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COMPETENCY-BASED
CURRICULUM
Sector:
METALS AND ENGINEERINGQualification:
Shielded Metal Arc Welding (SMAW) NC II
TECHNICALEDUCATIONANDSKILLSDEVELOPMENTAUTHORITY
East Service Road, South Superhighway, Taguig City, Metro Manila
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TABLE OF CONTENTS
Page
A. Course Design......................................................................................1!
". Modules o# $nstruction........................................................................%&1
"AS$C C'MPETE(C$ES %
o Participating in wor)place co**unication.......................+1
o -or)ing in a tea* environ*ent.....................................111
o Practicing career pro#essionalis*..................................1/1+
o Practicing occupational health and sa#ety.....................1&00
C'MM'( C'MPETE(C$ES 0
o Applying sa#ety practices...............................................0/0
o $nterpreting drawing and s)etches.................................
o Per#or*ing industry calculation....................................../&
o Contri2uting to 3uality syste*......................................../0
o 4sing hand tools............................................................//%
o Preparing weld *aterials.............................................../+!0
o Settingup welding e3uip*ent.......................................!!%
o 5ittingup weld *aterials................................................!+!
o Repairing weld...............................................................%%/
C'RE C'MPETE(C$ES %!
o Per#or*ing groove welding on car2on steel plate........%%+/
o Per#or*ing groove welding on car2on steel pipe..........+!&1
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COURSE DESIGN
C'4RSE T$T6E 7 SIELDED METAL ARC WELDER (SMAW)
('M$(A6 D4RAT$'( 7 !"#h$%r&
84A6$5$CAT$'( 6E9E6 7 NC II
C'4RSE DESCR$PT$'( 7
This course is designed to enhance the )nowledge, desira2le attitudes and s)ills toper#or* shielded *etal arc welding wor) to the standard e:pected in the wor)place.
The course covers, co*petencies such as; utili
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COURSE STRUCTURE'
BASIC COMETENCIES(# h$%r&)
UNIT OFCOMETENC*
MODULE TITLE LEARNING OUTCOMESNOMINAL
DURATION
1. Participate inwor)placeco**unication
1.1 Participating inwor)placeco**unication
1.1.1 '2tain and conveywor)place in#or*ation
1.1.0 Co*plete relevant wor)related docu*ents.
1.1. Participate in wor)place*eeting and discussions
/ hours
0. -or) in a tea*environ*ent
0.1 -or)ing in atea*environ*ent
0.1.1 Descri2e and identi#ytea* role andresponsi2ility in a tea*
0.1.0 Descri2e wor) as a tea*
/ hours
. Practice careerpro#essionalis*
.1 Practicingcareerpro#essionalis*
.1.1 $ntegrate personalo2=ectives withorgani
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COMMON COMETENCIES(+" h$%r&)
UNIT OFCOMETENC*
MODULE TITLE LEARNING OUTCOMESNOMINAL
DURATION
1. Apply sa#ety practices
1.1 Applying sa#etypractices
,, $denti#yha
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UNIT OFCOMETENC*
MODULE TITLE LEARNING OUTCOMESNOMINAL
DURATION
#i:tures
&. 5itup *aterials &.1 5itting up*aterials
&.1.1 Per#or* tac) welding&.1.0 Chec) gap and
align*ent
/ hours
. Repair weld .1 Repairing weld .1.1 Mar)?locate weld de#ects.1.0 Prepare tools and
e3uip*ent.1. Re*ove de#ects.1./ Per#or* rewelding
& hours
CORE COMETENCIES(-. h$%r&)
UNIT OF
COMETENC*
MODULE TITLE LEARNING OUTCOMESNOMINAL
DURATION1. -eld car2on
steel plates andpipes usingSMA-
1.1 Per#or*inggroove weldingon car2on steelplate
1.1.1 -eld car2on steel platesin #lat position 1@B
1.1.0 -eld car2on steel platesin hori7
Modular
De*onstration
6ecture
Discussion
Dual training
Sel#paced learning
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RES'4RCES7
E3uip*ent
DC welding *achine co*plete with
accessories
-elding 2ooth
-elding ta2le or =ig
Sta2ili
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% C"C Shielded Metal Arc -elding SMA-B (C $$
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MODULES OF INSTRUCTION
BASIC COMETENCIES
SIELDED METAL ARC WELDING (SMAW) NC II
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4($T '5 C'MPETE(C> 7 ARTICIATE IN WOR/LACE COMMUNICATION
4($T C'DE 7 +0010+
M'D46E T$T6E 7 ARTICIATING IN WOR/LACE COMMUNICATIONM'D46E DESCR$PT'R 7 This *odule covers the )nowledge, s)ills and attitudes
re3uired to o2tain, interpret and convey in#or*ation inresponse to wor)place re3uire*ents.
S4@@ESTED D4RAT$'( 7 / hoursPRERE84$S$TE 7 Receive and Respond to wor)place Co**unication. (C $B
S4MMAR> '5 6EAR($(@ '4TC'MES7
4pon co*pletion o# this *odule the students? trainees will 2e a2le to76'1. '2tain and convey wor)place in#or*ation6'0. Co*plete relevant wor) related docu*ents.6'. Participate in wor)place *eeting and discussion.
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LO, OBTAIN AND CON2E* WOR/LACE INFORMATION
ASSESSME(T CR$TER$A7
1. Speci#ic relevant in#or*ation is accessed #ro* appropriate sources.0. E##ective 3uestioning, active listening and spea)ing s)ills are used to gather and
convey in#or*ation.. Appropriate *ediu* is used to trans#er in#or*ation and ideas./. Appropriate nonver2al co**unication is used.!. Appropriate lines o# co**unication with superiors and colleagues are identi#ied
and #ollowed.%. De#ined wor)place procedures #or the location and storage o# in#or*ation are
used.+. Personal interaction is carried out clearly and concisely.
C'(TE(TS7
Parts o# speech
Sentence construction
E##ective co**unication
C'(D$T$'(S7
The students? trainees *ust 2e provided with the #ollowing7
-riting *aterials pen F paperB
Re#erences 2oo)sB
Manuals
MET'D'6'@$ES7
@roup discussion
$nteraction
6ecture
Reportorial
ASSESSME(T MET'DS7
-ritten test
Practical?per#or*ance test
$nterview
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L0!, COMLETE RELE2ANT WOR/ RELATED DOCUMENTS
ASSESSME(T CRTER$A7
1. Ranges o# #or*s relating to conditions o# e*ploy*ent are co*pleted accuratelyand legi2ly.
0. -or)place data is recorded on standard wor)place #or*s and docu*ents.. "asic *athe*atical processes are used #or routine calculations./. Errors in recording in#or*ation on #or*s? docu*ents are identi#ied and recti#ied.!. Reporting re3uire*ents to superior are co*pleted according to enterprise
guidelines.
C'(TE(TS7
"asic *athe*atics
Technical writing
Types o# #or*s
C'(D$T$'(S7
The students?trainees *ust 2e provided with the #ollowing7
Paper
Pencils?2all pen
Re#erence 2oo)s
Manuals
MET'D'6'@$ES7
@roup discussion
$nteraction
6ecture
ASSESSME(T MET'DS7
-ritten test
Practical?per#or*ance test
$nterview
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LO1, ARTICIATE IN WOR/LACE MEETINGS AND DISCUSSIONS
ASSESSME(T CR$TER$A7
1. Tea* *eetings are attended on ti*e.0. 'wn opinions are clearly e:pressed and those o# others are listened to without
interruption.. Meeting inputs are consistent with the *eeting purpose and esta2lished
protocols./. -or)place interaction are conducted in a courteous *anner appropriate to
cultural 2ac)ground and authority in the enterprise procedures.!. 8uestions a2out si*ple routine wor)place procedures and *atters concerning
conditions o# e*ploy*ent are as)ed and responded.%. Meeting outco*es are interpreted and i*ple*ented.
C'(TE(TS7
Sentence construction
Technical writing
Recording in#or*ation
C'(D$T$'(S7
The students?trainees *ust 2e provided with the #ollowing7
Paper
Pencils?2all pen
Re#erences 2oo)sB
Manuals
MET'D'6'@$ES7
@roup discussions
$nteraction
6ecture
ASSESSME(T MET'DS7
-ritten test
Practical?per#or*ance test
$nterview
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4($T '5 C'MPETE(C> 7 WOR/ IN A TEAM EN2IRONMENT
4($T C'DE 7 +0010"
M'D46E T$T6E 7 WOR/ING IN A TEAM EN2IRONMENTM'D46E DESCR$PT'R 7 This *odule covers the )nowledge, s)ills, and attitudes
re3uired to relate in a wor) 2ased environ*ent.
S4@@ESTED D4RAT$'( 7 / hours84A6$5$CAT$'( 6E9E6 7 (C $$PRERE84$S$TE 7 TEAM-'RG (C $B
S4MMAR> '5 6EAR($(@ '4TC'MES7
4pon co*pletion o# this *odule, the students? trainees will 2e a2le to7
6'1. Descri2e and identi#y tea* role and responsi2ility in a tea*.6'0. Descri2e wor) as a tea*.
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LO, DESCRIBE AND IDENTIF* TEAM ROLE AND RESONSIBILIT* IN A TEAM
ASSESSME(T CR$TER$A7
1. Role and o2=ective o# the tea* is identi#ied.0. Tea* para*eters, relationships and responsi2ilities are identi#ied.. $ndividual role and responsi2ilities within tea* environ*ent are identi#ied./. Roles and responsi2ilities o# other tea* *e*2ers are identi#ied and recogni
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LO!, DESCRIBE WOR/ AS A TEAM MEMBER
ASSESSME(T CR$TER$A7
1. Appropriate #or*s o# co**unication and interactions are underta)en.0. Appropriate contri2utions to co*ple*ent tea* activities and o2=ectives were
*ade.. Reporting using standard operating procedures #ollowed./. Develop*ent o# tea* wor) plans 2ased #ro* role tea* were contri2uted.
C'(TE(TS7
Co**unication process
Tea* structure?tea* roles
@roup planning and decision *a)ing
C'(D$T$'(S7
The students?trainees *ust 2e provided with the #ollowing7
S'P o# wor)place
Ho2 procedures
'rgani
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4($T '5 C'MPETE(C> 7 RACTICE CAREER ROFESSIONALISM
4($T C'DE 7 +00103
M'D46E T$T6E 7 RACTICING CAREER ROFESSIONALISMM'D46E DESCR$PT'R 7 This *odule covers the )nowledge, s)ills and attitudes in
pro*oting career growth and advance*ent, speci#ically tointegrate personal o2=ectives with organi '5 6EAR($(@ '4TC'MES74pon co*pletion o# this *odule, the trainee?student *ust 2e a2le to7
6'1. $ntegrate personal o2=ectives with organi
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LO, INTEGRATE ERSONAL OB4ECTI2ES WIT ORGANI5ATIONAL GOALS
ASSESSME(T CR$TER$A7
1. Personal growth and wor) plans towards i*proving the 3uali#ications set #orpro#essionalis* are evident.
0. $ntra and interpersonal relationship in the course o# *anaging onesel# 2ased onper#or*ance evaluation is *aintained.
. Co**it*ent to the organi
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LO!, SET AND MEET WOR/ RIORITIES
ASSESSME(T CR$TER$A7
1. Co*peting de*ands to achieve personal, tea* and organi
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LO1, MAINTAIN ROFESSIONAL GROWT AND DE2ELOMENT
ASSESSME(T CR$TER$A7
1. Training and career opportunities relevant to the =o2 re3uire*ents are identi#iedand availed.
0. 6icenses and?or certi#ications according to the re3uire*ents o# the 3uali#icationsare ac3uired and *aintained
. 5unda*ental rights at wor) including gender sensitivity are *ani#ested? o2served/. Training and career opportunities 2ased on the re3uire*ents o# industry are
co*pleted and updated.
C'(TE(TS7
8uali#ication standards
@ender and develop*ent @ADB sensitivity
Pro#essionalis* in the wor)place
6ist o# pro#essional licenses
C'(D$T$'(S7
The students?trainees *ust 2e provided with the #ollowing
8uality standards
@AD handouts
CDs, 9S tapes on pro#essionalis* in the wor)place
Pro#essional licenses sa*ples
MET'D'6'@$ES7
$nteractive lecture
5il* viewing
Role play?si*ulation
@roup discussion
ASSESSME(T MET'DS7
De*onstration
$nterview
-ritten e:a*ination
Port#olio assess*ent
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4($T '5 C'MPETE(C> 7 RACTICE OCCUATIONAL EALT AND SAFET*ROCEDURES
4($T C'DE 7 +0010+#
M'D46E T$T6E 7 RACTICING OCCUATIONAL EALT AND SAFET*ROCEDURES
M'D46E DESCR$PT'R 7 This *odule covers the )nowledge, s)ills and attitudesre3uired to co*ply with the regulatory and organi
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LO, IDENTIF* A5ARDS AND RIS/S
ASSESSME(T CR$TER$A7
1. -or)place ha
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LO!, E2ALUATE A5ARDS AND RIS/S
ASSESSME(T CR$TER$A7
1. Ter*s o# *a:i*u* tolera2le li*its are identi#ied 2ased on threshold li*it valuesT69B
0. E##ects o# ha
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LO1, CONTROL A5ARDS AND RIS/S
ASSESSME(T CR$TER$A7
1. 'S procedures #or controlling ha
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LO., MAINTAIN OCCUATIONAL EALT AND SAFET* AWARENESS
ASSESSME(T CR$TER$A7
1. Procedures in e*ergency related drill are strictly #ollowed in line with theesta2lished organi
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MODULES OF INSTRUCTION
COMMON COMETENCIES
SIELDED METAL ARC WELDING (SMAW) NC II
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4($T '5 C'MPETE(C> 7 AL* SAFET* RACTICES
4($T C'DE 7 MEE3!!0
M'D46E T$T6E 7 AL*ING SAFET* RACTICES
M'D46E DESCR$PT$'( 7 This *odule covers sa#ety practices applied in thewor)place.
S4@@ESTED D4RAT$'( 7 / hours
S4MMAR> '5 6EAR($(@ '4TC'MES7
At the co*pletion o# the *odule the trainees?students *ust 2e a2le to7
6'1. $denti#yha
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LO, IDENTIF* A5ARDOUS AREA
ASSESSME(T CR$TER$A7
1. a
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LO!, USE ERSONAL ROTECTI2E CLOTING AND DE2ICES
ASSESSME(T CR$TER$A7
1. Personal protective clothing?e3uip*ent PPEB identi#ied as per =o2re3uire*ents
0. Proper wearing o# PPE are properly o2served in accordance with wor)placesa#ety policies.
. PPE con#or*ed with the approved occupational sa#ety standards.
C'(TE(TS7
Personal protective e3uip*ent PPEB #or di##erent welding operations
Proper uses o# di##erent types o# personal protective e3uip*ent PPEB
'ccupational sa#ety standards and enterprise sa#ety policies.
C'(D$T$'(7
The students? trainee should 2e provided with7
Personal protective e3uip*ent PPEB
ard hat Sa#ety shoes @loves @oggles -elder apron
$nstructional *aterials #or7
Re#erence 2oo) 6earning *odules?*anuals Sa#ety standards Enterprise sa#ety policies?guidelines
MET'D'6'@$ES7
6ecture?de*onstrations
Sel# pace learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation
$nterview
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LO1, ERFORM SAFE ANDLING OF TOOLS6 E7UIMENT AND MATERIALS
ASSESSME(T CR$TER$A7
1. Preuse chec)ing and inspection o# tools and e3uip*ent are conducted inaccordance with industry? co*pany policies.
0. Sa#e handling o# tools, e3uip*ent and *aterials are properly o2served inaccordance with 'S re3uire*ents and industry? co*pany policies.
. Sa#ety la2el and tag o# tools and e3uip*ent are strictly #ollowed in accordancewith industry? co*pany policies.
C'(TE(TS7
Preuse inspection and chec)ing procedure
Sa#e handling o# tools, e3uip*ent and *aterials
E3uip*ent and power tools orientation and #a*iliari
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LO., ERFORM FIRST AID
ASSESSME(T CR$TER$A7
1. 5irst aid treat*ent o# in=uries are carried out according to reco**endedprocedures
0. E*ergency hotline and proper authority are accessed and contacted inaccordance with wor)place procedure.
C'(TE(TS7
Di##erent types o# in=uries
5irst aid treat*ent procedure
E*ergency hotline nu*2er and o##ices
Proper handling o# in=ured individual
C'(D$T$'(7
The students? trainee should 2e provided with7
E3uip*ent
5irst aid )it di##erent typesB ':ygen Stretcher Medicine
6earning *aterials
9ideo tape, CDs, transparencies
Directory hotline nu*2er and o##ices
MET'D'6'@$ES7
6ecture?de*onstrations
Sel# pace learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation
$nterview
De*onstration
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LO+, USE FIRE E8TINGUISER
ASSESSME(T CR$TER$A7
1. 5ire #ighting e3uip*ent identi#ied according to types?source o# #ires.0. 4se o# #ire #ighting e3uip*ent de*onstrated in accordance with *anu#acturers
instructions.. 4sed #ire #ighting e3uip*ent and accessories are recorded?reported #or
replace*ent?re#ill in accordance with enterprise approved sa#ety regulations.
C'(TE(TS7
Types o# #ire #ighting e3uip*ent
Types o# #ire e:tinguishers
5ire hoses
5ire hydrants
Sources?causes o# #ires
Proper use o# #ire #ighting e3uip*ent
C'(D$T$'(7
The students? trainee should 2e provided with7
E3uip*ent
5ire e:tinguishers di##erent typesB 5ire hydrants 9ideo players?*onitors
6earning *aterials
Types o# #ires?sources Types o# #ire #ighting e3uip*ent and its operations Manuals on #ire protection regulations 9ideo tape, CDs, transparencies Report cards?chec)list
MET'D'6'@$ES7
6ecture?de*onstrations
Sel# pace learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation
$nterview
De*onstration
C"C Shielded Metal Arc -elding SMA-B (C $$ 1
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4($T '5 C'MPETE(C> 7 INTERRET DRAWINGS AND S/ETCES
4($T C'DE 7 MEE3!!0!
M'D46E T$T6E 7 INTERRETING DRAWING AND S/ETCES
M'D46E DESCR$PT$'( 7 This *odule covers )nowledge, s)ills and attitudes re3uiredto interpret drawing and s)etches in accordance with wor)plan speci#ications.
S4@@ESTED D4RAT$'( 7 & hours
S4MMAR> '5 6EAR($(@ '4TC'MES7
At the co*pletion o# the *odule the trainees?students *ust 2e a2le to7
6'1. $denti#y standard alpha2et o# lines
6'0. $denti#y orthographic? iso*etric views
6'. $nterpret standard drawing sy*2ols, di*ensional tolerances and notations
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LO, IDENTIF* STANDARD ALABET OF LINES
ASSESSME(T CR$TER$A7
1. Alpha2et o# lines identi#ied according to $S'.0. Alpha2et o# lines are clearly e:plained according to their use.
C'(TE(TS7
Alpha2et o# lines and applications
Drawing speci#ications
Di*ensions
Scaling
C'(D$T$'(7
The students? trainee should 2e provided with7
E3uip*ent?accessories
'P?transparencies co*puter 9ideo?*ulti*edia *aterials
Training *aterials
re#erence 2oo), learning *odules 2lueprint sa*pleB
writing instru*ent drawing instru*ent
MET'D'6'@$ES7
6ecture?de*onstrations
Sel#paced instruction
Presentation
ASSESSME(T MET'DS7
-ritten
Direct o2servation
$nterview?oral
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LO!, IDENTIF* ORTOGRAIC9 ISOMETRIC 2IEWS
ASSESSME(T CR$TER$A7
1. 'rthographic and iso*etric views are clearly e:plained0. 'rthographic and iso*etric drawing are identi#ied 2ased on plan
C'(TE(TS7
Types o# welding =oints and sy*2ols
-elding positions, codes and plan speci#ications
Contour sy*2ols
Drawing techni3ue
o Perspective
o E:ploded view
o idden view techni3ue
Pro=ections
o 5irst angle pro=ections
o Third angle pro=ections
C'(D$T$'(7
The students? trainee should 2e provided with7
E3uip*ent?accessories
'P?transparencies Co*puter
9ideo?*ulti*edia *aterials
Training *aterials
Re#erence 2oo), 6earning *odules "lueprint sa*pleB -riting instru*ent Drawing instru*ent
MET'D'6'@$ES7
6ecture?de*onstrations
Sel#paced instruction
Presentation
ASSESSME(T MET'DS7
-ritten
Direct o2servation
$nterview?oral
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LO1, INTERRET STANDARD DRAWING S*MBOLS6 DIMENSIONAL TOLERANCESAND NOTATIONS
ASSESSME(T CR$TER$A7
1. Drawing sy*2ols are interpreted according to drawing standards0. Di*ensional tolerances, notations are interpreted according to speci#ications
C'(TE(TS7
Types o# welding =oints and sy*2ols
-elding positions, codes and plan speci#ications
Contour sy*2ols
-elding process a22reviationB
C'(D$T$'(7
The students? trainee should 2e provided with7
E3uip*ent?accessories
'P?transparencies Co*puter 9ideo?*ulti*edia *aterials
Training *aterials
Re#erence 2oo), 6earning *odules
"lueprint sa*pleB -riting instru*ent Drawing instru*ent
MET'D'6'@$ES7
6ecture?de*onstrations
Sel#paced instruction
Presentation
ASSESSME(T MET'DS7
-ritten
Direct o2servation
$nterview?oral
C"C Shielded Metal Arc -elding SMA-B (C $$ !
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4($T '5 C'MPETE(C> 7 ERFORM INDUSTR* CALCULATION
4($T C'DE 7 MEE3!!01
M'D46E T$T6E 7 ERFORMING INDUSTR* CALCULATION
M'D46E DESCR$PT$'( 7 This *odule covers )nowledge, s)ill and attitude re3uired toco*pute?calculate 3uantity ?si
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LO, ERFORM FOUR FUNDAMENTAL OERATION
ASSESSME(T CR$TER$A7
1. Si*ple calculations involving whole nu*2ers, *i:ed nu*2ers, #raction anddeci*al are per#or*ed using #our #unda*ental operations
C'(TE(TS7
Mathe*atical operations
o su2traction
o addition
o *ultiplication
o division
$ndustrial *athe*atics
Co*putation #or*ulas #inding areas o#7
o plane
o circles
o triangles
o other geo*etrical #igures
C'(D$T$'(7
The students? trainee should 2e provided with7
E3uip*ent? accessories
Calculators
Supplies?*aterials
Pencil?paper Re#erence 2oo)s 6earning *aterials?*odule 'P?transparencies 9ideo?*ulti*edia *aterials
MET'D'6'@$ES7
6ecture?de*onstrations
Sel# pace learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation
$nterview
De*onstration
C"C Shielded Metal Arc -elding SMA-B (C $$ +
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
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LO!, ERFORM CON2ERSION UNIT
ASSESSME(T CR$TER$A7
1. 4nits are converted to the re3uired #igure using the given #or*ulae0. English *easure*ents are converted to *etric *easure*ents according toprocedure.
C'(TE(TS7
4nits
5ractions Mi:ed nu*2ers Deci*al
Conversion o# English to *etric vise versaB
C'(D$T$'(7
The students? trainee should 2e provided with7
E3uip*ent? accessories
Calculators
Supplies?*aterials
Pencil?paper Re#erence 2oo)s 6earning *aterials?*odule 'P?transparencies 9ideo?*ulti*edia *aterials
MET'D'6'@$ES7
6ecture?de*onstrations
Sel# pace learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral Direct o2servation
$nterview
De*onstration
& C"C Shielded Metal Arc -elding SMA-B (C $$
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
41/87
LO1, ERFORM CALCULATIONS ON ALGEBRAIC E8RESSIONS
ASSESSME(T CR$TER$A7
1. Si*ple calculations are per#or*ed on alge2raic e:pressions using the #our#unda*ental operations
0. Si*ple transposition o# #or*ulae are carried out to isolate the varia2le re3uired,involving the #our #unda*ental operations.
. Appropriate #or*ula applied and results o2tained in accordance with =o2speci#ications.
C'(TE(TS7
English and *etric syste* o# *easure*ents
5our #unda*ental operations
Method o# transposing #or*ulae
E3uation #or*ulation
C'(D$T$'(7
The students? trainee should 2e provided with7
E3uip*ent? accessories
Calculators
Supplies?*aterials
Pencil?paper
Re#erence 2oo)s 6earning *aterials?*odule 'P?transparencies 9ideo?*ulti*edia *aterials
MET'D'6'@$ES7
6ecture?de*onstrations
Sel# pace learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation
$nterview
De*onstration
C"C Shielded Metal Arc -elding SMA-B (C $$
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
42/87
LO., COMUTE ERCENTAGE AND RATIO
ASSESSME(T CR$TER$A7
1. Percentages are co*puted using appropriate #or*ula.0. Ratio and proportion are co*puted using appropriate #or*ula.
C'(TE(TS7
Ratio and proportion
Calculation
Percentage and ratio
C'(D$T$'(7
The students? trainee should 2e provided with7
E3uip*ent ?accessories Calculators
Supplies?*aterials
Pencil?paper Re#erence 2oo)s 6earning *aterials?*odule 'P?transparencies 9ideo?*ulti*edia *aterials
MET'D'6'@$ES7
6ecture?de*onstrations
Sel# pace learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation
$nterview
De*onstration
/ C"C Shielded Metal Arc -elding SMA-B (C $$
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
43/87
4($T '5 C'MPETE(C> 7 CONTRIBUTE TO 7UALIT* S*STEM
4($T C'DE 7 MEE3!!0.
M'D46E T$T6E 7 CONTRIBUTING TO 7UALIT* S*STEM
M'D46E DESCR$PT$'( 7 This *odules covers )nowledge, s)ill and attitude re3uired toinspect wor) against speci#ication and standards and apply3uality standards to wor).
S4@@ESTED D4RAT$'( 7 / hours
S4MMAR> '5 6EAR($(@ '4TC'MES7
At the co*pletion o# the *odule the trainees?students *ust 2e a2le to7
6'1. $nspect wor) done.
6'0. Apply 3uality standards to wor)
6'. Protect co*pany property and custo*er interests
C"C Shielded Metal Arc -elding SMA-B (C $$ /1
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
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LO, INSECT WOR/ DONE
ASSESSME(T CR$TER$A7
1. Appropriate inspections are conducted to ensure co*pany 3uality syste*s andprocedures are *aintained? #ollowed.
0. Ho2 speci#ications?wor) order and 3uality standards are identi#ied.. 5aults?de#ects are identi#ied and recti#ied according to co*pany procedures.
C'(TE(TS7
8uality syste* and procedures
-or) instructions Sa#e wor) procedures Product speci#ications E3uip*ent *aintenance schedules Technical procedures adopted or speci#ically prepared standards
Co*pany?industry rules 5aults and de#ects
Co**unication?#eed2ac) *ethodswritten and ver2al
C'(D$T$'(7
The students? trainee should 2e provided with7
$nspection record *anual
Ho2 speci#ication
-or)place?co*pany procedure *anual
Supplies?*aterials
Pencil?paper Re#erence 2oo)s 6earning *aterials?*odule 'P?transparencies 9ideo?*ulti*edia *aterials
MET'D'6'@$ES7
6ecture?de*onstrations
Sel# pace learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation
$nterview
De*onstration
/0 C"C Shielded Metal Arc -elding SMA-B (C $$
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
45/87
LO!, AL* 7UALIT* STANDARDS TO WOR/
ASSESSME(T CR$TER$A7
1. $nspections are conducted throughout the *anu#acturing processes to ensure3uality standards are *aintained.
0. Appropriate 3uality standards are applied throughout the production?#a2ricationprocess.
. All activities are coordinated throughout the wor)place to ensure e##icient 3ualitywor) outco*es.
/. Records o# wor) 3uality are *aintained according to the co*pany re3uire*ents
C'(TE(TS7
8uality standard?$S'
-or) inspection techni3ues?procedures
Record *aintenance
Co**unication process
C'(D$T$'(7
The students? trainee should 2e provided with7
$nspection record *anual
8uality standard
Ho2 speci#ication
-or)place?co*pany procedure *anual
Supplies?*aterials Pencil?paper Re#erence 2oo)s 6earning *aterials?*odule 'P?transparencies 9ideo?*ulti*edia *aterials
MET'D'6'@$ES7
6ecture?de*onstrations
Sel# pace learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation
$nterview
De*onstration
C"C Shielded Metal Arc -elding SMA-B (C $$ /
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
46/87
LO1, ROTECT COMAN* ROERT* AND CUSTOMER INTERESTS
ASSESSME(T CR$TER$A7
1. Possi2le da*age to co*pany property is avoided 2y adherence to co*pany3uality procedures.
0. 8uality o# wor) is reviewed to ensure custo*er re3uire*ents and co*panystandards are *et.
C'(TE(TS7
Co*pany syste*s, processes and wor) 3uality re3uire*ents
8uality assurance principles
Sa#ety precautionary *easures
andling *aterials, tools and e3uip*ent
C'(D$T$'(7
The students? trainee should 2e provided with7
$nspection record *anual
8uality standard
Ho2 speci#ication
-or)place?co*pany procedure *anual
Supplies?*aterials
Pencil?paper Re#erence 2oo)s
6earning *aterials?*odule 'P?transparencies 9ideo?*ulti*edia *aterials
MET'D'6'@$ES7
6ecture?de*onstrations
Sel# pace learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation
$nterview
De*onstration
// C"C Shielded Metal Arc -elding SMA-B (C $$
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
47/87
4($T '5 C'MPETE(C> 7 USE AND TOOLS
4($T C'DE 7 MEE3!!0+
M'D46E T$T6E 7 USING AND TOOLS
M'D46E DESCR$PT$'( 7 This *odules covers )nowledge s)ills and attitude re3uiredto use hand tools
S4@@ESTED D4RAT$'( 7 / hours
S4MMAR> '5 6EAR($(@ '4TC'MES7
At the co*pletion o# the *odule the trainees?students *ust 2e a2le to7
6'1. Select hand tools
6'0. 4se hand tools
6'. Maintain hand tools
C"C Shielded Metal Arc -elding SMA-B (C $$ /!
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
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LO, SELECT AND TOOLS
ASSESSME(T CR$TER$A7
1. and tools selected are appropriate to the re3uire*ents o# the tas).0. 4nsa#e or de#ective tools are identi#ied and *ar)ed #or repair according to
procedure
C'(TE(TS7
Types and uses o# hand tools
and tool de#ects
C'(D$T$'(7
The students? trainee should 2e provided with7
and toolso ac)saws
o a**ers 2all peen, chippingB
o Punches
o Screwdrivers
o -renches
o Scrapers
o Chisels
o @ouges
o 5iles
o Cla*ps
Supplies?*aterials
Pencil?paper Re#erence 2oo)s 6earning *aterials?*odule 'P?transparencies 9ideo?*ulti*edia *aterials
MET'D'6'@$ES7
6ecture?de*onstrations
Sel# pace learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation
$nterview
De*onstration
/% C"C Shielded Metal Arc -elding SMA-B (C $$
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
49/87
LO!, USE AND TOOLS
ASSESSME(T CR$TER$A7
1. and tools are used to produce the desired outco*es to =o2 speci#ications.0. Tas) per#or*ed in accordance with co*pany or industry sa#ety procedure
C'(TE(TS7
Types and uses o# hand tools
Tas)s7
o Ad=usting
o Dis*antling
o Asse*2ling
o 5inishing o# ite* or co*ponents
C'(D$T$'(7
The students? trainee should 2e provided with7
and tools
o ac)saws
o a**ers 2all peen, chippingB
o Punches
o Screwdrivers
o -renches
o Scrapers
o Chiselso @ouges
o 5iles
o Cla*ps
Supplies?*aterials
Pencil?paper Re#erence 2oo)s 6earning *aterials?*odule
MET'D'6'@$ES7
6ecture?de*onstrations
Sel# pace learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation
$nterview
De*onstration
C"C Shielded Metal Arc -elding SMA-B (C $$ /+
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
50/87
LO1, MAINTAIN AND TOOLS
ASSESSME(T CR$TER$A7
1. Routine *aintenance o# hand tools is underta)en according to standard operatingprocedures, principles and techni3ues.
0. and tools are stored in designated location in accordance with *anu#acturersinstruction?standard operating procedure.
C'(TE(TS7
Routine *aintenance
o 6u2ricating
o Tightening
o Si*ple tool repair
o and sharpening
o Cleaning
Proper storage o# hand tools
C'(D$T$'(7
The students? trainee should 2e provided with7
and tools
o ac)saws
o a**ers 2all peen, chippingB
o Punches
o Screwdriverso -renches
o Scrapers
o Chisels
o @ouges
o 5iles
o Cla*ps
Supplies?*aterials
Pencil?paper
Re#erence 2oo)s 6earning *aterials?*odule
MET'D'6'@$ES7
6ecture?de*onstrations
Sel# pace learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation
De*onstration
/& C"C Shielded Metal Arc -elding SMA-B (C $$
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
51/87
C"C Shielded Metal Arc -elding SMA-B (C $$ /
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
52/87
4($T '5 C'MPETE(C> 7 REARE WELD MATERIALS
4($T C'DE 7 MEE3!!0"
M'D46E T$T6E 7 REARING WELD MATERIALS
M'D46E DESCR$PT$'( 7 This *odules covers )nowledge, s)ills and attitude re3uiredin preparing weld *aterials.
S4@@ESTED D4RAT$'( 7 & hours
S4MMAR> '5 6EAR($(@ '4TC'MES7
At the co*pletion o# the *odule the trainees?students *ust 2e a2le to7
6'1. Set up cutting e3uip*ent
6'0. Cut and prepare edge o# *aterials
6'. Clean sur#aces and edges
6'/. Prepare welding consu*a2les
6'!. Prepare welding sa#ety and protective e3uip*ent
! C"C Shielded Metal Arc -elding SMA-B (C $$
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
53/87
LO, SET U CUTTING E7UIMENT
ASSESSME(T CR$TER$A7
1. Cutting e3uip*ent should 2e operational and should con#or* to accepta2le'FS standards
0. Cutting e3uip*ent #ittings, connection and power source are chec)ed inaccordance with wor)place procedure
C'(TE(TS7
Parts and #unction o# cutting e3uip*ent
Procedures in settingIup o# cutting e3uip*ent
Procedurein checking cutting equipment functionality.
C'(D$T$'(7
The students? trainee should 2e provided with7
and tools
Cutting e3uip*ent and accessories
@ases o:ygen, acetylene, 6P@B
Supplies?*aterials
Pencil?paper Re#erence 2oo)s 6earning *aterials?*odule 'P?transparencies
9ideo?*ulti*edia *aterials
MET'D'6'@$ES7
6ecture?de*onstrations
Sel# pace learning
@roupdiscussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation
$nterview
De*onstration
C"C Shielded Metal Arc -elding SMA-B (C $$ !1
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
54/87
LO!, CUT AND REARE EDGE OF MATERIALS
ASSESSME(T CR$TER$A7
1. Materials are cut to speci#ied di*ension?speci#ications.0. Tas) are per#or*ed in accordance with co*pany?industry re3uire*ent and sa#ety
procedure
C'(TE(TS7
Cutting operation procedure
Cutting *aterial with di##erent process
':yacetylene gas cutting e3uip*ent *anual and auto*aticB Plas*a cutting e3uip*ent Shearing *achine Disc cutter Cutting electrode
C'(D$T$'(7
The students? trainee should 2e provided with7
and tools
Cutting e3uip*ent and accessories
@ases o:ygen, acetylene, 6P@B
Air co*pressor
Shearing *achine
Disc cutter Supplies?*aterials
Pencil?paper Re#erence 2oo)s 6earning *aterials?*odule 'P?transparencies 9ideo?*ulti*edia *aterials
MET'D'6'@$ES7
6ecture?de*onstrations
Sel# pace learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation
De*onstration
!0 C"C Shielded Metal Arc -elding SMA-B (C $$
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
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LO1, REARE WELDING CONSUMABLES
ASSESSME(T CR$TER$A7
1. Consu*a2les, *aterials, speci#ied and 3uantity deter*ined in accordance with=o2 re3uire*ents.
0. Correct *aterials selected in accordance with =o2 re3uire*ents.
C'(TE(TS7
Consu*a2le *aterials speci#ications
E3uip*ent and tools #or preparing plates and pipes edges
Sa#e wor)ing practices in preparing consu*a2les
C'(D$T$'(7
The students? trainee should 2e provided with7
and tools
Cutting e3uip*ent and accessories
@ases o:ygen, acetylene, 6P@B
Air co*pressor
Shearing *achine
Disc cutter
Supplies?*aterials
Pencil?paper Re#erence 2oo)s
6earning *aterials?*odule 'P?transparencies 9ideo?*ulti*edia *aterials
MET'D'6'@$ES7
6ecture?de*onstrations
Sel# pace learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation
De*onstration
C"C Shielded Metal Arc -elding SMA-B (C $$ !
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
56/87
LO., CLEAN SURFACES AND EDGES
ASSESSME(T CR$TER$A7
1. Sur#aces are cleaned to re3uired speci#ications.0. Tas) per#or*ed in accordance with co*pany or industry re3uire*ents and sa#ety
procedure
C'(TE(TS7
Procedures and techni3ues o# preparing plates and pipe edges #or welding
E3uip*ent and tools #or preparing plates and pipes edges
Sa#e wor)ing practices
C'(D$T$'(7
The students? trainee should 2e provided with7
and tools Cutting e3uip*ent and accessories
Mild steel
Car2on steel
Alloy steel
Cutting gases
@ouging electrodes
@rinding?cutting discs
Run on?run o##, 2ac)ing plates?ring
Shearing *achine Disc cutter
Supplies?*aterials
Pencil?paper Re#erence 2oo)s 6earning *aterials?*odule 'P?transparencies 9ideo?*ulti*edia *aterials
MET'D'6'@$ES7
6ecture?de*onstrations Sel# pace learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation
De*onstration
!/ C"C Shielded Metal Arc -elding SMA-B (C $$
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
57/87
LO+, REARE WELDING SAFET* AND ROTECTI2E E7UIMENT
ASSESSME(T CR$TER$A7
1. PPE should con#or* to accepta2le 'FS re3uire*ent and standards.0. -elding sa#ety and protective e3uip*ent are chec)ed in accordance with sa#ety
procedure
C'(TE(TS7
Procedures and techni3ues in chec)ing protective e3uip*ent
Sa#e wor)ing practices and handling o# protective e3uip*ent
C'(D$T$'(7
The students? trainee should 2e provided with7
Personal protective e3uip*ent Supplies?*aterials
Pencil?paper Re#erence 2oo)s 6earning *aterials?*odule 'P?transparencies 9ideo?*ulti*edia *aterials
MET'D'6'@$ES7
6ecture?de*onstrations
Sel# pace learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation
De*onstration
C"C Shielded Metal Arc -elding SMA-B (C $$ !!
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
58/87
4($T '5 C'MPETE(C> 7 SET:U WELDING E7UIMENT
4($T C'DE 7 MEE3!!03
M'D46E T$T6E 7 SETTING:U WELDING E7UIMENT
M'D46E DESCR$PT$'( 7 This *odules covers )nowledge, s)ills and attitude re3uiredin setting up welding e3uip*ent.
S4@@ESTED D4RAT$'( 7 / hours
S4MMAR> '5 6EAR($(@ '4TC'MES7
At the co*pletion o# the *odule the trainees?students *ust 2e a2le to7
6'1. Set up welding *achine
6'0. Set up welding accessories6'. Set up welding positioners, =igs and #i:tures
!% C"C Shielded Metal Arc -elding SMA-B (C $$
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
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LO, SET U WELDING MACINE
ASSESSME(T CR$TER$A7
1. Pri*ary ca2le attached to welding *achine pri*ary ca2le ter*inal0. Pri*ary ca2le attached to power source.. -elding *achine chec)ed #or #unctionality./. Polarity switch, i# any, set to DC reverse.!. Ca2le ter*inals chec)ed #or tightness.
C'(TE(TS7
Parts and #unction o# welding *achine SMA-B
Procedures in setting Iup o# welding *achines
Procedure in chec)ing welding *achine #unctionality.
C'(D$T$'(7
The students? trainee should 2e provided with7
E3uip*ent and accessories
AC?DC -elding *achine -elding ca2les- @round cla*p Pri*ary ca2le- Power source connectors and outlets
Tools
Set o# screw driver Set o# wrenches
Supplies?*aterials
Electrical tape Ru22er tape
$nstructional *aterials
Re#erence 2oo) ?*odules? learning guides? video CDs E3uip*ent *anual
MET'D'6'@$ES7
6ecture?de*onstrations Sel# pace learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation
$nterview
De*onstration
C"C Shielded Metal Arc -elding SMA-B (C $$ !+
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
60/87
LO!, SET U WELDING ACCESSORIES
ASSESSME(T CR$TER$A7
1. Electrode ca2le connected to positive o# welding *achine.0. @round ca2le connected to negative ter*inal o# welding *achine.. @round cla*p attached to wor)piece?*aterial./. -elding ca2le chec)ed #or crac), 2urns and cuts.!. Pri*ary ca2le attached to welding *achine pri*ary ca2le ter*inal
C'(TE(TS7
Parts and #unction o# welding *achine accessories and consu*a2les
Procedures in settingup o# welding accessories
Procedure in chec)ing welding *achine #unctionality.
C'(D$T$'(7
The students? trainee should 2e provided with7
E3uip*ent and accessories
AC?DC -elding *achine -elding ca2les- @round cla*p Pri*ary ca2le- Power source connectors and outlets
Tools
Set o# screw driver Set o# wrenches
Supplies?Materials
electrical tape Ru22er tape
$nstructional *aterials
Re#erence 2oo) ?*odules? learning guides? video CDs, E3uip*ent *anual
MET'D'6'@$ES7
6ecture?de*onstrations
Sel# pace learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation $nterview
De*onstration
!& C"C Shielded Metal Arc -elding SMA-B (C $$
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
61/87
LO1, SET U WELDING OSITIONER6 4IGS AND FI8TURES
ASSESSME(T CR$TER$A7
1. "races, sti##eners, rails and other =igs are provided and incon#or*ity with =o2 re3uire*ents.
0. -or) ite*s?*aterials are protected #ro* strong winds, dra#ts andrain#all
C'(TE(TS7
Types o# welding positioner, =igs and #i:ture
Di##erent )ind o# =igs and #i:ture
4ses and #unction o# welding positioner, =igs and #i:ture
C'(D$T$'(7
The students? trainee should 2e provided with7
-elding positioner
Higs and #i:ture
Tools
Supplies?*aterials
$nstructional *aterials
Re#erence 2oo) ?*odules? learning guides? video CDs, E3uip*ent *anual
MET'D'6'@$ES7
6ecture?de*onstrations
Sel# pace learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation
$nterview De*onstration
C"C Shielded Metal Arc -elding SMA-B (C $$ !
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
62/87
4($T '5 C'MPETE(C> 7 FIT U WELD MATERIALS
4($T C'DE 7 MEE3!!0#
M'D46E T$T6E 7 FITTING U WELD MATERIALS
M'D46E DESCR$PT$'( 7 This *odules covers )nowledge, s)ills and attitude re3uiredin #itting up weld *aterials.
S4@@ESTED D4RAT$'( 7 / hours
S4MMAR> '5 6EAR($(@ '4TC'MES7
At the co*pletion o# the *odule the trainees?students *ust 2e a2le to7
6'1. Per#or* tac) welding
6'0. Chec) gap and align*ent
% C"C Shielded Metal Arc -elding SMA-B (C $$
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
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LO, ERFORM TAC/ WELDING
ASSESSME(T CR$TER$A7
1. Tac) welding is per#or*ed in accordance with the weldingprocedure re3uire*ents
0. Hoints are #ree #ro* rust, paints, grease and other #oreign *aterialsprior to #it up or tac)ing.
C'(TE(TS7
Gind o# tac)ing
-elding procedure standard re3uire*ent
Codes and speci#ication
C'(D$T$'(7
The students? trainee should 2e provided with7
-elding *achine e3uip*ent and accessories
Tools
Supplies?*aterials
Personal protective e3uip*ent
Drawing plan and speci#ication
$nstructional *aterials
Re#erence 2oo)? *odules? learning guides? video CDs E3uip*ent *anual
MET'D'6'@$ES7
6ecture?de*onstrations
Sel# pace learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation $nterview
De*onstration
C"C Shielded Metal Arc -elding SMA-B (C $$ %1
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
64/87
LO!, CEC/ GA AND ALIGNMENT
ASSESSME(T CR$TER$A7
1. Root gap is prepared?chec)ed in accordance with -PS re3uire*ents0. Align*ent o# wor) piece are chec)ed in accordance with welding standard. $ncluded angle are chec)ed in accordance with -PS
C'(TE(TS7
5it up tolerances
-or)piece align*ent procedure
5it up
C'(D$T$'(7
The students? trainee should 2e provided with7
Measuring tools
-or) piece
Personal protective e3uip*ent
Drawing plan and speci#ication
$nstructional *aterials
Re#erence 2oo) ?*odules? learning guides? video CDs, E3uip*ent *anual
MET'D'6'@$ES7
6ecture?de*onstrations
Sel# pace learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation
$nterview
De*onstration
%0 C"C Shielded Metal Arc -elding SMA-B (C $$
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
65/87
4($T '5 C'MPETE(C> 7 REAIR WELD
4($T C'DE 7 MEE3!!0-
M'D46E T$T6E 7 REAIRING WELD
M'D46E DESCR$PT$'( 7 This *odules covers )nowledge, s)ills and attitude re3uiredin repairing weld.
S4@@ESTED D4RAT$'( 7 & hours
S4MMAR> '5 6EAR($(@ '4TC'MES7
At the co*pletion o# the *odule the trainees?students *ust 2e a2le to7
6'1. Mar)?locate weld de#ects
6'0. Prepare tools and e3uip*ent
6'. Re*ove de#ects
6'/. Per#or* rewelding
C"C Shielded Metal Arc -elding SMA-B (C $$ %
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
66/87
LO, MAR/9LOCATE WELD DEFECTS
ASSESSME(T CR$TER$A7
1. 6ocation o# weld de#ects identi#ied?deter*ined in accordance with industrystandard.
0. -eld de#ects *ar)ed #or repair in accordance with industry standard.. Procedures in locating weld de#ects per#or*ed as per approved procedures.
C'(TE(TS7
Types o# welding de#ects
Procedures in locating weld de#ects
Proper uses o# (DT e3uip*ent or tools
C'(D$T$'(7
The students?trainees *ust 2e provided with7
E3uip*ent and accessories
Tools
Chipping ha**er Steel 2rush
Supplies?*aterials
Car2on steel plates Pipe ;alloy pipe
$nstructional *aterials
Re#erence 2oo)? *odules? learning guides? video CDs, -elding charts, -or) plans Drawing and speci#ications relevant to the tas)
MET'D'6'@$ES7
6ecture? de*onstrations
Sel#paced learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation
Return de*onstration
%/ C"C Shielded Metal Arc -elding SMA-B (C $$
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
67/87
LO!, REARE TOOLS AND E7UIMENT
ASSESSME(T CR$TER$A7
1. Tools and e3uip*ent are prepared appropriate to the =o2 re3uire*ents0. Tools and e3uip*ent are properly chec)ed to the =o2 re3uire*ents
C'(TE(TS7
Tools and e3uip*ent and their uses
Procedures in chec)ing tools and e3uip*ent
C'(D$T$'(7
The students?trainees *ust 2e provided with7
E3uip*ent and accessories
Tools Chipping ha**er Steel 2rush Electric grinders
Supplies?Materials
- Car2on steel plates- Cutting? grinding dis)- Car2on steel plates- Pipe
$nstructional *aterials
Re#erence 2oo)? *odules? learning guides? video CDs, -elding charts, -or) plans Drawing and speci#ications relevant to the tas)
MET'D'6'@$ES7
6ecture? de*onstrations
Sel#paced learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation
Return de*onstration
C"C Shielded Metal Arc -elding SMA-B (C $$ %!
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
68/87
LO1, REMO2E DEFECTS
ASSESSME(T CR$TER$A7
1. -eld de#ects re*oved?e:cavated in accordance with welding procedures.0. Re*oval o# nonde#ective welds is *ini*i
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
69/87
LO., ERFORM RE:WELDING
ASSESSME(T CR$TER$A7
1. Rewelding per#or*ed in accordance with approved repair procedure.0. (o new weld de#ects or da*ages occurred during rewelding.. -eld visually chec)ed a#ter rewelding #or accepta2ility
C'(TE(TS7
Recti#ying weld de#ects
Rewelding procedures
9isual inspection o# weld
C'(D$T$'(7
The students?trainees *ust 2e provided with7
E3uip*ent and accessories
-elding *achine with co*plete accessories
Tools
Chipping ha**ers Steel 2rush Electric grinders
-elding supplies?*aterials
Car2on steel plates Cutting? grinding dis) -elding consu*a2les
MET'D'6'@$ES7
6ecture? de*onstrations
Sel#paced learning
@roup discussion
ASSESSME(T MET'DS7
-ritten?oral
Direct o2servation
Return de*onstration
C"C Shielded Metal Arc -elding SMA-B (C $$ %+
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
70/87
MODULES OF INSTRUCTION
CORE COMETENCIES
SIELDED METAL ARC WELDING (SMAW) NC II
%& C"C Shielded Metal Arc -elding SMA-B (C $$
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
71/87
4($T '5 C'MPETE(C> 7 WELD CARBON STEELLATES
4($T C'DE 7 MEE3!10"
M'D46E T$T6E 7 ERFORMING GROO2E WELDING ON CARBON STEELLATES
M'D46E DESCR$PT'R 7 This *odule covers the )nowledge, s)ills and attitude inper#or*ing groove welding on car2on steel plates in di##erentpositions such as 1@, 0@, @, F /@
('M$(A6 D4RAT$'( 7 10 hours
S4MMAR> '5 6EAR($(@ '4TC'MES7
4pon co*pletion o# this *odule the trainee?student *ust 2e a2le to7
6'1. -eld car2on steel plates in #lat position 1@B
6'0. -eld car2on steel plates in hori
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
72/87
LO, WELD CARBON STEEL LATES IN FLAT OSITION (G)
ASSESSME(T CR$TER$A7
1. Root penetration not e:ceeding allowa2le tolerances speci#ied 2y welding codes?standards on
concavity
conve:ity
undercut
e:cess penetration
lac) o# #usion
2urnthrough
crac)s
0. -eld capping? #inal pass not e:ceeding allowa2le tolerances speci#ied 2y weldingcodes? standards on
height o# rein#orce*ent
under#ill
porosities
undercut
crac)s
cold laps
. 4ni#or*ity o# 2ead ripples *ust 2e in accordance with welding standards/. Stringer or layered 2eads deposited in accordance with welding standards!. 5inish weld*ent visually accepta2le in accordance with welding standards #or7
spatters
arc stri)es
slag uni#or*ity o# 2eads
C'(TE(TS7
Essentials o# welding
$nternational welding codes and standards
Accepta2le weld pro#iles
-eld de#ects, causes and re*edies
-elding Procedure Speci#ications -PSB
-elding techni3ues and procedures Sa#e welding practices
C'(D$T$'(S7
The student?trainee *ust 2e provided with the #ollowing7
1. E3uip*ent -elding *achine AC or AC?DCB -elding ta2le or =ig
Porta2le grinder -elding 2ooth Porta2le oven
+ C"C Shielded Metal Arc -elding SMA-B (C $$
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
73/87
0. Tools?Accessories -elding *as) Steel 2rush Clear glass Chipping ha**er Dar) glass
. Supplies? Materials Electrodes Car2on steel plates Cutting grinding dis)
/. Personal protective e3uip*ent Sa#ety shoes Apron 6eggings Sa#ety goggles @loves
!. Training Materials
Arc welding *anuals -elding procedures speci#ications -PSB -elding standards
MET'D'6'@$ES7
6ecture?de*onstration
Duali
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
74/87
LO!, WELD CARBON STEEL LATES IN ORI5ONTAL OSITION (!G)
ASSESSME(T CR$TER$A7
1. Root penetration not e:ceeding allowa2le tolerances speci#ied 2y welding codes?standards on
concavity
conve:ity
undercut
e:cess penetration
lac) o# #usion
2urnthrough
crac)s
0. -eld capping? #inal pass not e:ceeding allowa2le tolerances speci#ied 2y weldingcodes? standards on
height o# rein#orce*ent
under#ill
porosities
undercut
crac)s
cold laps
. 4ni#or*ity o# 2ead ripples *ust 2e in accordance with welding standards/. Stringer or layered 2eads deposited in accordance with welding standards!. 5inish weld*ent visually accepta2le in accordance with welding standards #or7
spatters
arc stri)es
slag uni#or*ity o# 2eads
C'(TE(TS7
Essentials o# welding
$nternational welding codes and standards
Accepta2le weld pro#iles
-eld de#ects, causes and re*edies
-elding Procedure Speci#ications -PSB
-elding techni3ues and procedures Sa#e welding practices
C'(D$T$'(S7
The student?trainee *ust 2e provided with the #ollowing7
1. E3uip*ent -elding *achine AC or AC?DCB -elding ta2le or =ig
Porta2le grinder -elding 2ooth Porta2le oven
+0 C"C Shielded Metal Arc -elding SMA-B (C $$
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
75/87
0. Tools?Accessories -elding *as) Steel 2rush Clear glass Chipping ha**er Dar) glass
. Supplies? Materials Electrodes Car2on steel plates Cutting grinding dis)
/. Personal protective e3uip*ent Sa#ety shoes Apron 6eggings Sa#ety goggles @loves
!. Training Materials
Arc welding *anuals -elding procedures speci#ications -PSB -elding standards
MET'D'6'@$ES7
6ecture?de*onstration
Duali
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
76/87
LO1, WELD CARBON STEEL LATES IN 2ERTICAL OSITION (1G)
ASSESSME(T CR$TER$A7
1. Root penetration not e:ceeding allowa2le tolerances speci#ied 2y welding codes?standards on
concavity
conve:ity
undercut
e:cess penetration
lac) o# #usion
2urnthrough
crac)s
0. -eld capping? #inal pass not e:ceeding allowa2le tolerances speci#ied 2y weldingcodes? standards on
height o# rein#orce*ent
under#ill
porosities
undercut
crac)s
cold laps
. 4ni#or*ity o# 2ead ripples *ust 2e in accordance with welding standards/. Stringer or layered 2eads deposited in accordance with welding standards!. 5inish weld*ent visually accepta2le in accordance with welding standards #or7
spatters
arc stri)es
slag uni#or*ity o# 2eads
C'(TE(TS7
Essentials o# welding
$nternational welding codes and standards
Accepta2le weld pro#iles
-eld de#ects, causes and re*edies
-elding Procedure Speci#ications -PSB
-elding techni3ues and procedures Sa#e welding practices
C'(D$T$'(S7
The student?trainee *ust 2e provided with the #ollowing7
1. E3uip*ent -elding *achine AC or AC?DCB -elding ta2le or =ig
Porta2le grinder -elding 2ooth Porta2le oven
+/ C"C Shielded Metal Arc -elding SMA-B (C $$
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
77/87
0. Tools?Accessories -elding *as) Steel 2rush Clear glass Chipping ha**er Dar) glass
. Supplies? Materials Electrodes Car2on steel plates Cutting grinding dis)
/. Personal protective e3uip*ent Sa#ety shoes Apron 6eggings Sa#ety goggles @loves
!. Training Materials
Arc welding *anuals -elding procedures speci#ications -PSB -elding standards
MET'D'6'@$ES7
6ecture?de*onstration
Duali
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
78/87
LO., WELD CARBON STEEL LATES IN O2EREAD OSITION (.G)
ASSESSME(T CR$TER$A7
1. Root penetration not e:ceeding allowa2le tolerances speci#ied 2y welding codes?standards on
concavity
conve:ity
undercut
e:cess penetration
lac) o# #usion
2urnthrough
crac)s
0. -eld capping? #inal pass not e:ceeding allowa2le tolerances speci#ied 2y weldingcodes? standards on
height o# rein#orce*ent
under#ill
porosities
undercut
crac)s
cold laps
. 4ni#or*ity o# 2ead ripples *ust 2e in accordance with welding standards/. Stringer or layered 2eads deposited in accordance with welding standards!. 5inish weld*ent visually accepta2le in accordance with welding standards #or7
spatters
arc stri)es
slag uni#or*ity o# 2eads
C'(TE(TS7
Essentials o# welding
$nternational welding codes and standards
Accepta2le weld pro#iles
-eld de#ects, causes and re*edies
-elding Procedure Speci#ications -PSB
-elding techni3ues and procedures Sa#e welding practices
C'(D$T$'(S7
The student?trainee *ust 2e provided with the #ollowing7
1. E3uip*ent -elding *achine AC or AC?DCB -elding ta2le or =ig
Porta2le grinder -elding 2ooth Porta2le oven
+% C"C Shielded Metal Arc -elding SMA-B (C $$
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
79/87
0. Tools?Accessories -elding *as) Steel 2rush Clear glass Chipping ha**er Dar) glass
. Supplies? Materials Electrodes Car2on steel plates Cutting grinding dis)
/. Personal protective e3uip*ent Sa#ety shoes Apron 6eggings Sa#ety goggles @loves
!. Training Materials
Arc welding *anuals -elding procedures speci#ications -PSB -elding standards
MET'D'6'@$ES7
6ecture?de*onstration
Duali
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
80/87
4($T '5 C'MPETE(C> 7 WELD CARBON STEEL IE
4($T C'DE 7 MEE3!10"
M'D46E T$T6E 7 ERFORMING GROO2E WELDING ON CARBON STEELIES
M'D46E DESCR$PT'R 7 This *odule covers groove welding on car2on steel pipe indi##erent positions such as 0@, !@ F %@.
('M$(A6 D4RAT$'( 7 & hours
S4MMAR> '5 6EAR($(@ '4TC'MES7
4pon co*pletion o# this *odule the trainee?student *ust 2e a2le to7
6'1. -eld car2on steel pipes in hori
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
81/87
LO, WELD CARBON STEEL IE IN ORI5ONTAL OSITION (!G)
ASSESSME(T CR$TER$A7
1. Root penetration not e:ceeding allowa2le tolerances speci#ied 2y welding codes?standards on
concavity
conve:ity
undercut
e:cess penetration
lac) o# #usion
2urnthrough
crac)s
0. -eld capping? #inal pass not e:ceeding allowa2le tolerances speci#ied 2y weldingcodes? standards on
height o# rein#orce*ent
under#ill
porosities
undercut
crac)s
cold laps
uni#or*ity o# 2ead ripples *ust 2e in accordance with welding standards
stringer or layered 2eads deposited in accordance with welding standards
. 5inish weld*ent visually accepta2le in accordance with welding standards #or7
spatters
arc stri)es
slag uni#or*ity o# 2eads
C'(TE(TS7
Essentials o# welding
$nternational welding codes and standards
Accepta2le weld pro#iles
-eld de#ects, causes and re*edies
-elding Procedure Speci#ications -PSB
-elding techni3ues and procedures
Sa#e welding practices
C'(D$T$'(S7
The student?trainee *ust 2e provided with the #ollowing7
1. E3uip*ent -elding *achine AC or AC?DCB -elding ta2le or =ig
Porta2le grinder -elding 2ooth Porta2le oven
C"C Shielded Metal Arc -elding SMA-B (C $$ +
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
82/87
0. Tools?Accessories -elding *as) Steel 2rush Clear glass Chipping ha**er Dar) glass
. Supplies? Materials Electrodes Car2on steel plates Cutting grinding dis)
/. Personal protective e3uip*ent Sa#ety shoes Apron 6eggings Sa#ety goggles @loves
!. Training Materials
Arc welding *anuals -elding procedures speci#ications -PSB -elding standards
MET'D'6'@$ES7
6ecture?de*onstration
Duali
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
83/87
LO!, WELD CARBON STEEL IE IN FI8ED IE ORI5ONTAL OSITION (+G)
ASSESSME(T CR$TER$A7
1. Root penetration not e:ceeding allowa2le tolerances speci#ied 2y welding codes?standards on
concavity
conve:ity
undercut
e:cess penetration
lac) o# #usion
2urnthrough
crac)s
0. -eld capping? #inal pass not e:ceeding allowa2le tolerances speci#ied 2y weldingcodes? standards on
height o# rein#orce*ent
under#ill
porosities
undercut
crac)s
cold laps
. 4ni#or*ity o# 2ead ripples *ust 2e in accordance with welding standards/. Stringer or layered 2eads deposited in accordance with welding standards!. 5inish weld*ent visually accepta2le in accordance with welding standards #or7
spatters
arc stri)es
slag uni#or*ity o# 2eads
C'(TE(TS7
Essentials o# welding
$nternational welding codes and standards
Accepta2le weld pro#iles
-eld de#ects, causes and re*edies
-elding Procedure Speci#ications -PSB
-elding techni3ues and procedures Sa#e welding practices
C'(D$T$'(S7
The student?trainee *ust 2e provided with the #ollowing7
1. E3uip*ent -elding *achine AC or AC?DCB -elding ta2le or =ig
Porta2le grinder -elding 2ooth Porta2le oven
C"C Shielded Metal Arc -elding SMA-B (C $$ &1
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
84/87
0. Tools?Accessories -elding *as) Steel 2rush Clear glass Chipping ha**er Dar) glass
. Supplies? Materials Electrodes Car2on steel plates Cutting grinding dis)
/. Personal protective e3uip*ent Sa#ety shoes Apron 6eggings Sa#ety goggles @loves
!. Training Materials
Arc welding *anuals -elding procedures speci#ications -PSB -elding standards
MET'D'6'@$ES7
6ecture?de*onstration
Duali
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
85/87
LO1, WELD CARBON STEEL IE IN FI8ED6 IE INCLINED AT .+ OSITION ("G)
ASSESSME(T CR$TER$A7
1. Root penetration not e:ceeding allowa2le tolerances speci#ied 2y welding codes? standards on
concavity conve:ity undercut e:cess penetration lac) o# #usion 2urnthrough crac)s
0. -eld capping? #inal pass not e:ceeding allowa2le tolerances speci#ied 2y weldingcodes? standards on height o# rein#orce*ent under#ill
porosities undercut crac)s cold laps
. 4ni#or*ity o# 2ead ripples *ust 2e in accordance with welding standards/. Stringer or layered 2eads deposited in accordance with welding standards!. 5inish weld*ent visually accepta2le in accordance with welding standards #or7
spatters arc stri)es slag uni#or*ity o# 2eads
C'(TE(TS7
Essentials o# welding
$nternational welding codes and standards
Accepta2le weld pro#iles
-eld de#ects, causes and re*edies
-elding Procedure Speci#ications -PSB
-elding techni3ues and procedures
Sa#e welding practices
C'(D$T$'(S7
The student?trainee *ust 2e provided with the #ollowing7
1. E3uip*ent -elding *achine AC or AC?DCB -elding ta2le or =ig Porta2le grinder -elding 2ooth Porta2le oven
C"C Shielded Metal Arc -elding SMA-B (C $$ &
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
86/87
0. Tools?Accessories -elding *as) Steel 2rush Clear glass Chipping ha**er Dar) glass
. Supplies? Materials Electrodes Car2on steel plates Cutting grinding dis)
/. Personal protective e3uip*ent sa#ety shoes apron leggings sa#ety goggles gloves
!. Training Materials
Arc welding *anuals -elding procedures speci#ications -PSB -elding standards
MET'D'6'@$ES7
6ecture?de*onstration
Duali
7/22/2019 CBC - Shielded Metal Arc Welding NC II(1)
87/87
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