold harmless Tank Tigers, its officers, employees and agents from and against all liabilities, damages, losses and judgments, by reason of loss or damage to property expressly including customer property described herein, except for such injury, death, loss or damage which may be attributed to negligence. Aircraft or components subject to this work scope are returned to the customer and Tank Tigers sole responsibility shall be the repair or replacement of aircraft components or re-performing any services which have not been performed in an acceptable workmanship manner. Tank Tigers shall under no circumstance be responsible to customer or to any third party for any consequential damages as a result of the work performed hereunder and the stated indemnification shall apply. Tank Tigers assumes no responsibility for loss or damages to aircraft or contents and components placed with Tank Tigers for repair, storage, sale, fire, theft, weather or other caused beyond reasonable control. Payment of this invoice shall be net cash and express mechanics lean is hereby acknowledged on the above aircraft or components to secure the amount of this invoice Customer Acceptance: Name Title Date
TIGER–001 Rev: 1 04/01/19 TIGER-001A Attached TIGER-001B Attached
Page___ of ____
No. Description Corrective Action Mechanic Inspector
1. Preliminary Inspection Required
Component Replacement Description Part Number Off / Serial Number Off Part Number On / Serial Number On IPC Reference / Item Number
Aircraft Final
Cavity Drains Inspected Vents Unplugged Equipment Removed FO Inspection Work Order Audited
Return to Service Statement
FAA Part 145. The aircraft, airframe or appliance, identified above was repaired and inspected in accordance with current regulations of the Federal Aviation Administration and is approved for return to service with respect to the work performed. Pertinent details are on file at Tank Tigers, CRS NS8R594J, 11502 Jones Maltsberger, San Antonio TX 78216
EASA Part 145. Tank Tigers certifies that the work specified was carried out in accordance with EASA Part 145, and respect to that work, the aircraft is considered ready for release to service.Pertinent details are on file at Tank Tigers, CRS NS8R594J and EASA 145.6166, 11502 Jones Maltsberger, San Antonio TX 78216
Signature Stamp or Certificate # Date
11502 Jones Maltsberger, San Antonio TX 78216 Certified Repair Station NS8R594J
Repair Station Work Order Continuation W/O. No: _ _________________________ A/C Reg: __ _____________________ Location:
TIGER–001A Rev. 1 04-01-19 TIGER-001B Attached
Page ___of ___
No. Description Corrective Action MECH INSP
Component Replacement Description Part Number Off / Serial Number Part Number On / Serial Number IPC / Reference / Item Number
Repair Station Multiple Component Change Log CRS NS8R594J 11502 Jones Maltsberger, San Antonio, TX 78216
W/O. No: P.O. # Location
Customer: A/C Reg Type
Component Description
Part Number Off Serial Number Off
Part Number On Serial Number On
IPC Reference Item Number
1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Page of TIGER-001B Rev 1. 4-1-19
Receiving Record Parts and Supplies
TIGER – 009 Rev 1. 4-1-19
Date
Received
Purchase
Order No.
Customer
Supplied Part
Number
Serial
Number Qty Nomenclature
Received
by
Date Aircraft Type
Location Registration
Customer
Supervisors Turnover Report Maintenance Turnover
Priority Information
Turnover generated by:
Date / Time
Turnover acknowledged: Date / Time
TIGER-017 Rev 1 4-1-19
Page_____ of_______
S
YS
TE
M D
EA
CT
IVA
TE
D
WARNING SYSTEM DEACTIVATED
SYSTEM
DEACTIVATED Tag may only be removed by individual who installed it or by a Tank Tiger Supervisor or Manager Tank Tigers
TAG NUMBER
A/C REGISTRATION
TAG#.
WORK ORDER
TASK CARD NUMBER
WORK ORDER #
SYSTEM DEACTIVATED
TASK CARD #
REASON
SYSTEM
TAG LOCATION
TAG LOCATION
INSTALLED BY DATE
INST. BY / DATE
REMOVED BY DATE
REM. BY / DATE
Tank Tigers TIGER-018 Rev 1. 4-01-19
SY
ST
EM
DE
AC
TIV
AT
ED
WARNING SYSTEM DEACTIVATED
SYSTEM
DEACTIVATED Tag may only be removed by individual who installed it or by a Tank Tiger Supervisor or Manager Tank Tigers
TAG NUMBER
A/C REGISTRATION
TAG#.
WORK ORDER
TASK CARD NUMBER
WORK ORDER #
SYSTEM DEACTIVATED
TASK CARD #
REASON
SYSTEM
TAG LOCATION
TAG LOCATION
INSTALLED BY DATE
INST. BY / DATE
REMOVED BY DATE
REM. BY / DATE
Tank Tigers TIGER-018 Rev 1. 4-01-19
SY
ST
EM
DE
AC
TIV
AT
ED
WARNING SYSTEM DEACTIVATED
SYSTEM
DEACTIVATED Tag may only be removed by individual who installed it or by a Tank Tiger Supervisor or Manager Tank Tigers
TAG NUMBER
A/C REGISTRATION
TAG#.
WORK ORDER
TASK CARD NUMBER
WORK ORDER #
SYSTEM DEACTIVATED
TASK CARD #
REASON
SYSTEM
TAG LOCATION
TAG LOCATION
INSTALLED BY DATE
INST. BY / DATE
REMOVED BY DATE
REM. BY / DATE
Tank Tigers NAAS-018 Rev 1. 12-01-14
SY
ST
EM
DE
AC
TIV
AT
ED
WARNING SYSTEM DEACTIVATED
SYSTEM
DEACTIVATED Tag may only be removed by individual who installed it or by a Tank Tiger Supervisor or Manager Tank Tigers
TAG NUMBER
A/C REGISTRATION
TAG#.
WORK ORDER
TASK CARD NUMBER
WORK ORDER #
SYSTEM DEACTIVATED
TASK CARD #
REASON
SYSTEM
TAG LOCATION
TAG LOCATION
INSTALLED BY DATE
INST. BY / DATE
REMOVED BY DATE
REM. BY / DATE
Tank Tigers TIGER-018 Rev 1. 4-01-19
System Deactivated Control Log
Work Order Number____________________ Aircraft Registration Number_____________________ Date
1
2
3
4
5
6
7
8
9
10
11
12 13 14 15 16 17 18 19 20
21
22 23 24 25 26 27 28 29 30
31
32 33 43 35 36 37 38 39 40
41
42 43 44 45 46 47 48 49 50
51
52 53 54 55 56 57 58 59 60
61
62 63 64 65 66 67 68 69 70
71
72 73 74 75 76 77 78 79 80
81
82 83 84 86 86 87 88 89 90
91
92 93 94 95 96 97 98 99 100
Audited By_____________________ Date_____________________
TIGER – 019 Rev 1 4-1-19
Set-Up and Pre-Entry Check List
Supervisor: Comply with each item and Initial. CW NA
1.
Required equipment and paperwork available. (Work Order, Continuation Sheets, Confined Space Entry Permit, General Purpose Tags, Supervisor Turn Over Report, Receiving Record Parts and Supplies, System Deactivated and Log, Tool Inventory Control sheets).
2.
Is the job worked under Tank Tigers Part 145? Or a Non-Repair Station work order? Call OCC if unsure.
Pre-Entry Requirements
3.
Review customer maintenance manuals for fuel tank entry requirements and check temporary revisions
4.
Verify aircraft fuel tank configuration. (Yes or No). Verify with AMM and Customer FWD Aux Tanks________ AFT Aux Tanks________ Fuel Cell Bladders________
5.
Isolate fuel cell bladders PRIOR to performing Negative Pressure test if applicable.
6. Boost pumps off, circuit breakers pulled/placarded. (If applicable) Nitrogen Generation System breakers pulled/placarded
7. Tank Entrant, Attendant, and Supervisor training current on Confined Space Procedures
8. All requirements listed on confined space entry permit are complied with. Permit updated and signed.
9. Ensure tank(s) completely defueled prior to opening fuel access panels.
10 Confirm all calibrated tooling before use is current; torque wrenches, magnahelics, gas detector.
11 All plugs and caps have "Remove Before Flight" or equivalent streamers
12 Tool Inventory Control check list available for each entrant
13 FedEx - Notify FedEx Lead/AMT that Significant Tank Entry requires deferral for engine fuel filter change
** Notify OCC if any job delays or issues arise **
OCC Contact Number 210-805-0049
All items on this form have been accomplished and are complete.
Supervisor Print Name Signature Date:
Tiger-022 Rev. 2 10-04-21
Aircraft Registration No. Work Order Number
NOTE: Items 4 and 5 cannot be deleted or use of this form cannot be discontinued without approval from the VP of Quality.
Call OCC if you have
Questions.
Tool Inventory Checklist Entrant Name & ID #
TIGER-025 Rev. 1 4-1-19
Entry Initials / Date / Time In
Inspector Final
Verified Attendant In
Exit Initials / Date / Time Out
Verified Attendant Out
Inspection Final. I certify the tank designated, has been cleaned, inspected and remains free of foreign objects. (IAW GMM 6-1-300 ) Inspector (printed name)______________________________________________Certificate#____________________________________
Aircraft Registration
Work Order #
Location
Tank # Panels
Tools / Equipment / Materials Total In Total Out Description Attendant- In Attendant- Out
Eye Protection
Respirator
Gloves (pair) Color
Flashlight/Headlamp Intrinsically safe only
Mirror
Tool Bag / Container
Rags Color
Parts Bag Color
Brush
Scrapers
Air Hose
Air Drill
Drill Bits
Hand Wrenches Sizes
Torque Wrench
Pliers Type
Ratchet ¼ 3/8 ½ (Circle Type Used)
Ratchet Extension ¼ 3/8 ½ (Circle Type Used)
Sockets Sizes
Screw Driver Straight Phillips (Circle Type Used)
Sealant Gun
Sealant Tube / Tips
Venturi
Panel Removal - OK to Install - Final Inspection
TIGER-026 Page of Rev: 1 4-1-19
Customer
Work Order
Aircraft Registration
Aircraft Type
Tank / Panel #
Opened By Inspection Access Panels, Wiring, Plumbing, Components
Ready for OK to Close
OK to Close FOD Inspection
Closed By Closed OK to Close on Customer Card No.
Mechanic Sign/Date
Inspector Stamp/Date
Mechanics Sign/Date
Inspector Stamp/Date
Mechanic Sign/Date
Inspector Stamp/Date
Confined Space Permit Tank Tigers
A/C Registration Location
W/O Number: Date
Description of Confined Space Purpose of Entry
Scheduled AM Estimated AM Start PM Finish PM Date/Time Date/Time
Entrants: Attendants:
ASSESSMENT
Types of Hazards / Potential Hazards
Toxic Atmosphere Engulfment Hazardous Chemicals (List) Oxygen-Deficient Atmosphere Entrapment Oxygen-Enriched Atmosphere Energized Electrical Equip. Flammable Atmosphere Welding/Cutting Other (Specify)
PPE Requirements Safety Glasses Gloves Respirator Type Hearing Protection Cotton Coveralls / Tyvek Air-Line Respirator Type
Items identified above are applicable to the types of hazards and PPE requirements for the confined space entry. Pre-entry checklist is complete. Supervisor Signature
ATMOSPHERE TESTING
INITIAL TEST Date: INITIALS:
Oxygen: % Time of Readings
Lower Explosive Limit: %
Toxic Atmosphere PPM:
Instrument Used: Type: S/N
Permissible Atmospheres
Lower Explosive Level. (LEL) < Less than 10%
Percentage of Oxygen. Range 19.5 -23.5 %
RESCUE
RESCUE INFORMATION
LOCAL RESCUE SERVICE: ( ) Contact Phone Number
IN CASE OF EMERGENCY CALL 911
PERMIT STATUS
PERMIT AUTHORIZATION
CONDITIONS FOR SAFE ENTRY VERIFIED. PERMIT OPENED
SUPERVISOR
PERMIT CANCELLATION
ENTRY COMPLETE, ALL ENTRANTS HAVE EXITED. PERMIT CLOSED
SUPERVISOR
TIGER-032 REV 1. 4/01/19
Confined Space Permit - Continuation W/O Number
Confined Space Atmosphere Re-test
RE-TEST Date: INITIALS:
Oxygen: % Time of Readings
Lower Explosive Limit: %
Toxic Atmosphere PPM:
Instrument Used: Type: S/N
RE-TEST Date: INITIALS:
Oxygen: % Time of Readings
Lower Explosive Limit: %
Toxic Atmosphere PPM:
Instrument Used: Type: S/N
RE-TEST Date: INITIALS:
Oxygen: % Time of Readings
Lower Explosive Limit: %
Toxic Atmosphere PPM:
Instrument Used: Type: S/N
RE-TEST Date: INITIALS:
Oxygen: % Time of Readings
Lower Explosive Limit: %
Toxic Atmosphere PPM:
Instrument Used: Type: S/N
RE-TEST Date: INITIALS:
Oxygen: % Time of Readings
Lower Explosive Limit: %
Toxic Atmosphere PPM:
Instrument Used: Type: S/N
RE-TEST Date: INITIALS:
Oxygen: % Time of Readings
Lower Explosive Limit: %
Toxic Atmosphere PPM:
Instrument Used: Type: S/N
PRE-ENTRY CHECKLIST
Verify aircraft AMM for procedures and customer or air carrier procedures that apply.
Barricades / Confined Space Signs in Place
Survey surrounding area to ensure it is free of hazards such as drifting vapors from ground support equipment
Aircraft grounded, fuel storage, sump barrels and/or containers grounded.
Electrical and mechanical hazards/systems tagged and locked out.
Dry chemical fire extinguisher positioned within 50 feet.
Motorized equipment shut down or positioned 50 feet from confined space entrance until a fire safe condition is assured
All personnel protective equipment (PPE) required available
Oxygen levels in range of 19.5 – 23.5%
Lower Explosive Limits (LEL) <10%.
No respiratory protection below 35 ppm. Respiratory protection required 35-700 ppm. Entry prohibited above 800 PPM
Communication: Tap method from entrant to attendant established. Specify if different
Continuous ventilation applied into the confined space
Drop lights, flashlights, and/or electrical equipment are rated in accordance to Class I, Division 1, Group D.
Confined space permit initiated and properly filled out in accordance with the procedure
Personnel performing confined space duties are trained and understand confined space procedures
Static resistant clothing (cotton only) for fuel tank entry. Nylon, wool or synthetic clothing is prohibited
AIRCRAFT POWER-ON AUTHORIZATION
PROCEDURES REQUIRED FOR AUTHORIZING AIRCRAFT POWER ON MAINTENANCE SHALL BE IN ACCORDANCE WITH THE AIR CARRIER OR CUSTOMER GENERAL
MAINTENANCE MANUAL FOR FUEL CELL ENTRY/PERMIT REQUIRED CONFINED SPACE PROGRAM. IF AUTHORIZED, REFERENCE AIRCRAFT MAINTENANCE
MANUAL OR PROCEDURES BELOW. RECLASSIFICATION OF POWER-ON MAINTENANCE HAS BEEN ACCOMPLISHED IN ACCORDANCE WITH:
DATE APPROVED POWER ON PROCEDURE REFERENCE SIGNATURE
TIGER-032 Rev 1 4/01/19
Confined Space Permit - Continuation W/O Number
Confined Space Atmosphere Re-test
RE-TEST Date: INITIALS:
Oxygen: % Time of Readings
Lower Explosive Limit: %
Toxic Atmosphere PPM:
Instrument Used: Type: S/N
RE-TEST Date: INITIALS:
Oxygen: % Time of Readings
Lower Explosive Limit: %
Toxic Atmosphere PPM:
Instrument Used: Type: S/N
RE-TEST Date: INITIALS:
Oxygen: % Time of Readings
Lower Explosive Limit: %
Toxic Atmosphere PPM:
Instrument Used: Type: S/N
RE-TEST Date: INITIALS:
Oxygen: % Time of Readings
Lower Explosive Limit: %
Toxic Atmosphere PPM:
Instrument Used: Type: S/N
RE-TEST Date: INITIALS:
Oxygen: % Time of Readings
Lower Explosive Limit: %
Toxic Atmosphere PPM:
Instrument Used: Type: S/N
RE-TEST Date: INITIALS:
Oxygen: % Time of Readings
Lower Explosive Limit: %
Toxic Atmosphere PPM:
Instrument Used: Type: S/N
PRE-ENTRY CHECKLIST
Verify aircraft AMM for procedures and customer or air carrier procedures that apply.
Barricades / Confined Space Signs in Place
Survey surrounding area to ensure it is free of hazards such as drifting vapors from ground support equipment
Aircraft grounded, fuel storage, sump barrels and/or containers grounded.
Electrical and mechanical hazards/systems tagged and locked out.
Dry chemical fire extinguisher positioned within 50 feet.
Motorized equipment shut down or positioned 50 feet from confined space entrance until a fire safe condition is assured
All personnel protective equipment (PPE) required available
Oxygen levels in range of 19.5 – 23.5%
Lower Explosive Limits (LEL) <10%.
No respiratory protection below 35 ppm. Respiratory protection required 35-700 ppm. Entry prohibited above 800 PPM
Communication: Tap method from entrant to attendant established. Specify if different
Continuous ventilation applied into the confined space
Drop lights, flashlights, and/or electrical equipment are rated in accordance to Class I, Division 1, Group D.
Confined space permit initiated and properly filled out in accordance with the procedure
Personnel performing confined space duties are trained and understand confined space procedures
Static resistant clothing (cotton only) for fuel tank entry. Nylon, wool or synthetic clothing is prohibited
AIRCRAFT POWER-ON AUTHORIZATION
PROCEDURES REQUIRED FOR AUTHORIZING AIRCRAFT POWER ON MAINTENANCE SHALL BE IN ACCORDANCE WITH THE AIR CARRIER OR CUSTOMER GENERAL
MAINTENANCE MANUAL FOR FUEL CELL ENTRY/PERMIT REQUIRED CONFINED SPACE PROGRAM. IF AUTHORIZED, REFERENCE AIRCRAFT MAINTENANCE
MANUAL OR PROCEDURES BELOW. RECLASSIFICATION OF POWER-ON MAINTENANCE HAS BEEN ACCOMPLISHED IN ACCORDANCE WITH:
DATE APPROVED POWER ON PROCEDURE REFERENCE SIGNATURE
TIGER-032 Rev 1 4/01/19
Expense Report
Date: ___________________________ Employee: ___________________________ Aircraft Type: _____________________ Customer: ___________________________ “N” Number: _____________________ Location: ___________________________ Work Order # _____________________
Company Credit Card Purchases
Date Description Airfare Lodging Car Rental Misc. Total
Totals:
Advance
Reimbursable / Personal funds used for business Employee Signature: _________________________________ Approval Signature:
_____________________________________
Date Received from Amount Total to Reimburse
Total Advance
Due Employee
Due Company
Total
Date Expense Amount
Total to Reimburse
*All reimbursements due to the employee will be made via payroll on the next payroll cycle after the expense report is approved. Company Form - 014 Rev: 1 Date: 04-01-2019
Aircraft Time Log Supervisor: ______________________
Form-015 Rev 1 04-01-2019 Page___ of___
Customer Name: ___________________________ N# ___________________ A/C Type: _______________________
W/O # _______________________ Location: ________________________ Date from: ___________ to: ____________
Employee Name Date Time
In Time Out
ST Hours
OT Hours STBY Travel
Per Diem 1 or 1/2
Emp. Initials
Totals
Comments:_______________________________________________________________________________________________
_________________________________________________________________________________________________________
_________________________________________________________________________________________________________
Customer Approval
Name Printed: __________________________________ Employee Number: __________________ Signature: _____________________________________ Date: _____________________________
Return Travel Time will be added based on actual traveled hours.
OJT DOCUMENTATION Name
Employee #
DATE
TYPE A/C
WORK ORDER
NUMBER
ATA
CHAPTER
DESCRIPTION OF TASK
HRS
TRAINER
Supervisor
Assessment SUPERVISOR
Competent
Continue OJT
Competent
Continue OJT
Competent
Continue OJT
Competent
Continue OJT
Competent
Continue OJT
Competent
Continue OJT
Competent
Continue OJT
Competent
Continue OJT
TIGER-021 Rev 1 4-1-19
Company Form - 034 Rev: 2 Date: 09/01/2020
WORK ORDER PACKAGE CHECKLIST
Work Order #____________________
Work Order Package Documents Reason Document Was Not Used
TIGER-001 Work Order __________________________________________________
TIGER-001A Work Order Continuation __________________________________________________
TIGER-001B Multiple Component Change __________________________________________________
TIGER-009 Receiving Inspection __________________________________________________
TIGER-017 Supervisor Turnover Report __________________________________________________
TIGER-018 System Deactivated Tag(s) __________________________________________________
TIGER-019 System Deactivated Control Log __________________________________________________
TIGER-022 Pre-Entry Checklist __________________________________________________
TIGER-025 Tool Inventory Checklist __________________________________________________
TIGER-026 Panel Form __________________________________________________
TIGER-032 Confined Space Permit __________________________________________________
Form-014 Expense Report __________________________________________________
Form-015 Aircraft Time Log __________________________________________________
Form-034 Work Order Package Checklist __________________________________________________
Additional Requirements: Supervisor Initials Comments
1) Verify all sign offs are IAW RSM/QCM procedures. ________ ____________________________
2) Component PN/SN replaced documented on work order ________ ____________________________
3) IPC- Required when a ROTABLE part is changed. ________ ____________________________
4) Calibrated tooling used documented on work order ________ ____________________________
5) Copy of log page / work order for incomplete maintenance ________ ____________________________
6) Wing map completed if leak has been repaired ________ ____________________________
Supervisor Signature Confirming_____________________________ Date:________________________________________
Comments
Quality Assurance Notes
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