Our company has been providing technically sound, world class pre-engineered
building solutions, since the last two decades. .
We have expertise in the eld of metal design, engineering, fabrication and
erection. We are providing complete end-to-end solution for pre-engineering
buildings, LGFS and cold storage buildings. We have installed/erected more than
10 million square feet of pre-engineered building solutions for some of the most
presitgious corporate and construction companies. .
Our mission is to provide end-to-end building solution by leveraging our vast
resources. We strive to meet customer innovation design, versatility, technology,
expertise with cost effective practices.
ABOUTUS
www.vgssbs.com
PRE ENGINEERED BUILDING SYSTEM
1.
Vgs Enterprises is the leading Pre Engineered Building Manufacturer in Ghaziabad, India. We produce a wide range of
Pre Engineered Building Systems including clearspan, rigid frame, modular-rigid frame, tapered beam, and lean to. All
the above mentioned systems are available in standard or long span options. Crane support systems and mezzanines
are also included as a part of the complete building package. Apart from the systems available at our outlets, Pre
Engineered Building can also be designed as per the client requirement, with the help of design and steel optimization
softwares.
The distance between the outside anges of the end wall columns in opposite
end walls is considered the building length.
End bay length is the distance from outside of the outer ange of end wall
columns to the center line of the rst interior frame columns.
Interior bay length is the distance between the centre lines of two adjacent
interior main frame columns.
The most economical bay length is 6m (or 7.5 m). However bay length can be
extended upto 15 meters.
PRE ENGINEERED BUILDING LENGTH
BUILDING HEIGHT
Pre engineered building height is the Eave height which is usually the distance
from the bottom of the main frame column base plate to the top outer point
of the eave strut.
Primary Framing System
Secondary Framing System
ROOF SLOPE (X/10)
This is the angle between the roof and the horizontal. The most common roof slopes are 1/10 and 1/2-0. Practically the
roof slope can be designed according to the requirements of the customer.
SECONDARY FRAMING SYSTEM DESIGN LOAD
The building loads can be calculated the suggested code. The metal building can be designed according to the
Indian Standard Codes or American Codes, as required.
DESIGN CRITERIA
DESIGN METHOD: Allowable stress design method is used as per the AISC specications.
DEFLECTIONS: Unless otherwise specied, the deections will go to MBMA, AISC criteria and standard industry practices.
PRIMARY FRAMING: Moment resisting frames with pinned or xed bases.
SECONDARY FRAMING: Cold formed Z sections or C sections for purlins or girts designed as continuous beams spanning
over rafters and columns with laps.
LONGITUDANAL STABILITY: Wind load on building end walls is transferred through roof purlins to braced bays and carried
to the foundations through diagonal bracing.
DESIGN SOFTWARE
We use the latest software which is used to design STAAD 2006/2007.
DESIGN PROCESS
The frame related data is assembled on the basis of number of frame members, number of joints, number of degrees of
freedom, the conditions of restraint and the elastic properties of all the parts. The overall joint stiffness matrix is obtained
on the basis of the above data by summation of individual stiffness matrices considering all the possible displacements.
The load vector is then generated based on the loading data and the unknown displacements are obtained by the
inversion of the overall joint stiffness matrix and multiplying it with the load vector.
2.
ADVANTAGES OF PRE-ENGINEERED BUILDINGS
APPLICATIONS OF PRE-ENGINEERED BUILDINGS
REDUCED CONSTRUCTION TIME UP TO 50%: Pre-engineered Buildings are usually delivered in just a few weeks after the
approval of General arrangement drawings. Foundation and anchor bolts are casted parallel to each other while the
building gets fabricated in the factory. The use of Vgs Enterprises. Pre Engineered Building reduces the total construction
time and cost of the project. This also allows faster occupancy and earlier realization of revenue. .
LOWER COST: Due to our designing approach, there is a signicant saving in the amount of steel, manufacturing cost
and site erection cost. The primary member and secondary members are transported very conveniently to reduce the
transportation cost. .
FLEXIBILTY OF EXPANSION: Pre-engineered Buildings can be expanded in length by adding additional bays. Also
expansion in width and height is possible by pre-designing for future expansion. .
QUALITY CONTROL: As the buildings are manufactured inside the factory, their quality is constantly monitored.
LOW MAINTENANCE: Pre-engineered buildings are painted with high quality paint systems and processes such as sand
blasting and shot blasting are used to make them long lasting and to provide strength to steel, roong and the cladding
sheet, they are pre-painted. Pre-painted equipments have durability and they demand minimum maintenance. .
ENERGY EFFICIENT ROOFING AND WALL SYSTEMS: Pre-engineered buildings are supplied with FRP (Fiber Reinforced
Particle) sheet, Polycarbonate sheet, PUF panel and insulation panels to achieve the required “U” values. .
ARCHITECTURAL VERSTALITY: Pre-engineered buildings have various types of fascias, canopies, and curved eaves,
pre-cast concrete wall panels, curtain walls, block walls and other wall systems. .
SINGLE SOURCE RESPONSIBILTY: As the complete building package is supplied by a single vendor, compatibility of
all the building components and accessories is assured. This is one of the major benets of the pre-engineered
building systems.
ROOFING SYSTEMS
Primary framing consists of all the structural elements which transfer loads to the foundations. Main-frames consist of built-up
welded primary framing members, including ange bracings, connection bolts and anchor bolts. The bases of the
intermediate frames are generally pinned; however, certain circumstances may dictate the use of xed constructions.
PROTECTION
The primary framing components are sand / shot blasted to SA 2.5 and coated according to ISO 12944 - either primer or
corrosion protection paint. For special applications, the primary framing components can be treated with hot-dipped
galvanizing process.
Warehouses
Factories
Small to Big Workshops
Ofces in Single or Mezzanine Floor
Gas Stations
Vehicle Parking Sheds
Showrooms
Aircraft Hangars
Metro Stations
Schools and Banquet Halls
Recreational Places & Malls
Indoor Stadiums
Outdoor Stadium Canopies
Railway Platform Shelters
Hotels
Hospitals
Multi-storey Buildings
Army Shelters
3.
Water based primer: Red oxide Primer
Nominal dry lm thickness: 20-50- microns
Corrosion protection: C2-high
Colours: Grey (approx. RAL 7036), Red (approx. RAL 8012),
Blue (approx. RAL 5010)
PRIMER
SECONDARY FRAMING SYSTEM
Vgs Enterprises provide Pre Engineered Building solution for secondary framing system with high quality proling of
Z and C purlin with provision of 60mm to 300mm to suite every need and to minimize the cost of the building in both
C and Z purlins. We provide on line punching facility in web and Flange and even in center to meet every need as
required in Pre Engineered Building.
CORROSION PROTECTION PAINT
Water based corrosion protection paint: acrylate-copolymere
combination
Nominal dry lm thickness: 100 microns
Corrosion protection: C3, low
Colours: Grey (approx. RAL 7042), Blue (approx. RAL 5010)
WIND BRACING :
Wind bracing provides longitudinal stability for the building.
It consists of cross bracing located in the roof and side walls
in one or more days depending on loadings and the length
of the building. When required, cross bracings can be replaced
by wind portal frames or by xed base wind columns located
adjacent and connected to the main frame columns.
Secondary framing consists of the elements which support the roof and wall sheeting and which transfer loads to the
primary framing:
Roof purlins
Wall girts
Sag Rod/ Sag Angle
Bracing
Framing of openings
SECONDARY MEMBERS HAVE TWO MAJOR FUNCTIONS:
Act as struts that help in resisting part of the longitudinal loads that are applied on the building such as wind
and earthquake loads.
Provide lateral bracing to the compression anges of the main frame members there by increasing frame capacity.
purlins,girts and eave struts are available in high grade steel conforming to ASTM A607 grade 50 or equivalent , available
in 1.0mm to 3.0 mm thickness and depth range are available from 60mm to 300 mm. our 'Z' and 'C' section are available
painted and glavanized both.
Purlins and girts are galvanized Z sections, produced by cold roll forming. Which are available in diffrent materials like MS, GI,
Galvalume and the Connections are made using galvanized bolts. Framings of openings essentially consist of cold-formed L,
C, U or Z galvanized sections as per client need.
4.
BUILDING WITH EOT CRANES
Vgs Enterprises is capable of designing to accept most types of crane systems such as EOT, Monorail & under-slung cranes
etc., in all general type of buildings. When a crane system is to be integrated our scope is limited to brackets and crane
runway beams which support the crane system, that is essentially required to design and assimilate building with cranes.
ROOFING SYSTEMS
The VGS Enterprises roof system consists of ribbed steel panels and thus provides room for a
built-up roof system. The proled steel panel is xed to the secondary framework by self-drilling screws. The overlaps
of this panel are fastened with stitching screws. The secondary framing is normally Z purlins xed with 1.5m purlin
spacing to the primary framing. The thermal insulation varies depending on the type of the built-up roof.
Advantages
Simple and economical parapets
Can be used for complex roof shapes
Economical rain water drainage
High degree of thermal insulation
(depending on the specication of the built-up roof system)
Reduced peak height
Fully integrated accessories: skylights, smoke vents,
A cost-effective and practical solution
An increase of safety and water tightness
thanks to the strength of its xation
Attractive and economical
Easy to install
Cost-effective energy efciency
Long-term performance
ROOFING SYSTEMS
VGS enterprises 200 Hi-rib Prole is manufacture from Pre-painted Zincalume/ Galvalume steel steel (PPGL) AL-Zn Alloy
coated steel AZ-150 as per ASTM-1397 (Bare Galvalume) and color coated Al-Zn Alloy coated steel (Color Coated
Galvalume) with a cover width of 1000mm, pitch of 200mm and a crest height of 28mm. VGS Enterprises 200 Hi-rib
Prole can be xed on both roof and wall cladding and any slope and height as per the designers choice.
Zincalume / Galvalume
Zincalume /Galvalume Colour Coated
Colour Coated Galvanised Steel
DATA TABLE Thickness of Base Metal (mm) Thickness of Total Coated (mm) Mass Per Unit Area (Kg./m2)
0.42
0.42
0.45
0.47
0.50
0.50
4.25
4.35
4.56
5.
POLYCARBONATE SHEET
VGS Enterprises Polycarbonate Sheet that is suitable for many different applications. Polycarbonate
sheet matches with the steel prole sheet for aesthetic appearance and green Building solution. VGS Enterprises
corrugated polycarbonate sheets are commonly used for greenhouse & sunroom construction, commercial
roong, Warehouses, Industrial sheds where prominent light required to save energy.
Insulated Sandwich Panel solutions include everything needed to complete a structure: panels, xings, ashings, proles,
sealants, lifting equipment as well as rst-class technical support. VGS Enterprises panel solutions meet all the demands
of modern building: attractive design, excellent re safety, long spans, short construction time, energy efciency and
cost effectiveness. .
We also provide solutions for facilities with specialized needs, such as extra re-safety, hygiene, sensitive acoustics, and
attractive architecture. Together with optimal detailing these contemporary sandwich panel solutions meet the technical,
aesthetic and budgetary demands of all parties involved in a building project. .
Our sandwich Panel System also provides a unique service package based on our expertise and experience. Our reliable
and exible operations facilitate project from planning to installation. The service package includes a complete range of
support, ensuring smooth design, precise deliveries and fast installation, and minimizing cost. To meet the most stringent
architectural design requirements, products are being made available in the following base material and external nish
combinations.
INSULATED SANDWICH PANEL
Base Material
Material
Coatings
Standard 240 Mpa / High Tensile steels 550 Mpa
Pre Painted Galvanised Iron / Pre Painted Galvalume
Regular Modied polyester, silicon modied polyester (SMP), Fluoropolymer (PVF2),
all these high performance coatings are selected to suit specic external exposure conditions.
:
:
:
Specication
Insulated Sandwich Panel solutions include everything needed to complete a structure: panels, xings, ashings, proles,
sealants, lifting equipment as well as rst-class technical support. Our panel solutions meet all the demands of modern
building: attractive design, excellent re safety, long spans, short construction time, energy efciency and cost effectiveness.
We also provide solutions for facilities with specialized needs, such as extra re-safety, hygiene, sensitive acoustics, and
attractive architecture. Together with optimal detailing these contemporary sandwich panel solutions meet the technical,
aesthetic and budgetary demands of all parties involved in a building project. .
Our sandwich Panel System also provides a unique service package based on our expertise and experience. Our reliable
and exible operations facilitate project from planning to installation. The service package includes a complete range of
support, ensuring smooth design, precise deliveries and fast installation, and minimizing cost. To meet the most stringent
architectural design requirements, products are being made available in the following base material and external
nish combinations.
0.42
0.45
0.50
0.60
0.70
0.80
Base metal Thickness (mm) Total Coated Thickness(mm) Weight (kg/sqm) Dimensions (mm)
0.50
0.55
0.58
0.68
0.78
0.88
4.25
4.55
5.00
6.10
7.00
8.00
1060 X Required Lenght*
6.
FIBRE REINFORCED PLASTIC SHEETE
VGS Enterprises Fibre reinforced plastic (FRP) provides a solution for roong sheet primarily
used for Green Building solution where sufcient light is required inside the building to save the energy. FRP sheet
can be manufactured in existing steel prole sheet or required prole as required and in various thickness. FRP can
be made in different colours and with Ultra Violet coating to protect from UV present in sunlight. FRP sheet can be
used at many places like
7.
Roof Light in Industrial Sheds, Roong and cladding sheets
Covering of outer /main gates, grills & Boundary Wally for Privacy & Acoustic Insulation.
Covering Verandah in FRP Doors.
Window Canopy.
Car & Scooter Parking sheds.
Walk Ways like covering of Sub ways
Covering of Green areas.
Sign boards.
Designer sheets for interior Decorations.
Partitions.
FRP sheet is available in different thickness as per the requirement of client and frame spacing. The most common
thickness to use in roong is 1.8mm, 2.00mm and 2.20mm and for cladding 1.2mm to 1.80mm. These sheets can be
arranged in required colour and with UV protection to protect from Ultra Violet rays.
COLOR COATED SHEETS
VGS Enterprises is one of the leading color coated sheets manufacturers and suppliers in India. It is widely known
for manufacturing and supplying customized sheets to customers across the country. The products are of supreme
quality and excellent nish. Optimum quality raw material is used in manufacturing of these products which is
procured from reliable and reputed resources of the industry which results in ne nesse and anti corrosive
products. We manufacture sheets which2 are tested on varied quality parameters so as to ensure defect-free
product at clients' end. The sheets are precisely-engineered by our professionals using state of the art technology,
and are available to us in various colors, sizes, dimensions and other specications.
8.
MEZZANINES FLOORBUILDING SYSTEM
Intermediate oors are possible in metal buildings. Mezzanine oors can be provided in complete or partial area in
Pre —Engineered Buildings to suit loading requirements for ofce and storages. Mezzanines oor consist of steel decks,
supported by joists framed to the mezzanine beams. Mezzanine main beams normally runs across the width of the
building and are located under the main rafters while joists run parallel to the length of the building, the top ange of
the joist t perfectly below the top ange of the mezzanine beam. The economy of the mezzanine oor is affected by
the applied load and support column spacing. Multilevel equipment platforms, catwalks, staircase etc. can be
accommodated, if complete data is available.
METAL DECKINGComposite Floor Deck is a steel deck with a ribbed prole, which binds with concrete slab and together forms a part
of the oor structure. This interlocking between the concrete and the oor deck is brought about through a system of
embossment and ribs which are built into the deck, creating a reinforced concrete slab that serves the dual purpose
of permanent form and positive reinforcement. Composite decking is one of the most effective methods of
constructing oors in steel building and very useful in high rise RCC / Steel Buildings. Metal decking can be effectively
used in Multi-storey buildings (Industrial / Residential), Shopping malls, Super markets, SEZs, Silos, Storage facilities,
mezzanines, bridges, walkways, platforms, etc.
Tensile steel for composite slab construction that cuts down
on slab thickness and dead weight of buildings.
No separate frame work required for slab casting.
Reduces construction time.
APPLICATIONS
High Rise Buildings
Multiplexes / Commercial Buildings
Power Plant Buildings
Ofce Buildings
Mezzanine Floors in Industrial Buildings & Warehouses/li>
Steel deck for mezzanine oors
AVAILABLE FINISH
CR Steel as per IS:513 D-Quality / HR Steel as
per IS:1079 / Galvanized Steel (as per IS:277)
Thickness range available from 0.80 to 2mm
ADVANTAGES
METADEK 51 Sheet Load Chart
No.Thickness
(MM)
Unit Wt.
(Kg/m2)
Sec�on
Modulus (cm3)
Moment Of
Iner�a (CM4)
1 0.80 7.964 17.92 48.94
2 1.00 9.955 22.30 60.72
3 1.20 11.946 27.90 75.16
1.00 M 1.20 M 1.50 M 1.70 M 2.00 M 2.20 M 2.50 M 2.70 M
1 0.80 1130 942 753 665 528 397 _ _
2 1.00 1719 1432 1146 1011 718 539 368 _
3 1.20 2412 2010 1608 1374 927 696 474 377
NO.Thickness
(MM)
Allowable Loads in kg/m2 for 340 MPa Yield Strength of Material
Single Span in Meters
THE CHOSEN PEB MANUFACTURER
9.
MAJOR BENEFITS OF PEB
Lightly weighted that gives more open space to work for making building from inside.
It eases the movements of workers and saves the costing of construction as well.
The entire design and detailing work on PEBs is carried out by our experienced and
skilled engineering team by fully taking care of its quality and high-technology.
PEB promotes fast erecting for the easy setting of multi-story buildings.
PEB is earthquake resistant due to its superior qualities
Easy to maintain for the long term, because it catches less dust and pollution
Vgs Enterprises. are one of the largest supplying custom Peb Manufacturer and Suppliers, satisfying the needs of the
customers with best services in their products like Hi Rib Roong, Sandwich Panel , Polycarbonate & reinforced
carbonated sheets, PEBs etc.
Our Main motive is to provide excellent client service by delivering a high quality commitment in all the products and
services. As a reputed PEB suppliers, we manufacture a wide range of products using best quality raw materials in a
way that meet approved industrial strategies. We source raw materials from reliable and professional vendors with an
intention to deliver PEB Manufacturer as per the industry specic needs and requirements.
We customize and design PEB buildings to meet client requirements. Our goal is to provide you the most economical
building possible, by not matching competitor's strategies hence providing a standard, complete & safe product.
We have expertise in designing and constructing specialized Pre Engineered Building. The PEB manufactured by us
has lightweight and gives more open space to work inside the building making it easy to move and save the cost of
construction as well. The design and detailing work on PEBs is carried out by our experienced and skilled engineering
team, which utilizes fully optimized techniques without compromising on quality. We deliver individual customized
services and solutions to every client.
We offer our clients with inexpensive choice with quality and commitment of our prolonged services. We offers various
designs to meet client requirements. Our goal is to provide you the most reasonable cost buildings with all the
government approved standards and a completely safe working environment.
Nowadays, steel has become the material of choice in building construction as compared to concrete and timber.
These steel building designs have become tougher, more exible, and durable. PEB is a steel structure, built over a
structural concept of primary members, secondary members, and the cover sheeting connected to each other. The
structural members are custom designed to be lighter in weight as well as high in strength.
MANUFACTURING FACILITY
We have a state of the art manufacturing facility for making pre-engineering building at Ghaziabad (U.P.) We have
two production units / factories for fabrication / manufacturing of pre engineered steel structures. Also we have a
factory / unit for manufacturing roong sheets, all cold formed sections and roong accessories. The total
manufacturing facility of our three units has a composite capacity to produce/process approx. 25,000 M.Tons of
steel structures per annum. We maintain high quality standards and believe in delivery of best quality products at
the most reasonable prices.
10.
11.
MANUFACTURINGFACILITY
MANUFACTURINGFACILITY
We have state of art manufacturing facility for making pre-engineering building at Ghaziabad (U.P.) We have two units public Factories for manufacturing/fabrication of pre engineered steel structures. Also we have factory/Units for manufacturing roofing sheets , All cold formed,sections and roofing access series. The company manufacturing facility of the three units is a proppros 25000 mt per annum. We maintain the high quality Standards and believe in delivery and best quality products of the most reasonable price.
240, Loha Mandi, B.S. Road Indl. Area, Ghaziabad - 201009
X-65, Loha Mandi, Naraina, New Delhi - 110028
09810339997
[email protected] | [email protected]
www.vgssbs.com
VGS Enterprises
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