ALFA PEB LIMITED.
MODULAR CLEANROOM WALL
& CEILING PANELS CLEAN ROOM DOORS SOLUTIONS
www.cleanroomsolutions.co.in www.alfaroo ngsolutions.com
Clean room is an environment, typically used in Pharma, Health and food processing Industry, Semiconductor manufacturing, Biotechnology, Life sciences and other fields those are very sensitive to environmental contamination. That has a low level of environmental pollutants such as dust, airborne microbe's aerosol particles and chemical vapour.A clean room has a controlled level of contamination that is specified by the number of particles/m3 and by maximum
Modular Clean Room Wall Panels & Ceiling Panelsparticle size. Flush wall surface with radius corners for ease of cleaning. Wall panels feature non-porous surfaces with architectural finishes that withstand repeated cleaning and sanitization with various chemical solutions.Our modular systems can be easily expanded, relocated or reused, allowing the enclosure to adapt to future changes or other expansion at your business.
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Seleant Gap 3-4mm Aluminium - H Section Non Progressive
Puff infill0.6mm thk Gipc Sheet Service panel
Enlargedview M Section
1200 1200 1200
Enlargedview M Section
STD PANEL STD PANEL STD PANEL
1200 1200 1200
70 MM THIC GI BOTTOM TRACK
ENGLARGED VIEW BOTTOM TRACK
70 M
M T
HICK
ALU
MIN
IUM
Bott
om
Trac
kPa
nel H
eigh
t
Featuresl Load-bearing Systemsl In-Stud Wiring / Utility Racewaysl Non-progressive Construction
Benefits:l Wall panels provide flush, seamless wall surface,
Completely Flush Panel Systeml Ideal for wash down environmentsl Easy removal of panels without disturbing adjacent
panels, ceiling or framework for minimum contamination
l Superior finishl In-Stud Wiring Raceways l Integrated Ceiling Options l Integrated Window Options l Cavity Wall Designl Easily Assembled
Designed to meet the specifications of cleanroom environments Panels Featuring of 50 mm, 60 mm, 80 mm, 100mm wall panels. This system can be used to outfit existing facilities or create freestanding envelope structures.
Non Progressive Clean Room Wall PanelsPanel Joint Detail
Thickness 50/60/80/100 mmTop sheet Thickness 0.6/0.8Sheet types PCGI-GPSP/PPGI/SSSurface Coating Pre Painted/Powder Coated/Fire Rated PaintInfill PUF/Rockwool/EPS/PIR/Honey Comb PaperLength CustomisedWidth CustomisedColour As per Requirements
STD PANEL STD PANEL STD PANEL
70MM THICK GI Bottom Track
l Odorlessl Long life and durablel Resistant to most oils, chemicals and solventsl Fire resistant
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ADVANTAGES / BENIFITS:l Components can be dismantled and reusedl Outstanding load bearing capacityl Hygenic
Ceiling panels are mounted with specially designed suspension members for every application. Walkable & Non Walkable ceiling panels are made as per client's requirement with specially designed stiffening systems for walk able load bearing ceilings. Clean room ceilings can be designed to be flush to the grid.
Wall panels systems are ideal for applications with significant bulk heading requirements, and anti-static wall systems.An all-purpose modular clean room system, features various thick wall Panels that can be utilize for a wide variety of wall partition.These panels can be used to outfit existing facilities or create freestanding envelope structures.
Progressive Clean Room Wall and Ceiling Panels
Aluminium - H Section
Seleant gap 3-4mmAluminum H Section
80
Non Progressive
0.6mm thk GPSP Sheet Service panel Puf Infill
Enlarged View M Section
Enlarged View M Section
Det:A
Det:AEnlarged View M
Section
Ceiling Panels
Panel Joint Detail
Featurel Extensive Bulk heading Flexibilityl Support for Process/Utilitiesl Anti-static Wall Panelsl Load-bearing Systems
M10 Anchor Sheet M 10 Tle-Rod
Progressive Ceiling Grid
RCC SLAB
R 70 mm Coving
Panel skin 0.8 mm Sheet Thk GPSP
Bottom Track
Clean Room Panel Specification
Turn Buckle70
MM
TH
ICK
ALLU
MIN
IUM
BO
TTO
M T
RACK
PA
NEL
HEI
GH
T
ENLARGED VIEW BOTTOM TRACK
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Clean Room Doors Applicationsl Pharmaceuticals & Healthcare l Drug & Medicine manufacturing l Electronicl Semi-conductorl Telecommunication l Defencel Food Processingl Life Science
Featuresl Designed to meet hygienic and stringent requirement of
clean roomsl Made for Cleanroom Interior Applicationsl Customized as per requirementl Acousticl No Pressure Leakagel Prevents Bacteria Growthl Flush Surface, Easy to Assemble
Clean Room Doorsl Clean room doors are available with interfacing profile
for a flush and easy installation on existing wallsl Fully flush surface with wall systeml A large variety of swing out pharmaceutical doorsl Manual, semiautomatic & fully automatic sliding doorsl Door hardware by world leading manufacturersl Custom dimensions availablel Heavy- duty structure for high durabilityl Scientfic Doors, Fire rated Doors, Emergency Doors
Sliding Doors, and Rollup Door
Specificationsl Frame Sheet Thickness : 1.2mml Shutter Thickness : 0.8mml Infill : Honeycomb Kraft Paperl Glass : Double Glazed Glass 5mm Thickl Lock System Standardl Pivot/Hinge SS Butt Hingel Door Closurel Door Dimension : Up to 2400mm W & 3000mm HOther Hardware:l Kick Plate (Optional) - SSl Push Plate - SSl Concealed Flush Bolt (Double Leaf Door)l Drop Seall Door Bumpersl Door Stopperl Pull Handle - D Type
Riser PanelsALFA Riser is extensively applied to overall appearances of cleaned rooms. Through strong manufacturing capabilities, we are able to provide Customized Return Air Riser as per the specifications of clients. Suitable for Pharma & Food application, clean room application. Powder coated & SS 304 Riser with 10 micron filter, Hepa filter is manufactured. Front & top operated volume control damper is provided to control flow through riser. SS 304 perforated sheet, aluminium or G I powder coated perforated sheet are provided as per the requirement
Clean Room Wall /Ceiling Integrated Accessories
Clean Room Flush Window Double Flush Window Fan Filter Units
Duct Fixing With Raiser
Panel Width
Duct Should be extended 150mm above heightPUFF INFILL
1st PVC Conduit
Elect Module Box Cutout
PUFF INFILL
Return Air PerforatedGpille
INBUILT RISER TYP DETAIL
Perforate Gpille62 MM HEIGHT BOTTOM TRACK
Elect module Box
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Air Showers Pass Through ChambersGrill Openings
Covings
2D Coving 3D Coving
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The "All in One" In Plant partition Wall System Whether you need to create office space in your factory, enclose a powder coating operation, or divide plant space from floor to ceiling, alfa Pre engineered wall partition will have a wall system for your need.Alfa modular wall systems are ideal for creating in-plant demising walls quickly and cost effectively due to the minimal waste and shorter installation time frame compared to traditional construction materials. Plus, their modular design allows these wall systems to be moved or re-located - a perfect solution that adapts with changing business needs.Reach heights of 50-feet from floor to ceiling to completely enclose an area to create temperature and humidity controlled enclosures.
These wall partition are ideal for creating temporary demising walls or permanent enclosures to enhance environmental control, workflow efficiency, Due to their prefabricated design, these modular wall systems integrate easily with one another as well as with the existing building's structure.Reduced Installation time and less disruption to work space as compared to traditionally built walls. Reduced Cost and Materials.Alfa Puf panel Panels provide excellent insulation across the entire wall and roof area. The advanced polyurethane core and impermeable steel faces provide insulation values that significantly lower heating and cooling costs.
Wall Panels Partitions for Industrial / Commercial Application
Brick Wall Flush WindowConduit Panel
1st Pvc Conduit Panel Width Puf Infill
1st PVC Conduit
Elect Module Box
PUFF INFILLElect Module Box Cutout
70MM Height Bottom Track
CIVIL WAL
DOUBLE GLASS VIEW PANEL
SILICAJEL
CSK SCREW ( 10x60mm)
5mm Plain GLASS
SILICON SELENT
ALU.1.2mm POWDER COATED SHEET
COATED SHEET ALU.1.2mm POWDER COATED SHEET
ADHESIVE TAP
5MM PLAIN GLASS WALL PLUG (12x50mm )
ADHESIVE TAP 3M / SAINTGOBIN
ALU.SECTION(30x17x1.65.Thk)
ALU. PROFILE
Rock Wool Sandwich Panels
62.5 74.562.5 62.5 62.5 62.5 62.5 62.51000
Sandwiched EPS Panels
62.5 74.562.5 62.5 62.51000
62.5 62.5 62.5
Wall panels options / Tounge and grove
PU/PIR Sandwiched PUF Panels
62.5 74.562.5 62.5 62.51000
62.5 62.5 62.5
Concelead Fastening System
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Specification
Camlock Systems
Applicationsl Biotechnology Lab l Operation Theater l Painting Industryl Automobile IndustryAutomotive Manufacturingl Equipment Enclosuresl Aerospace Applications
l Environmental Test Facilitiesl Microelectronics and Nano-Technology Manufacturingl Pharmaceutical and Nutraceutical Packagingl Research Facilitiesl Medical controlled Environmentsl Metrology Labs/CMM Roomsl Food Industry
Exterior Profile Corrugated pattern (micro rib / ribed/ plane )
Panel Thickness 30/40/50/60/80/100/120/150 mm
Lengths 2-15 m. max.
Surface Finish Pre painted / GPSP Powder coated / Stainless steel
Standard Colours White and customised colour against order
1000mm
www.cleanroomsolutions.co.in www.alfaroofingsolutions.com
Kochi48/1775, Geethanjali JunctionNear Vyttila, Cochin - 682 019
Branch offices :Chennai# 7, 1st Floor, Alsa Mall, No.149, Montieth Road, Egmore, Chennai - 600008.
HyderabadDoor No.4-3-181 to 191, Above - Lakshmi Vilas Bank, Mahankali Street RANIGUNJ, Secunderabad - 500 003.
Ph : 080-40717111/112/113/114 Fax: 080-40717121
email: [email protected]
TM
Steel Rofing Production Line65/9-10, N.R. RoadBangalore - 560 027
Manufacturing Plant- Unit 1 Head OfficePEB/Continous Sandwich Panel Manufacturing Plant- Unit 2Production LineSurvey no.162,163,164/2,&167, Kalukondapalli Village,Thally Road, Hosur - 635114.Manufacturing Plant- Unit 3 Steel Purlin/Steel Decking/ Steel Roofing Production Line Gat No.262, Alandi Phata,Opp. Hotel Gandharva, Nanekarwadi, Chakan, Pune- 410501
Manufacturing Plant, Unit 4 Clean Room Wall And CeilingPanel/Cold Storage/ Clean Rooms Doors& Steel Doors Production line Plot NO. 345,Harohalli II Phase Ind. Area, Harohalli Kanakapura Taluk, Ramanagar Dist,PIN - 562112.Manufacturing Plant, Unit 5 Toll-free No: 1800 103 9242
All Types of Continous Sandwich Puf Panel Production Line.Survey NO. 192, Paikki khata No 254 and survey No 212 Paikki 2village chancharvadi, Taluka: Sanand, District: Ahmedabad - 382213
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