CW
IN
CAPGEMINIWEEK OFINNOVATIONNETWORKS
Digital Manufacturing
Lorenzo Candiani
Carmelo Festa (ESAOTE)
Stefano Braghini (SAP)
CW
IN
CAPGEMINIWEEK OFINNOVATIONNETWORKS
10. Digital Manufacturing
3© Capgemini 2018. All rights reserved |Digital Manufacturing | Lorenzo Candiani & Stefano Braghini (SAP) & Esaote | 2018
Agenda slide
Lorenzo Candiani - Capgemini
What is Digital Manufacturing01
Lorenzo Candiani – Capgemini
Stefano Braghini - SAP
Capgemini & SAP – together to innovate02
Carmelo Festa– Esaote
Lorenzo Candiani - Capgemini
Esaote – a story of Digitalization in Manufacturing
03
Stefano Braghini - SAP
SAP technological drive on Digital Manufacturing (PoV)
04
4© Capgemini 2018. All rights reserved |Digital Manufacturing | Lorenzo Candiani & Stefano Braghini (SAP) & Esaote | 2018 4© Capgemini 2018. All rights reserved |
Digital Manufacturing is about the constant“data driven” optimization of manufacturing operations, leveraging the power of modern IT
Capgemini white papers
“The digital transformation has a major impact on how manufacturers share ideas and collaborate with partners along the extended value chain, from R&D and design, to shop floor operations, to the use of products by customers.”
5© Capgemini 2018. All rights reserved |Digital Manufacturing | Lorenzo Candiani & Stefano Braghini (SAP) & Esaote | 2018
Why Capgemini and SAPFast Digital 4 Discrete Manufacturing: A global Strategic Partnership
0 2 4
531
Identifyingthe opportunity
& partnering
Digital Day &Digital Tour
Proofs ofConcept
Platformdesign & Pilots
Use casesdetailed
assessment
Digital Enterpriseroadmap
6
7
Platform scale &
business impact(wave 2)
Platform scale &business impact
(wave 1)
Explore & Design Experiment & Learn Scale
6© Capgemini 2018. All rights reserved |Digital Manufacturing | Lorenzo Candiani & Stefano Braghini (SAP) & Esaote | 2018
3 Production SitesGenoa, Florence, Maastricht
Esaote today:
1.150 employeesOf which more than 50% abroad
Wideningexpertise areas
from diagnosis and prevention to
treatment and follow-up. Strength
positioning in the Interventional
sector
IT Solution for
Healthcare: leading position in Italy,
expanding presence to other countries
World leader in dedicated MRI
Main European manufacturer of
Diagnostic Ultrasound
scanners
One of the top ten world‘s leading diagnostic imaging companies
7© Capgemini 2018. All rights reserved |Digital Manufacturing | Lorenzo Candiani & Stefano Braghini (SAP) & Esaote | 2018 7© Capgemini 2018. All rights reserved |Digital Manufacturing | Lorenzo Candiani & Stefano Braghini (SAP) & Esaote | 2018
Digital Transformation Drive Operational Excellence
Business Process Automation
Automatic Machine SetupSystem Driven .Maintenance
planning & executionDiagnostic Quality Imaging
Digital Boardroom
Multilevel aggregation of KPIs. Value chain data integration,
from procurement to customer service
Data Collection & Analytics
Identify improvements area and opportunities to
generate value
Predictive Services
Machine Learning Techiques for predictive maintenance and quality
Process Harmonization
Operation and production processes
standardization
4
3
2
15
4
3
Digital transformationawareness
Real time information
Harmonization & standardization
Compliance
Efficiency & efficacy
8© Capgemini 2018. All rights reserved |Digital Manufacturing | Lorenzo Candiani & Stefano Braghini (SAP) & Esaote | 2018 8© Capgemini 2018. All rights reserved |Digital Manufacturing | Lorenzo Candiani & Stefano Braghini (SAP) & Esaote | 2018
Solution Architecture Overview
SAP ME
Production Execution Management
Production Operator
Dashboards (POD)
Production Operator
Dashboards (POD)
Production Operator
Dashboards (POD)
Master Data Management
Traceability
Routing
Non-Conformance Management
Labor Tracking
Engineering Change Management
Production Transfer
Test and Repair
Reporting
ODS Database
Historical Detail Data
WIPDatabase
Transactional Data
Production Data
Configuration Related
Data
SAP MII
SAPMEINT
Production Master and
Transactional Data Transfer
Interface Mapping Custom Reports
Machine Integration
SAP Plant Connectivity (Pco)
SCADA/HMI Services
DCSSystems
Custom Database
Plant Historians
SAP ERP
Laboratory Systems
Maintenance Systems
Production Planning
and Master Data
Web Services
Db Insert
BAPI
IDOCs
9© Capgemini 2018. All rights reserved |Digital Manufacturing | Lorenzo Candiani & Stefano Braghini (SAP) & Esaote | 2018 9© Capgemini 2018. All rights reserved |Digital Manufacturing | Lorenzo Candiani & Stefano Braghini (SAP) & Esaote | 2018
Solution Usability Overview
10© Capgemini 2018. All rights reserved |Digital Manufacturing | Lorenzo Candiani & Stefano Braghini (SAP) & Esaote | 2018
Esaote Digital Manufacturing – Results
▪ Ability to compare data and results between plants
▪ Reduction of unplanned halts to factory production
Production lead timeand efficency growth
▪ Device History Record
▪ Digitalization in compliance with FDA & ISO requirements
Quality cost reduction
▪ Better user experience through a new, ergonomic interface and visual mounting instructions availability
Scrap and rework costs reduciton
10-15% 10% 10%
11© Capgemini 2018. All rights reserved |Digital Manufacturing | Lorenzo Candiani & Stefano Braghini (SAP) & Esaote | 2018
SAP Digital Manufacturing by
SAP Digital Manufacturing CloudManufacturing Execution
SAP Digital Manufacturing CloudManufacturing Insights
SAP Digital ManufacturingCloudManufacturing Network
12© Capgemini 2018. All rights reserved |Digital Manufacturing | Lorenzo Candiani & Stefano Braghini (SAP) & Esaote | 2018 12© Capgemini 2018. All rights reserved |
SAP Digital Manufacturing Cloud - Manufacturing Insights Operations management overview – Architectural Example
Tags
PLC, SCADAIndustrial connectors
SAP Plant Connectivity
SAP S/4HANA SAP Asset Intelligence Network SAP Digital ManufacturingCloud
Historians
OPC UAAutomation
devices
SAP ME SAP MII (OEE)
Enterpriseglobal
Region
PlantSite
13© Capgemini 2018. All rights reserved |Digital Manufacturing | Lorenzo Candiani & Stefano Braghini (SAP) & Esaote | 2018
SAP Connected Asset for Maintenance Optimizationby
14© Capgemini 2018. All rights reserved |Digital Manufacturing | Lorenzo Candiani & Stefano Braghini (SAP) & Esaote | 2018 14© Capgemini 2018. All rights reserved |
IoT for Connected Asset in Industrial Machinery by
Streams Processing
IoT Application Enablement
Thing Model
Thing Modeler
IoT App Templates
IoT App Builder
Application S
erv
ices
Connected Asset
R
PdMS
R
IoT Services
R
Device Storage
DeviceMeta-data
Device Shadow
R
R
R
R
IoT Services Cockpit
R
Device Management
Gateway CloudMQTT
Gateway CloudREST
Gateway CloudC2C
Rule Engine
R
SAP Back-end
other Back-end
SAP Cloud Integration
Device
IoT App Cockpit
R
Device
PartnerCloud
Gateway EdgeDevice
SAP Edge
ServicesIoT Edge
App
Partner/Customer
IoT Application
R
Edge
SAP Back-end
SAP Cloud Platform
Supervised Learning Prediction
Unsupervised LearningAnomaly Detection
Predictive Maintenance
More than 90 algorithms already avaiable
Asset Intelligent Network
Asset Information SharingB2B
ERP PM/EAMMaintenance Sharing
Data Ingestion Pipeline
Machine Learning
Big Data
Hot Storage
Warm Storage
Cold Storage
15© Capgemini 2018. All rights reserved |Digital Manufacturing | Lorenzo Candiani & Stefano Braghini (SAP) & Esaote | 2018 15© Capgemini 2018. All rights reserved |Digital Manufacturing | Lorenzo Candiani & Stefano Braghini (SAP) & Esaote | 2018Digital Manufacturing | Lorenzo Candiani & Stefano Braghini (SAP) & Esaote | 2018
A global leader in consulting, technology services and digital transformation,Capgemini is at the forefront of innovation to address the entire breadth of clients’opportunities in the evolving world of cloud, digital and platforms. Building on itsstrong 50-year heritage and deep industry-specific expertise, Capgemini enablesorganizations to realize their business ambitions through an array of services fromstrategy to operations. Capgemini is driven by the conviction that the businessvalue of technology comes from and through people. It is a multicultural companyof 200,000 team members in over 40 countries. The Group reported 2017 globalrevenues of EUR 12.8 billion.
About Capgemini
Learn more about us at
www.capgemini.com
This message contains information that may be privileged or confidential and is the property of the Capgemini Group.
Copyright © 2018 Capgemini. All rights reserved.
People matter, results count.
17© Capgemini 2018. All rights reserved |Digital Manufacturing | Lorenzo Candiani & Stefano Braghini (SAP) & Esaote | 2018
▪ Assess your digital maturity and market potential
▪ Identify and develop business opportunities
▪ Design the business model
▪ Develop the roadmaptowards Industry 4.0
▪ Review of the product and service portfolio for adaptation requirements
▪ Re-engineering of product portfolio to CPS
▪ Service innovation and implementation
▪ Apply customer value analtics to improve revenue and profit
▪ Design, implementation and operation of digital platforms (e.g. the service cloud) and infrastructure
▪ Integration platforms (vertical and horizontal integraztion)
▪ Referenzarchitekturen
▪ Design and implemen-tation of digital business processes
▪ People and culturetransformation
▪ Leadership skills transformation
▪ Transform towards end-to-end engineering integration
How Capgemini can support clients in I40 Transformation
STRATEGY & ROADMAP PRODUCT & SERVICEOPERATIONAL
EXECUTIONTRANSFORMATION
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