CAPABILITY STATEMENT
Casing & aCCessories | Perforation & slotting | logistiCs, Yard ManageMent & insPeCtions
sPooling & fabriCation | site Work & installation | CoMPosite ProduCtion sYsteMs
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CONTENTS
CONTACT DETAILS .............................................................................................................................2
CAPABILITY INFORMATION ............................................................................................................ 3
2.1MainBusinessActivities&IndustriesServed .....................................................................3
2.1.1 Products&ServicesSupplied ....................................................................................3
2.1.2 ProprietaryProducts/Inventions/Processes ...........................................................4
2.1.3 CompetitiveSkills .........................................................................................................4
2.1.4 ExportCapabilities .......................................................................................................5
2.1.5 SoftwareUsed(Engineering/Drafting/Other) ........................................................5
2.2Equipment ...................................................................................................................................5
2.3Capacity .......................................................................................................................................6
2.3.1 CapacityLevels .............................................................................................................6
2.3.2 PreferredMaximumValueofWorkperJob ...........................................................6
2.3.3 AreaofOperationorSupply ......................................................................................6
TRACK RECORD ................................................................................................................................... 8
3.1LeadingProjectsCompleted&MajorClients......................................................................8
3.2YearEstablished .........................................................................................................................8
MANAGEMENT SYSTEMS ................................................................................................................. 9
4.1SafetyManagementSystem ....................................................................................................9
4.2EnvironmentManagementSystem........................................................................................9
4.3QualityManagementSystem ............................................................................................... 10
4.4Insurances ................................................................................................................................ 10
4.5RiskManagementApproach ................................................................................................ 11
4.5.1 OtherWorkManagementSystems ....................................................................... 11
4.6CustomerService&MarketResponse .............................................................................. 12
4.6.1 Relationships&Communication ............................................................................ 12
4.6.2 Responsiveness ......................................................................................................... 12
4.6.3 ContinuousImprovement&Innovation ............................................................... 12
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ozCon engineering PtY ltdPhysical Address: OzconEngineeringPtyLtd 38WamboStreet DALBYQLD4405
Postal Address: POBox424 DALBYQLD4405
Phone: 07 4669 8843
Email: [email protected]
Web: www.ozcon.com.au
ABN: 35 616 755 447
Main ContaCtsQld
Kieran Chiverton BusinessDevelopmentandTechnicalServicesManager
Phone: 0400 784 370
Email: [email protected]
Wa
Clint Bone SalesManager
Phone: 0408 542 254
Email: [email protected]
CONTACT DETAILS
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2.1 | Main business aCtivities & industries servedOzcon Engineering is Australia’s premier supplier of threaded casing. Founded in Dalby,Queensland,Ozcon isonthedoorstoptosomeoftheworld’smostprominentresources.Since being founded, Ozcon has developed support and management sites within themost significant resource supply hubs such asDalby andMiles inQueensland,Moombaand Adelaide in South Australia and Perth in Western Australia. The business offers acomprehensivesupplyofpipeandaccessorieswithhighlyqualifiedprocessing,machineshopand generalmetal engineering services.As the business has expanded, our services alsocoversitework,fabrication,installation,logisticsandinspectionservices.
2.11 | ProduCts & serviCes suPPliedCasing, tubing & accessories• flush Joint Casing
IntegrallyThreadedOzconFlushJoints. Sizesfrom23/8”to133/8”.
• flush Joint Casing PremiumOzconFlushJointCasing withWeldOnConnections. Sizesfrom3½”to34”.
• aPi 5Ct Casing & tubing AndsupplyofseamlessandERWpipe.
• Paste line Casing Threaded,GroovedorFlange.
• Ceramic lined Casing
• stainless steel Casing
• threaded PvC Casing
• Casing accessories Suchasdrivesubs,crossovers,centralisers,floatequipment,rigattachmentsetc.
Spooling & Fabrication• Pipe spooling & fabrication
• general services Machining&engineering.
Perforation & Slotting• Perforated Casing
• Slotted Casing
Logistics, Yard Management & Inspection Services• Warehouse management
Specificallycasingandpiperelated.
• Inspection & QC Services
• Engineer certified pipe storage system (CasingRacks).
Composite Production Systems• flexPipe linepipe(FPLP)
• flexPipe linepipe High temperature (FPLPHT)
• flexCord linepipe(FCLP)
• flexCord linepipe Anti-Buoyant(FCLPAB)
• flexflow linepipe(FFLP)
CAPABILITY INFORMATION
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2.1.2 | ProPrietarY ProduCts/inventions/ProCessesOzconEngineeringhasbuiltastrongreputationasbeingaleaderinprovidingproductsandsolutionstolong-termandnewindustryrequirements.Ozconhasdesignedanddevelopedseveralproprietarythreadsusedincoalseamgas,mining(undergroundandopencut)andpastefill.Thethreadsdesignedfortheseindustriesare:
• OzconFlushJointsSeries
• H,MandL-BCFSeries
• PremiumPasteLineSeries
• OzconWTSeries
• AFJSeries
Allnewlydesignedproductsareexternallycertifiedandcustomersaresuppliedwiththeseengineeringreportsifrequired.
2.1.3 | CoMPetitive skillsOzconEngineeringhasthefollowingcompetitiveskills:
• Triedandprovencasingandaccessories.
• We are one of the largest suppliers oflocallythreadedcasinginAustralia.
• Shortleadtimesareavailable.
• Weldingandfabricationcapabilities.
• Dedicatedteammembersensuringthatourproductsandprocessesremaininnovativeandareimprovedwherepossible.
• We have a close relationship with ourclients to ensure that they receive theproducts that they require when theyrequirethem.
• Weassistourclientsinchoosingtherightproduct for their application to ensurethebestpossibleoutcomeisachievedfortheirspecificprojectrequirements.
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2.1.4 | exPort CaPabilitiesOzcon has successfully exported casing and accessoriestoNewZealand,PapuaNewGuinea,ChileandEthiopia.Inadditiontothis,OzconEngineeringisabletoleverageoff other group companieswith offices inMalaysia andIndonesia,furtherextendingexportcapabilities.
2.1.5 | softWare used (EngInEErIng/DrAFtIng/OthEr)Ozcon Engineering currently uses a remote desktopto ensure that our staff members are able to accessinformation wherever they are as long as they haveinternet connection.Wecurrentlyuseprograms suchasSolidworksforourin-housedesigning.
Weworkwithclients todeliver invoicesandstatementsto them to suit their systems– either by emailing theminvoicesinPDFformatoruploadingdirectlytotheirsupplycentresoftware(e.g.Quadrem).
2.2 | eQuiPMentOzconEngineeringhasalargeamountofequipment,themajoritemsbeing:
• CNClathescapableofthreadingfromthesmallestdiametertubingto28”diameter.
• Manuallathesandmillingmachines.
• VariouspipecuttingmachinesincludingCNCbandsawsandNCplasma’swithcapacitytocut28”diameterinbothstraightandbevelledcuts.
• Various specialistwelding equipment including pulse, STT and submerged arcweldingmachines.
• Forkliftsupto16tonnecapacity.
• AWDloadersspecificallycateredforpipehandling.
• A large rangeofgaugingequipment required togauge threads–bothproprietaryandindustrythreads.
• AspeciallyfurnishedstorageandcalibrationfacilityusedtocalibrateallgaugestorequiredspecificationsincludingbutnotlimitedtoAPIspecifications.
• Variousvehicles–trucks,utes,sedans,wagons.
• Variousitemsofofficeequipment–server,computers,laptops,furniture.
• Variousothertoolingrequired–e.g.aircompressors,handtools,palletjacks.
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2.3 | CaPaCitY
2.3.1 | CaPaCitY levelsOzconEngineeringhasaverydirectfocusonsustainablegrowthandincreasingcapacityandinmostcases,Ozconcanhandlelargescaleprojects.IntheeventthatOzconEngineeringcannothandlethescaleofaprojectin-houseortheprojectwouldclashwithcurrentbookedcapacity,weareabletoleverageoffourothergroupcompaniesorwecanutiliseathirdparty,ensuringthatanyoutsourcedcapacitymeetsourstringentqualityrequirements.
Currentlyweemployjustover30staffmembers.Abreakdownofourstaffisbelow:
• SeniorManagement: 4
• SalesStaff: 4
• MachineShopStaff: 8
• StoresandLogisticsStaff: 2
• FabricationStaff: 6
• QA/QCStaff: 2
• AdministrationStaff: 4
• YardManagementStaff: 5
Staffqualificationsinclude:
• 6QualifiedBoilermakers.
• 5QualifiedFitterandTurners,1apprentice.
• 2QualifiedAccountants.
• 1CertificateIVinOccupationalHealthandSafety.
• 1RehabilitationandReturntoWorkCoordinator.
• 6StaffholdingSeniorFirstAidCertificates.
• 1CertificateIVinTrainingandAssessment.
• 1competentintheCollectionandManagementofSamplesforWorkplaceDrugTesting.
• 1CompetentLeadAuditorinIncidentGapAnalysisMethod.
2.3.2 | Preferred MaxiMuM value of Work Per JobOzconEngineeringdoesnothaveapreferredmaximumvalueofwork.Wearequitehappytotakeonsmalljobsorlargejobsandwillconfirmcapacityavailabilityattimeofquotation.
2.3.3 | area of oPeration or suPPlYOzconEngineeringcurrentlysuppliedpredominatelytotheSuratandBowenbasinsandthePilbararegion,howeverwearenotlimitedtosupplyingonlythoseareasandareincreasinglysupplyingtoforeignentitiesthatareusingourproductsinoverseasoperations.
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3.1 | leading ProJeCts CoMPleted & MaJor ClientsOzcon has been involved in many small to large scale projects. Ozcon believes that nojob iseithertoosmallortoo largeas longas itfitswithinourcorefocusandcapabilities.Thebusiness is involved in largescaledegasificationprogramsand largescaledewateringprojectsforanumberofclients.Weprovideproductstobothexplorationandexploitationprograms.WeregularlyassistclientswiththeirPasteFill/BackFillprojectsandwithgeneralmineservicesprogramsaswellassensitiveserviceprogramsduetocriticaltimingofservicescomingonlineorforavarietyofreasons,moresensitivetosafetyrisk.
Currentlyourmajorclientsinclude:
• Mitchell’sOperations
• PhoenixDrillingServices
• MountIsaMines
• MMG
• WhitehavenCoal
• AngloCoal
• BHPMitsubishiAlliance
• Peabody(Bowen)PtyLtd
• ArrowEnergyLimited
• BHPBilliton
• Marubeni-ItochuTubularsOceaniaPtyLtd
• QGC
• Origin
• Santos
• XstrataCoal
• RioTinto
• BoartLongyear
• Foraco
3.2 | Year establisHedOzcon Industries Pty Ltd: 2005-2017
Purchased and renamed: Ozcon Engineering Pty Ltd: 2017
Pleaseseeourwebsiteforfurtherinformationonourstory: http://ozcon.com.au/about-us/our-story/
TRACK RECORD
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4.1 | safetY ManageMent sYsteMOzcon Engineering is committed to providing our staff, customers and stakeholderswiththehighestworkplacehealthandsafetyprincipals,proceduresandultimately results.Thedevelopmentofthe ‘Ozcommit’systemhasbeenrolledoutand ismaintainedthroughoutthebusiness.
Ourincidentandaccidentratesareverylowwiththegoalofzerolosttimeinjuries.Hazardreportingandriskanalysisactivitiesareregularlyconductedacrossthebusinesswitharealcontinual improvement focusonall issues raisedwithin the system.Ourbusinesshas anopenandprogressiverelationshipwiththeDepartmentofWorkplaceandHealthSafety.
4.2 | environMent ManageMent sYsteMEnvironmentalmanagement is avital aspect to our commercial compliance andour dutyof carewithinour local community andourwider impact globally. In linewithour safetyobjectivesandtodealwitheverydaybusinessoperations,ourbusinesshasdevelopedanenvironmental policy, spills and disposal guidelines and accident or incident reporting toensurethatwearefollowingallenvironmentalregulationsandresponsibilities.Wehaveanumberofrecyclingplansinplaceincludingbutnotlimitedtoscrapmetals,tonercartridgesand cardboard. In addition to this,we carry out larger scale environmental initiatives toensurethatwearemakingapositivechangeandpreservingorimprovingourenvironmentforfuturegenerations.
MANAGEMENT SYSTEMS
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4.3 | QualitY ManageMent sYsteMOzconEngineeringoperateswithina QualityManagementSystempreviouslycertifiedtoISO9001:2008andiscurrentlyintheprocessoftransitioningtoISO9001:2015.AspartofthisQualityManagementSystem,OzconEngineeringhasthefollowing:
• AQualityPolicy.
• AdocumentedQualityManagementSystem.
• Proceduresforassessingandapprovingthequalitysystemsofsuppliersandsub-contractors.
• Documentedproceduresfor:
• SalesOrdering
• Purchasing
• SupplierSelection
• GoodsReceipt
• ProductStorage
• ProductionandServiceOperations
• ControlofNon-ConformingProduct
• ControlofMonitoring andMeasuringDevices
• ProductShipment
• PayablesReceipt
• PayablesPayment
• HandlingCustomerFeedback(IncludingComplaints)
• ProductReview
• CorrectiveandPreventativeActions
• Invoicing
• InternalAuditing
• ControlofDocuments
• ControlofRecords
4.4 | insuranCesOzconholdsinsurancesforthefollowing:
• ProfessionalIndemnityInsurance
• PublicLiabilityInsurance
• WorkCover
• BuildingandContentsInsurance
• MotorVehicleInsurance
Detailsofcurrentpoliciescanbeprovided,ifrequired.
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4.5 | risk ManageMent aPProaCHWhileourQualityManagementSystemdoes includeriskmanagementsufficient for local,stateandfederalregulations,wehaveagreaterfocusonmanagingrisk.Firstly,wemanagetheriskofinternalfailuresbyconductingregularauditsacrossmanylevelsincludingWorkplaceHealth and Safety, production, financial control and quality.We remain dedicated to thehealthofthebusinessthroughdiversificationandsuccessfullymanagingthreatsrelatingtoindustryspecificmarketorclientsaturation.
4.5.1 | otHer Work ManageMent sYsteMsOzcon Engineering has a comprehensiveworkflowmanagement system and our QualityManagementSystem isallencompassing.Each item,componentorpieceof rawmaterialis tracked from themanufacturer through to the end user.Our system allows for 100%accountabilityandrecordseveryprocessateverystepfromstarttofinish.Ourordertrackingsystem is a component of thisworkflowmanagement system and allows for immediateresponsetoanyclientqueryaswellasdailytraceability.
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4.6 | CustoMer serviCe & Market resPonse
4.6.1 | relationsHiPs & CoMMuniCationOzconEngineering’ssalesteammaintainsregularcommunicationwithourclientstoensurethattheyarekeptuptodatewithanychangesordelaystotheirproductsupply.It isthisgoodcommunicationthathasseenushavelong-termworkingrelationshipswithsomeoftheworld’slargestenergyandminingcompanies.Wealsocontactclientsinadvanceofwhenwethinktheymayneedgoodstoensurethatthereisnoissuewithsupplywhentheyneedtoordertheirgoods.
Ozcon Engineering regularly requests feedback fromour clients (at aminimumof annually) to ensurewe aremaintainingthehigh-levelofcustomerservicethatwearefocusedonprovidingandtoidentifyanyopportunitiesforimprovementthatmayhavearisen.
4.6.2 | resPonsivenessResponding toclient requestspromptlyandefficiently isvery important toallatOzconEngineeringandourstaffendeavours to do this wherever possible. The OzconEngineering sales team aims to have quotations sent toclientswithin 48 hours of quotation request, or by thecloseofbusinessonthenextworkingdayifrequestsaresent on the weekend or on public holidays. Our SalesManager is available for calls24hoursperday to assistwithanyissuesthatmayariseforaclientonsite.
Customer complaints are dealtwith as soon as possibleandhave thehighest priority until the issue is resolved.Wealsotakethefindingsandsolutionsafteracustomercomplaintandapplythesetoourplanningandproductionsystemstopreventre-occurrence.
4.6.3 | Continuous iMProveMent & innovationOzcon Engineering has a keen focus on improvement and innovation and continualimprovementprincipalsarepromotedwithinOzconEngineeringasweseethisasbeingacriticalcomponentofremainingaheadofthecurve.WeundertakeregularreviewsofoursystemstoidentifyanypotentialopportunityimprovementsandmaintainaCorrectiveandPreventativeActionsdatabaseinwhichwerecordthesefindings.
www.ozCon.com.au
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