3.042 Team Chess Project Update
3/13/07 - IT WORKED
Board Machined
• Machined in two phases, over two days
• Fine tip used to tighten corners
• Design altered to include boarder
Safety Gear
• Photographic method improved to emphasize our adherence to institute safety standards
• Should help prevent unfortunate accidents and law suits
• Cool, heal-protective outfits fit all sizes
Melting Ingots
• Ingots cut into smaller, more manageable pieces
• Melted using induction furnace
• Melted in separate crucible for easier pouring
Bronze Composition
57.49 % copper38.82 % zinc
Trace amounts of; Tin Lead Iron Nickel Aluminum Manganese Silicon
Phase Diagram
• Resting between the alpha and beta phase of the metal, at roughly 40% Zn composition
• Melting point for this alloy should sit just above 900 C
Ready to Pour
Casting the Pieces
• Investment mold heat-treated overnight in furnace
• Investment mold packed with sand to fill cracks and holes
• Hot metal poured and allowed to cool until no longer glowing
Removal
• Placed the cooled mold into water to aid in cooling and cracking of investment
• Struck investment with a small and large hammer
• Shook pawn tree to loosen debris
Our First Pawn
• Piece came out relatively smooth for a raw casting
• Detached from tree and set to polish overnight
• Good job team!
New Pawn Trees
• Meant to minimize usage of investment
• Should help improve mold quality
• Improved safety
Checkmate
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