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Artificial Lift Enhancing the Halliburton Product Line
In 2013, Halliburton began a new phase in its strategy to deliver overall reservoir performance by creating a new Product /Service Line (PSL)—Artificial Lift (AL)—to add to its growing family of fourteen. Following on the heels of entry into oilfield chemicals, Halliburton is now able to provide a complete array of products and services that extends from reservoir characterization to the AL lifting methods that can optimize production throughout the life cycle of the well.
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Artificial Lift
The Halliburton Artificial Lift Family
Initially, Halliburton Artificial Lift (AL) offers three popular lift methods—Electrical Submersible Pumps (ESPs), Surface Rod Pumps (SRPs) and Progressive Cavity Pumps (PCPs)—and an Automated Remote Monitoring and Control (RMC) System that can be adapted to all three methods. SRPs are fully compatible with any Rod Lift downhole system. Each provides a unique ability to maximize wellbore production at a variety of depths, volumes, and conditions and over different stages of the well life cycle.
Electrical Submersible Pump (ESP)
Surface Rod Pumps (SRP)
Progressive Cavity Pump (PCP)
Vertical DepthUp to 20,000 ft
(6,096 m)Up to 7,500 ft
(2,286 m)Up to 8,000 ft
(2,448 m)
Well Volume 200 – 50,000 B/D 10 – 2,500 B/D 100 – 3,000 B/D
Fluid Properties
Low to Medium Viscosity
Low to Medium Viscosity
High Viscosity
Moderate/High Gas Low Gas High Gas
Up to 176.7˚C (350˚F) Up to 232.2˚C (450˚F) Up to 148.9˚C (300˚F)
Moderate solids Few solids High solids
Artificial Lift
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Halliburton Electrical Submersible Pumping System
Halliburton manufactures and provides sustaining/R&D engineering for the submersible pump, motor, protector, gas separator, and motor lead extension. Taking advantage of economies of scale from other industries and their global R&D capabilities, we have formed strategic partnerships with surface control systems, downhole sensors, and power cable manufacturers to provide a complete ESP system that is supported by Halliburton’s global network and quality management system (HMS). Halliburton has developed a proprietary remote monitoring, control, and intelligent optimization system that has begun to revolutionize the way operators view the exploitation of their reservoirs.
Halliburton also offers a unique gas separator technology known as Q-MAX™ Bypass, which expands the operating envelope for gassy wells and the following associated ESP services: system design, installation, maintenance, repair, and equipment testing to API standards.
Electrical Submersible Pumping System (ESP)
APPLICATIONS• Mature field wells with high fluid volume
• Unconventional shale plays
• Deep, high volume on/offshore wells
• Horizontal or deviated wells
• High gas/oil ratios
• Gas well dewatering
BENEFITS• Increased production through improved
well drawdown and longer equipment run time
• Reduced intervention cost via custom design and reliable equipment
• Reduced labor expense with the use of remote monitoring and control
• Improved HS&E performance due to less man-hours in vehicles
• More stable operation in gassy environment by the use of Q-Max™ Gas Separator
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Artificial Lift
Halliburton Surface Rod Pumps
Easily transported and quickly installed on any existing rod-pumped well, the MaxiStroke™ pump pays benefits with every stroke. The MaxiStroke™ real-time adjustable, ultra-long, variable-speed stroke self-adjusts to dynamic fluid levels in the well to optimize well performance. The integrated pump-off controller software automatically senses downhole conditions and changing load levels, and then the software adjusts the unit speed to maintain optimum fluid levels.
MaxiStroke™ Long Stroke Surface Rod Pumping Unit (LS)
MaxiStroke™ Extra Long Stroke Surface Rod Pumping Unit (XLS)
APPLICATIONS• Heavy/extra heavy oil wells with low
to medium volume (10-500 B/D) and depths to 1,828.8 m (6,000 ft).
• Rod lift pumping wells with rod problems/premature downhole equipment failure
• Unconventional shale wells with rapidly declining inflow profile
BENEFITS• Self-adjusts to dynamic fluid levels
for optimized well performance
• Greater stroke range than conventional rod lift
• Reduced interventions
• Less rod and tubing wear
• Adapts to all wellheads and downhole systems
• Easy and economical to transport, install and maintain
• Complete system (Hydraulic fluid, concrete pads, carrier bar and maintenance program for one year)
Artificial Lift
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Halliburton Progressive Cavity Pumping Systems
Halliburton provides the complete PCP system, including pump rotor/stator, surface drive head/motor, variable speed drive, downhole sensor, and all ancillary components. Rods are optional.
APPLICATIONS• Heavy/extra heavy wells with volume
range 50-2000 B/D and depths to 1,524 m (5,000 ft)
• Wells up to 1,524 m (5,000 ft) with high viscosity and significant solids
• Shallow to medium depth wells with high sensitivity to energy costs
• Low volume, high viscosity wells up to 2,438.4 m (8,000 ft)
• Able to perform in deviated wells if H2O content is low
• CBM well dewatering
BENEFITS• Low capital cost
• High energy efficiency
• Low installation/maintenance cost
• Relatively simple operation
• Environmentally friendly with low profile
Progressive Cavity Pump (PCP)
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Artificial Lift
Monitoring and Automation
With Halliburton’s web-based Remote Monitoring & Control (RMC) system performing 24/7 monitoring of your wells, you have total performance identification and control of your most valuable assets. Operator efficiency and profitability is greatly enhanced as RMC enables reduced field monitoring costs and improved pump performance. Problems can be diagnosed in real time and remedial action taken on wells equipped with ESPs, PCPs, or rod pumps.
The following are examples of what RMC can do for you:
• Monitor your artificial lift operations in real time
• Receive alarms in case of performance anomaly or non-conformance event
• Receive periodic status reports via email or text
• Also accessible from Apple iPhone® or iPad® mobile digital devices
• Create and save custom trend plots and associated data
• View your DynaCard and compare to previous DynaCards InteLiftTM Remote Monitoring System
For more detailed information regarding Halliburton’s offering of Electrical Submersible Pumps, Surface Road Pumps, or Progressive Cavity Pumps, please contact your local Halliburton representative, email us at [email protected], or visit our website www.halliburton.com.
www.halliburton.com
Sales of Halliburton products and services will be in accord solely with the terms and conditions contained in the contract between Halliburton and the customer that is applicable to the sale.
H010799 10/13 © 2013 Halliburton. All Rights Reserved.
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