CeBIT 2003
Challenges and Chancesof
Internet Metrology
Prof. Dr. Dietrich Hofmann Prof. Dr. Gerhard LinßSteinbeis Transferzentrum Fakultät MaschinenbauQualitätssicherung & Qualitäts- Fachgebiet Qualitätssicherungmesstechnik Jena TU Ilmenau
www.bildungsportal-thueringen.de
Content• Subjects and Unsolved Problems• Trends in Theory and Practice• Chances of New Empirical Facts• Driving Force Quality Metrology SME• Driving Force Internet Metrology SME• Examples and Visions• Summary and Conclusions
Road Map of Quality Metrology for Precision Engineering
individual comfort & precise functionality & affordable for SME
Customers & Competitors a Click Only Away
www.pwe.at/sondermesslehren.php
www.mittasoft.fi/deu
www.zahnklammern.de
www.johs-boss.de
www.adeptscience.de
www.edmundsgages.com
www.igs-development.de
www.bikes-online.de
www.eschmann-stahl.de
www.antaeos.de
www.wholesale-dropshipping.com
www.netz-tipp.de/kat/World
www.moto-casino.de
www.artur-schambach.de
baumgaertel-feinmesszeuge.de
www.microtool.ch
www.ballbach-messzeuge.de
www.pwt-gmbh.de
messwerkzeuge.net
www.i-une.com/cgi-bin
The Actual Situation in 2003
Technology Communication
[www.crystalinks.com/babylonian.html]
tools"simple"
standardized
content"complex"
not standardized
Unsolved Problems ofMechanical Gauging Tools
Plain gauges Thread gauges Gauge blocks [www.threadcheck.com] [www.vtgage.com] [www.starrett.com]
individual comfort & precise functionality & affordable for SME
unified terms & definitions, unified hardware & software, unified man & machine interfaces, visualized modular application solutions, harmonized data & knowledge management, wireless virtual communiction & collaboration
Unsolved Problems of Mechanical Cutting Tools
Twist drills Milling cutters Indexable inserts [www.guehring.de] [www.guehring.de] [www.walter-ag.com]
individual comfort & precise functionality & affordable for SME
unified terms & definitions, unified hardware & software, unified man & machine interfaces, visualized modular application solutions, harmonized data & knowledge management, wireless virtual communiction & collaboration
Unsolved Problems of Precision Instrumentation
www.okm-jena.de
individual comfort & precise functionality & affordable for SME
unified terms & definitions, unified hardware & software, unified man & machine interfaces, visualized modular application solutions, harmonized data & knowledge management, wireless virtual communiction & collaboration
Unsolved Problems of Tool Testing
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Quality parameters of twist drills
Measuring of twist drills [okm-jena.de]
individual comfort & precise functionality & affordable for SME
Vision for Augmented Reality in Precision Engineering
Industrial Plant Testing Application Solution Provider
Internet
unified terms & definitionsunified hardware & software
unified man & machine interfacesvisualized modular application solutions
harmonized data & knowledge managementwireless virtual communiction & collaboration
individual comfort & precise functionality & affordable for SME
(till 2010 and earlier)
• Subjects and Unsolved Problems• Trends in Theory and Practice• Chances of New Empirical Facts• Driving Force Quality Metrology SME• Driving Force Internet Metrology SME• Examples and Visions• Summary and Conclusions
What are the Trends in Quality Metrology?
standard tooling
presicion tooling
ultra precision tooling
1900 1920 1940 1960 1980 2000 2020
year
100
10
1
0,1
0,01
0,001
µm
u
What are the Trends in Technological & Social
Development?
individual comfort & precise functionality & affordable for SME
What are the Trends in Customer Requirements?
+
individual comfort & precise functionality & affordable for SME
What are the Trends in Quality Management Systems?
ISO 9000:2000
Continual Improvement of the Quality Management System
Customers(and otherinterestedparties)
ProductRealization
ResourceManagement
Measurement,Analysis andImprovement
ManagementResponsibility
INPUTOUTPUT
Requirements Product
Satisfaction
Customers(and otherinterestedparties)
What are the Trends in Measurement & Documentation?
Measurement
Conformity
Quality Documents
Characteristics Examination
• Subjects and Unsolved Problems• Trends in Theory and Practice• Chances of New Empirical Facts• Driving Force Quality Metrology SME• Driving Force Internet Metrology SME• Examples and Visions• Summary and Conclusions
The Chances of New Industrial Standards
1. Industrial standardized operation system (MS Windows) [www.microsoft.com]2. International accepted presentation system (MS Power Point) [www.microsoft.com]3. Compatible rich media system (MS Producer) [www.microsoft.com]
4. Automatic voice-typing system (IBM Via Voice 10) [www.linguatec.de]5. Automatic translation system (linguatec Personal Translator) [www.linguatec.de]
6. Global network system (Internet) [www.isoc.org]7. Standardized file transfer protocol (TCP/IP) [www.webopedia.com]8. Independent knowledge sharing system (Netviewer) [www.netviewer.de]
9. Portable computers (Notebook, Tablet, Pocket PCs) [www.dell.com]10.Standardized wireless short range data transfer (Bluetooth) [www.bluetooth.com]11.Standardized wireless long range data transfer (UMTS) [www.umts-forum.org]
individual comfort & precise functionality & affordable for SME
The Chances of aNew Global Language
English
individual comfort & precise functionality & affordable for SME
The Chances of a New European Market
€
individual comfort & precise functionality & affordable for SME
The Weight of Small & Medium Sized Enterprises
sized enterprises
max. number of employees
max. turnover on million ECU
micro 10 not defined
small 50 7
medium 250 40
Total number of small & medium sized enterprises in Europe 18.600.000
Total number of large enterprises in Europe 35.000
Total number of employees in Europe 110.000.000
Average number of employers per enterprise 6
Internet users worldwide* 400.000.000
Average Internet take-up in SME in Europe* 70 %Statistical data about SME in Europe [europa.eu.int/comm/enterprise/enterprise_policy/analysis/doc/eurob5de.pdf]
*[europa.eu.int/ISPO/ecommerce/documents/Just_numbers.pdf]
. Definition of small and medium sized enterprises in Europe [europa.eu.int/ISPO/ecommerce/sme/definition.html]
The Chances of New Solutions for Quality Metrology
V/O
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Quality Management for Measuring & Cutting Tools Through Internet Metrology
individual comfort & precise functionality & affordable for SME
• Subjects and Unsolved Problems• Trends in Theory and Practice• Chances of New Empirical Facts• Driving Force Quality Metrology SME• Driving Force Internet Metrology SME• Examples and Visions• Summary and Conclusions
Driving Force Metrology for SME
Vision Quality Metrology: Individual comfort & precise functionality & affordable for SME
Strategydesign, production and introduction of Internet Metrology for SME
Structurereal & virtual collaboration networks of SME in quality metrology
Processesvisualisation & virtualisation, digitalisation & modularisation, motivation & training
Resourcesstate of science & technologies, collaboration between SME
, management, human workforce, machine workforce, process organization, tradition, label, total asset, working time
customer relationship management, information & internet competence
individual comfort & precise functionality & affordable for SME
Terms & Definitions of Metrology
Metrology is the body of knowledge about sensors & instruments, measurement & testing, measuring data processing & measuring data evaluation, gauging & calibration. Metrology to-day is tangle and unlimited for individuals. Knowledge-based web-working is the actual method of choice for the reduction of the complexity of metrology itself
Legal Metrology is a branch of metrology which supports legal regulations with a reliable and uniform system of measurements to ensure the protection and safety of people and environment, to maintain correct measurements in commerce and transport and to verify measured values in science and technology.
Quality Metrology is a special branch of metrology to fulfil requirements for quality management systems after ISO 9000:2000
Process Characteristics of "Good Practices" in QM
Human
1. Knowledge 2. Capability3. Ambition4. Possession5. Permission6. Action
Interface
1. Comprehensibility2. Operability3. Attractivity4. Documentation5. Accessibility6. Acceptability
Machine
1. Task Orientation2. Process Orientation3. Man Orientation4. Objectivation5. Automation6. Affordability
Road Map of Quality Metrology for Precision Engineering
individual comfort & precise functionality & affordable for SME
What are Unsolved Problems in Quality Metrology for SME?
Terminology & standardization management:• Application of different definitions for the same terms• Application of different software for the same tasks • Application of different measurement standards for the same measurands.Documentation & distribution management:• Missing functional reliability of documentations due to product-oriented approaches• Missing quick comprehensibility due to text-oriented documents and interfaces • Missing real-time actuality of documents due to print-oriented distributions. Collaboration & Knowledge management:• Hidden or unknown documentations due to firm policy or price • Insufficient work skills in quality metrology due to underdeveloped continuous learning• Underdeveloped individual collaboration due to traditional costs and difficulties.
individual comfort & precise functionality & affordable for SME
• Subjects and Unsolved Problems• Trends in Theory and Practice• Chances of New Empirical Facts• Driving Force Quality Metrology SME• Driving Force Internet Metrology SME• Examples and Visions• Summary and Conclusions
Terms & Definitions of Metrology
.Internet Metrology (iMET) is an innovative enabling web
working method applying information society technologies (IST) to measurement engineering and quality control.
Internet Metrology gives first in history of manthe chance to assemble, evaluate and organize the abundant documented experiences about metrologyin a generic system. Synonyms for web working (w) are: net-working (n), internet working (i), electronic working (e), distance working (d), digital working (d).
Driving Force Internet Metrology iMET for SME
Comfort
Functionality
Affordability
individual comfort & precise functionality & affordable for SME
Driving Force is the Capability of iMET to Solve
yet Unsolved Problems for Quality Metrology in SME
What are Key Methods ofInternet Metrology?
individual comfort & precise functionality & affordable for SME
What are Key Chances of Internet Metrology?
1. Digitalisation & standardization of precise and reliable quality metrology 2. Visualization & virtualisation of compre-
hensible and valid process documentations
3. Collaboration & knowledge management for web-based self-learning and skill enhancement in SME.
individual comfort & precise functionality & affordable for SME
• Subjects and Unsolved Problems• Trends in Theory and Practice• Chances of New Empirical Facts• Driving Force Quality Metrology SME• Driving Force Internet Metrology SME• Examples and Visions• Summary and Conclusions
Examples for Internet Terms & Definitions?
The International Vocabulary of Basic and General Terms in Metrology (VIM) is an international agreement on terminology, prepared as a collaborative work of experts appointed by BIPM, IEC, IFCC, ISO, IUPAC, IUPAP and OIML ((for explanation of the acronyms see www.google.com)). This vocabulary covers subjects relating to measurement and includes information on the determination of physical constants and other fundamental properties of materials and substances.p-Vocabulary: VIM 1993, 60 p., bilingual, ISBN 92-67-01075-1, CHF 71,00
Address for order: www.iso.ch/iso/en/prods-services/otherpubs/Metrology.html .e-Vocabularies:www.cornnet.nl/~mlbroens/vim.htmwww.sp.se/metrology/eng/terminology.htmwww.usm.mzt.si/ENGLISH/SPLOSNO/slovar.htmwww.iupac.org/publications/analytical_compendium/Cha18sec436.pdf
individual comfort & precise functionality & affordable for SME
Examples for Internet Testing & Calibration
Internet-based Applications for Metrology at PTB www.amctm.org/index.asp
individual comfort & precise functionality & affordable for SME
Examples for Internet Measurement Data Analysis
[www.itl.nist.gov/div898/handbook/eda/section3/eda33.htm 22.03.2003]
individual comfort & precise functionality & affordable for SME
• Subjects and Unsolved Problems• Trends in Theory and Practice• Chances of New Empirical Facts• Driving Force Quality Metrology SME• Driving Force Internet Metrology SME• Examples and Visions• Summary and Conclusions
Road Map of Quality Metrology for Precision Engineering
individual comfort & precise functionality & affordable for SME
Vision for Augmented Reality in Precision Engineering
Industrial Plant Testing Application Solution Provider
Internet
unified terms & definitionsunified hardware & software
unified man & machine interfacesvisualized modular application solutions
harmonized data & knowledge managementwireless virtual communiction & collaboration
individual comfort & precise functionality & affordable for SME
(till 2010 and earlier)
Concluding HOW TOs
individual comfort & precise functionality & affordable for SME
Forget Hardware & Software.
Simplify Processes for Man:
Comfortable & Functional &
Affordable
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