Implementation
of normalized
technologies for
optimization of
industrial process
Introduction
INDUSTRIAL AUTOMATION
What is industrial automation ?
How long before an investment produce returns?
Introduction
INDUSTRIAL AUTOMATION
Where to obtain information
on these concepts?
- International Normalization Organisms: IEEE, ANSI, ISA,
IEC; specifically, in their control divisions and automation of
processes.
- Schools of Engineering of Universities and Technological
Institutes
- Manufacturers of machinery, industrial electronics and
industrial software
- National or international industry events
Introduction
IEEE:
Institute of electrical
and electronics
engineers
IEC:
International
electricity
commission
ISA:
Instrumentation
society of America
INDUSTRIAL AUTOMATION
Where to obtain information
on these concepts and standards?
ENGINEER
CONTROL
OPERATION INFORMATION MANAGEMENT
DIGITAL
COMMUNICATIONS
EXTERNAL CONTROL DATABASE
CONTROL DATA BASE
Functions
INDUSTRIAL AUTOMATION
First Concept: Functions of Automation system.
•Executes the algorithm of Control: Commands, Sequences, Regulation, etc.
•Executes the alarm attentions algorithm.
•Executes all the algorithms in “ Real Time”.
•Construction technologies : PLC (mcontrolator), DCS (mprocessor-
mcontrolator), PAC(mprocessor + DigSigProc), Slot-PLC, PLC-Soft.
Control Function:
PLC: Programmable
Logic Control
DCS:
Distributed control
system
PAC:
Process Controller
Automation
IPC:
Industrial PC
INDUSTRIAL AUTOMATION
First Concept: Functions of Automation system.
UAO Engineering School Laboratories
Courtesy: www.siemens.com
Control Function:
PLC: Programmable
Logic Control
DCS:
Distributed control
system
PAC:
Process Controller
Automation
IPC:
Industrial PC
INDUSTRIAL AUTOMATION
First Concept: Functions of Automation system.
UAO Engineering School
Laboratories
Program
Q0.0 = I0.0
0 1 2 3 4 5 6 7
1
0
0 1 2 3 4 5 6 7
1
0
-Read and write on Station Control
-Basic management of tendencies, alarms, recipes and security of access.
-Construction technologies: Typical Command buttons (Pulses, selectors,
bulbs, etc.), Text panel, graph panel Touch panel or PC’s-Windows .
Operation
Function:
HMI
(Human Machine
Interface)
INDUSTRIAL AUTOMATION
First Concept: Functions of Automation system.
courtesy of Siemens
LABORATORIOS FACULTAD DE INGENIERÍA
UAO Engineering School Laboratories
-Programming of all stations.
-Configuration of the digital Communications
-Documentation of Strategies and Variables
-Technologies for engineering devices : PC's-Windows.
Engineering
Function
INDUSTRIAL AUTOMATION
First Concept: Functions of Automation system.
LABORATORIOS FACULTAD DE INGENIERÍA
UAO Engineering School Laboratories
-Programming of all stations.
-Configuration of the digital Communications
-Documentation of Strategies and Variables
-Technologies for engineering devices : PC's-Windows.
Engineering
Function
INDUSTRIAL AUTOMATION
First Concept: Functions of Automation system.
LABORATORIOS FACULTAD DE INGENIERÍA
UAO Engineering School Laboratories
- Master Information for MES and ERP.
- Constructions Technologies: PC’s-Windows .
Function : Information
Management
MES:
Manufacturing
Executing System
ERP:
Enterprise Resourse
Planning
INDUSTRIAL AUTOMATION
First Concept: Functions of Automation system.
LABORATORIOS FACULTAD DE INGENIERÍA
UAO Engineering School Laboratories
PROCESO
O
MÁQUINA
ENGENIER
CONTROL
OPERATION ADMINISTRATION OF MANAGEMENT
INFORMATION
DIGITAL
COMMUNICATIONS
CONTROL DATA BASE
EXTERNAL CONTROL DATABASE
Digital
Communication:
Control Network and
Management
Network
Second Concept: Digital Networks for Control
and Management.
LABORATORIOS FACULTAD DE INGENIERÍA
UAO Engineering School Laboratories
Communications based on the System Automation necessities
Digital
Communication:
Control Network and
Management
Network
INDUSTRIAL AUTOMATION
Second Concept: Digital Networks for Control
and Management.
LABORATORIOS FACULTAD DE INGENIERÍA
UAO Engineering School Laboratories
courtesy of Siemens
Communications based on the System Automation necessities
Digital
Communication:
Control Network and
Management
Network
TIME MULTIPLEX
DETERMINISM
ISOCRONISM
INDUSTRIAL AUTOMATION
Second Concept: Digital Networks for Control
and Management.
UAO Engineering School Laboratories
Communications based on the System Automation necessities
Digital
Communication:
Control Network and
Management
Network
INDUSTRIAL AUTOMATION
Second Concept: Digital Networks for Control
and Management.
UAO Engineering School Laboratories
- Data exchange on Management and Operation stations (No Control
Station).
-Based on Microsoft Techniques for data exchange between programs in
PC’s or different PC’s over Ethernet TCP/IP networks.
Techniques OPC
Servers (Slaves)
Techniques OPC
over Windows OS
and Ethernet TCP/IP
OPC:
OLE for Process
Control
TCP/IP:
Internet protocols
OLE:
Object Link
Embebed
DDE:
Dynamic Data
Exchange
INDUSTRIAL AUTOMATION
Third Concept: Data exchange with other
manufacturers (Management Networks).
LABORATORIOS FACULTAD DE INGENIERÍA
UAO Engineering School Laboratories
- Elaboration of software routines in Basic Script or C ANSI.
- Certified by Microsoft for handling of files and databases.
Scripts or VBA
(Visual Basic
Applications)
Or
ANSI C
INDUSTRIAL AUTOMATION
Fourth Concept: Script language or VBA
language for SCADAS (System for Control and
data Acquisition) and HMI (Human Machine
Interface).
LABORATORIOS FACULTAD DE INGENIERÍA
UAO Engineering School
Laboratories
Decision making :
MES:
Manufacturing
Executing System
INDUSTRIAL AUTOMATION
Fifth Concept: Automation and management
decisions.
Management of product definitions. This may
include storage, version control and exchange
with other systems of master data like product
production rules, bill of material, bill of
resources, process set points and recipe data all
focused on defining how to make a product.
Management of product definitions can be part
of Management of product definitions. This may
include storage, version control and exchange
with other systems of master data like product
production rules, bill of material, bill of
resources, process set points and recipe data all
focused on defining how to make a product.
Management of product definitions can be part
of Management of product definitions. This may
include storage, version control and exchange
with other systems of master data like product
production rules, bill of material, bill of
resources, process set points and recipe data all
focused on defining how to make a product.
Management of product definitions can be part
of Product lifecycle management
Management of resources. This may include
registration, exchange and analysis of resource
information, aiming to prepare and execute
production orders with resources of the right
capabilities and availability.
LABORATORIOS FACULTAD DE INGENIERÍA
UAO Engineering School Laboratories
•Son sistemas integrales de gestión para la
empresa.
• Se caracterizan por estar compuestos por
diferentes partes integradas en una única
aplicación. Estas partes son de diferente uso,
por ejemplo: producción, ventas, compras,
logística, contabilidad (de varios tipos), gestión
de proyectos, GIS (sistema de información
geográfica), inventarios y control de almacenes,
pedidos, nóminas, etc.
• El ERP integra todo lo necesario para el
funcionamiento de los procesos de negocio de la
empresa.
• Necesidad de "Disponibilidad de toda la
información para todo el mundo todo el tiempo“.
Decision making :
ERP:
Enterprise Resourse
Planning
INDUSTRIAL AUTOMATION
Fifth Concept: Automation and management
decisions.
LABORATORIOS FACULTAD DE INGENIERÍA
UAO Engineering School Laboratories
-Administra el “Ciclo de vida completo de un
producto” desde su concepción, pasando por su
diseño y fabricación, hasta su servicio y eliminación.
-CAD (computer-aided design), uso de un amplio
rango de herramientas computacionales que asisten
a ingenieros, y a otros profesionales del diseno en
sus respectivas actividades
-CAE (Computer Aided Engineering), conjunto de
programas informáticos que permiten analizar y
simular los diseños de ingeniería realizados con el
computador para valorar sus características,
propiedades, viabilidad y rentabilidad
-DMF (Digital Manufacturing)
-PDM (Product Data Management)
Decision making :
PLM:
Product Lifecycle
Management
INDUSTRIAL AUTOMATION
Fifth Concept: Automation and management
decisions.
LABORATORIOS FACULTAD DE INGENIERÍA
UAO Engineering School Laboratories
Programming
Control Station :
IEC 61131
Standard
IEC 61499
Standard
INDUSTRIAL AUTOMATION
Sixth Concept: Language for programming
Control Station.
LABORATORIOS FACULTAD DE INGENIERÍA
UAO Engineering School Laboratories
SFC
Programming
Control Station :
IEC 61131
Standard
IEC 61499
Standard
INDUSTRIAL AUTOMATION
Sixth Concept: Language for programming
Control Station.
UAO Engineering School Laboratories
Courtesy http://edison.upc.edu/curs/grafcet/gemma/descrip.html
Programming
Control Station :
IEC 61131
Standard
IEC 61499
Standard
INDUSTRIAL AUTOMATION
Sixth Concept: Language for programming
Control Station.
UAO Engineering School Laboratories
DCS
INDUSTRIAL AUTOMATION
Septh Concept: Distribuited Control System
DCS
courtesy of Siemens
LABORATORIOS FACULTAD DE INGENIERÍA
UAO Engineering School Laboratories
To know the Concepts:
• Analyzing and diagnosing the state of the process in industrial plants.
• Selecting and implementing the good solutions: Technology,
Normalization, Costs, Times of response, Flexibility.
• Determining if industrial plant need only single Administration, single
Control or both.
• Normalizing to compete in external markets.
• Making good decisions with their collaborators (Socialization)
• Elaborating normalized products for other manufacturers
Considerations
INDUSTRIAL AUTOMATION
Considerations
1. www.ieee.org
2. www.isa.org
3. www.iec.org
4. www.opcfundation.org
5. www.fielbus.org
6. www.profibus.com
7. www.siemens.com
INDUSTRIAL AUTOMATION