Indonesia Mold & Dies Industry
Association
10 Years IMDIA Activities & 5 Years of Deployment
Indonesia Mold & Dies Industry Association (IMDIA)
1
Jakarta, March 01, 2016
Chairman Makoto Takahashi
Indonesia Mold & Dies Industry Association
IMDIA Basic Activity Policy
1. Through a membership mutual exchanges, promote mutual understanding of
the disparity of management, technology and skills.
2. Collecting and conveying the latest technology information in the world.
3. Providing support improved techniques and the ability to plan and carry out
seminars, study visits and training.
4. Elevating and analyze common problems and direct the idea solution in each
committee.
5. As a result, strive to increase the percentage of local procurement
(localization) mold & die in Indonesia.
2
According to member consensus at the time of establishment, we have continued
basic activity policy for 10 years.
Indonesia Mold & Dies Industry Association
The Problem and Proposed Measure of Localization Mold & Die
1. Lack of the mold management, the technology and the technician
• The execution of the upbringing program from the basic step of the management, the technology and
the skill
• The fullness and the expansion of the state and IMDIA certificate test system
• The upbringing and the expansion of the mold leader according to the area and the type of job
2. Lack of Mold & Die Manufacturing Equipment Ability
• The investigation of the manufacturer new-product development time and the development cycle
• The grouping into a cooperative of the facilities according to the mold manufacturer car, 2 rings and
the electrical industry
• The investment promotion of the overseas new resin and the Casting large-sized mold manufacturer
3. Lack of Mold& Die Supporting Industry Ability
• The abolition of the mold material import duties and the mold support industry good treatment plan
• Making mold Standards Department article, a mold base and a metal finishing a short appointed date
of delivery
• The service system reinforcement by the die-builder work machine, tool and measurement
manufacturer
A big problem is accumulated to doing the mold becoming of the local procurement but the human
resource upbringing needs a match by the top priority because it becomes necessary in the time in 3-5
even if it is minimum.
3
Indonesia Mold & Dies Industry Association
IMDIA Major History
Apr 05, 2006: Indonesia Mold & Dies Industry Association (IMDIA) establishment inaugurating meeting
Aug 23, 2006: Joinedon MTT Expo 2006
Dec 22, 2006: Affiliated to Federasi of Asian Die & Mold Association (FADMA)
Apr 20, 2007 : The 1st of Mold & Die observation group visited to Japan. (28 persons)
Aug 20, 2007: Indonesia – Japan EPA program signed (including cooperation of mold&die section)
Nov 27, 2007: Joined on Reserve Part Exhibition
Mar 05, 2008: Received a ASEAN Center Infestasion visiting group
Aug 27, 2008: Joined on MTT2008 & Reserve Part Exhibition
Oct 13, 2008: Exchange of opinions meeting between IMDIA and delegation from Japan Material Fabrication.
Apr 27, 2009: Affiliated to Gabungan Elektronik Indonesia (GABEL) Federation. (Indonesian Electronics Community Federation)
Mar 25, 2010: Reportation of IMDIA Activities by Mr. Takahashi on MIDEC High Level Seminar.
Apr 11, 2010: The 2nd of Mold & Die observation group visitied to Japan. (27 persons)
June 09, 2010: Welcomed the Chikuma (Japan) observation group.
Nov 10, 2010: Welcomed the Japan Die & Mold Industry Association observation group.
Des 01, 2010: Joined on Manufacturing Indonesia 2010 for the 1st time.
Des 22, 2010: IMDIA Symposium of 5 years anniversary commemoration
Jun 15, 2011: Business matching & seminar promotion of Osaka prefecture
Oct 19, 2011: Business matching Mie prefecture
Oct 30, 2011: The 3rd Mold & Die mission visited to Japan (28 persons from 19 companies)
Apr 18, 2012: The 4th Mold & Die mission visited to Japan (15 persons from 10 companies)
Nov 11, 2012: The 5th Mold & Die mission visited to Japan (22 persons from 12 companies)
Oct 15, 2013 : The 6th Mold & Die mission visited to Japan (15 persons from 13 companies)
Apr 14, 2014 : The 7th Mold & Die mission visited to Japan (15 persons from 10 companies)
Oct 16, 2014 : Visiting to Japan Suwa Messe Exhibition in Japan (10 persons from with Ministry of Industry)
Apr 15, 2015: Visiting to Japan Intermold Exhibition (6 Persons)
Oct 15, 2015: Visiting to Japan Suwa Messe Exhibition (5 Persons)
4
We promote activities to mold/die developed countries Japan as a benchmark.
Indonesia Mold & Dies Industry Association
IMDIA Membership Result
Member
Situation
Cathegory
5
Business
Category
Principal Parts Maker Mold & Die Maker Others Total
21 142 122 169 454
Occupation
Category
Plastic Press Stamping Casting Others Total
151 82 29 192 454
Country
Category
Indonesia Japan Korea Others Total
278 127 16 33 454
Member
Structure
Corporate Member Individual Member Total
391 63 454
Activity is observed, IMDIA members has increased
Indonesia Mold & Dies Industry Association
IMDIA Activities Result
6
From fiscal 2008 to fiscal 2012 by the Japan-Indonesia Economic Partnership
Agreement, advance the development of workshops and instructors by JETRO of
support, support that has been suspended will have to resume 2015.
Item Fiscal Year 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
Workshop 2 17 27 39 50 53 31 30 32
Training 1 5 9 9 4 9 9 5 5 3
Instructor Certified
Member 19 15 17 74 75 82 56 45 26
Seminar 6 8 6 9 7 2 4 2 3 1
Factory Visit 2 2 2 2 1 0 0 0 0
Communication
Sectional 1 4 4 3 0 0 1 1 1 0
Technical Support 4 12 12 4 0 0 0 0
Mission & Business
Matching 5 1 2 1 0
Total 10 40 57 77 138 146 150 97 85 62
Indonesia Mold & Dies Industry Association 7
Ability of Mold/Die Technology
50
60
70
80
90
100
110
Production Capacity
Pro
ductivity
Technology of
Mold/Die Maintenance
Technology of
Mold/Die Making
Initial Trouble Stabile Period
・ Ejector pin broken
・ Degassing shortage
・ Insufficient cooling
・ Scratch on core
・ Stacking Trash
・ Die Set Insufficient
Strength
・ Scratch on drawing die
・ Arising Burry
・ Rust in the cavity
・ Trash on cooling
・ Gate clogged
・ Arising burry
・ Spring broken ・ Changes in shape of
drawing
Pro
du
ctio
n
Techn
olo
gie
s
Mold
Die
Cost Ability
Aging Period
Aging Illustration
Mold/die enhances the management, technology
and skills ability of conservation and production.
Indonesia Mold & Dies Industry Association
The mold&die human resource element (Management, Technology and Skill)
Product Knowledge
The part function
The optimal shape
The Material yield
percentage
The CAM
information
Part process method
NC data
Tools Management
Mold/die structure
design
Shrinkage factor
Size stretching
Layout process
Technology
Machining Process
High-speed cutting
EDM Process
The general-purpose-
machine processing
Assembly
adjustment
Part measurement
Fitting assembly
Trial
Metal treatment
Heat treatment
Etching
Polishing
Skill
In mold & die, there are many skill and technology that combined, management and skill
of technology can make a high quality of mold & die, fast delivery and low cost.
cost Delivery
time
Quality
Management
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Indonesia Mold & Dies Industry Association 9
Step by step mold/die human resources development. We are confident that can be efficiently to develop
human resources.
Mold/Die Human Resource Development Process
Basic (basic)
Application (middle)
Implementation (advance)
Basic ability to make a mold / die: learning supplies and equipment,
mechanical drawing, machining processes, the functions of the parts /
components, the composition of mold / die and material
Making mold / die according to the specifications
based on the basic knowledge to apply
measurement tools, equipment and supplies
Increase the ability of each of the
existing problems of the mold / die
that has been created Skill Up
Working
Experience
Accumulation step up from working
experience and increased ability
2 yr~3 yr
3 yr~5 yr
6 yr~10 yr
If strong and thick essentially allows the building has a high
technology and knowledge
Indonesia Mold & Dies Industry Association 10
Needs of Mold/Die Basic Training
Manual Milling Machine Machining Center Blade
Manual milling and machining center in the process are the same, decisive is a man power.
Basic Application
Due to operate itself, can determine the sharpness of the blade from noise, vibration and smell.
If we have the ability to determine the context of the process it can predict change of tools before the occurrence.
Step Up
In order to carry out the theory and practice is essential to create the textbook as a modul.
By proceeding from the basic, it makes easy to deploy to the application, it’s possible to self
improvement capability.
Indonesia Mold & Dies Industry Association
Introduction of Indonesia National Certification
1.Organization Operation
2.Members of Organizing Committee
MATSUSHITA GOBEL FOUNDATION、POLMAN ASTRA, PT. EBARA INDONESIA, PT. DENSO
INDONESIA、PT. TOYOTA MOTOR MANUFACTURING INDONESIA、PT. INDONESIA EPSON
INDUSTRY、PT. PANASONIC MANUFACTURING INDONESIA
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Organization
Execution committee
ExecutionChairman
SecretariesHead
TheoryHead
Execution chairmanVice Execution C.
Execution head
Chief examiner
Execution committee
Th
eo
ry c
hie
f exa
min
er
Sec
reta
riat
Fin
ance
Gen
eral
affa
irs
Mat
eria
l co
ntro
l
Eva
luat
ion
com
mitt
ee
Steering committee
Support committee
Practice Head
Mill
ing
wo
rkch
ief e
xam
ine
r
Equip
ment
main
tenance
chie
f e
xam
ine
r
Die
Fin
ishin
g c
hie
f exam
iner
Eva
luation
com
mitt
ee
Inje
ctio
n M
old
ch
ief
exa
min
er
Grindin
g w
ork
chie
f
exam
iner
Eva
luation
com
mitt
ee
Eva
luation
com
mitt
ee
Eva
luation
com
mitt
ee
Eva
luation
com
mitt
ee
Mechanic
al i
nspectio
n
chie
f exam
iner
Eva
luation
com
mitt
ee
The purpose of certification is to clarify the direction of workshop
Indonesia Mold & Dies Industry
Association
IMDIA Mold & Die Human Resource Development System
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Workshop
Certification test
Japanese expert
Assessor
Instructor
Sub instructor
Basic Composite High-tech
Manegement
Design Maintenance
Measurement
skill
Die finishing Equipment
maintenance Machining
Plastic
injection
Metal press
Castig die
Rubber
molding
CAE/CAD 5-axis
machining
CAM(5 AXIS) CNC precision
grinding
IMDIA corporate member
Ability evaluation
For interesting the members to develop of human resources, so after workshop conducted the certification exams, beside it also conducted a instructor workshop and instructor certification. By the new instructor who certified, its could get the system development of human resources continously.
Indonesia Mold & Dies Industry Association
Instructor Evaluation Standard
In the development of the necessary human resources are also certified instructors and evaluation criteria has been
made the default by the Japanese expert, the next main role of the instructor and the secretariat.
1. Training System : by ranking each field of work, and to build IMDIA instructor training system on an ongoing basis,
Expert, Translator and staff of the Secretariat has tried to optimal as possible.
2. The instructor ability rank
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3.The election of the instructor candidacy : The opinion of the interpreter therefore in by the expert to the election of the
instructor candidacy from the inside of the state or the IMDIA authorization person, the necessary instructor candidacy personnel
in to hearing , the workshop by him and he requests a member to participate with the instructor workshop invitation card.
4.The evaluation of the instructor candidacy : Because it takes charge of the part of the workshop program which was
shown beforehand by the placing as sub instructor at the workshop of the expert, the expert and the interpreter evaluate the
ability for there to be an instructor. The expert puts the sub instructor name to take charge of in each workshop program.
5. The evaluation contents of the instructor candidacy : after the workshop ends, the expert and the interpreter do 5 pieces
of 1 piece of evaluation under in 10 items in the human nature under in the expert knowledge 10 item and the teaching method in
the instructor ability, and each level accepts and fixes the instructor of the beginner's class, the intermediate level and the upper
class.
Indonesia Mold & Dies Industry
Association
14
To achieve the target localization of mold / die until 2015 by 60%, then it takes the
passing of people who are certified as many as 2500 people and 500 instructors
graduation oang, but we are still constrained to graduation instructor.
Mold/die human resource development trends
Certifi. Instruc. Certifi. Instruc. Certifi. Instruc. Certifi. Instruc. Certifi. Instruc. Certifi. Instruc. Certifi. Instruc. Certifi. Instruc. Certifi. Instruc.
2007 2008 2009 2010 2011 2012 2013 2014 2015
Total 72 19 167 15 244 17 322 74 415 75 392 82 298 56 302 45 277 26
Advance 0 0 0 0 3 0 0 0 69 1 50 16 28 8 22 5 42 5
Middle 0 0 0 0 57 0 75 12 146 28 125 14 78 21 55 11 47 5
Basic 72 19 167 15 184 17 247 62 200 46 217 52 192 27 225 29 188 16
0
50
100
150
200
250
300
350
400
450
Indonesia Mold & Dies Industry Association
Targets of Mold & Die Localization
15
From 2009 we started to human resources development while improving localization but
the results are slowed down since 2012. 2015 becomes the achievement of 54%.
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
Total Demand 418.1 439.0 373.2 429.2 472.1 566.5 708.1 920.5 1012.6 1063.2
Import 322.0 324.9 268.7 292.2 293.5 330.8 379.9 468.6 475.5 467.8
Local 89.0 106.7 96.6 120.5 161.3 217.5 309.1 431.8 516.0 552.9
Export 7.1 7.5 7.9 8.3 8.7 9.1 9.6 10.0 10.5 21.3
Total Local 96.2 114.2 104.5 128.7 169.9 226.6 318.6 441.9 526.6 574.1
Local % 23% 26% 28% 30% 36% 40% 45% 48% 52% 54%
0%
10%
20%
30%
40%
50%
60%
0.0
200.0
400.0
600.0
800.0
1000.0
1200.0
Indonesia Mold & Dies Industry Association 16
Capacity (Ton)
Pre
cisi
on
(m
m)
Big Press
Progress
& Transfer
Cold
Forging
CFRP
Fine
Blanking
High Tension Steel
0.005
0.01
0.02
0.03
0.05
0.07
0.1
0.2
0.3
0.4
0.5
100 Down 200 300 500 800 1000 1300 1500 2000
Toward of Press Die Localization
Indonesia Mold & Dies Industry Association 17
Capacity (Ton)
0.005
0.01
0.02
0.03
0.05
0.07
0.1
0.2
0.3
0.4
0.5
100 Down 200 300 500 800 1000 1300 1500 2000
Pre
cis
ion (
mm
)
Toward of Mold Localization
Precision
Mold
Mold Big Mold
Indonesia Mold & Dies Industry Association 18
Capacity (Ton)
0.005
0.01
0.02
0.03
0.05
0.07
0.1
0.2
0.3
0.4
0.5
100 Down 200 300 500 800 1000 1300 1500 2000
Pre
cis
ion (
mm
) Toward of Casting Die Localization
Casting Die Big Casting Die
Precision
Casting Die
Indonesia Mold & Dies Industry
Association
IMDIA Midterm Agenda – Period 1
19
1. Increase the ratio of mold/die localization
1) Setting a target ratio of mold/die localization until 2020 by 70% to encourage local
processing from big mold / die, high precision mold / die and high technology mold / die.
2) Targets the 10% of the total production of mold / die can be exported to foreign countries.
3) Research to start up for forging die localization, rubber mold and carbide mold/die.
2. Human resource development
1) Promoting a top priority, that is increasing technical thinking from Indonesian top
management to get discuss with foreign top management.
2) Encouraging man power who certified to be 5000 people and instructor to be 500 people.
3) Management, technology and skilled workers each of capacity up is required, promote the
development of advanced certification's 1,000 and senior instructors 100 people.
3. Strengthening of the organization
1) Expanding the management of the organization, especially to local members in 2020 with
the goal post of chairman of the association will be delegated to the local members.
2) The target of membership until 2020 as well as 600 members.
3) Enhance cooperative relationships with government institution (Ministry and JETRO) and
the related private industries (automotive, electronics and consumable parts)
Indonesia Mold & Dies Industry
Association
IMDIA Midterm Agenda – Period 2
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4. Colaboration system
1) Strengthening cooperation within the group Press, Mold, Casting and High Precision
Process with the aim of increasing competitiveness.
2) Promoting alliances and joint ventures with foreign companies that nominated by IMDIA.
3) To use the training equipment conducted in cooperation with the Ministry of Industry and
other relevant agencies to develop Mold / Die Center.
5. Strengthen of supporting industry of mold & die
1) In making the mold / die necessary CAD / CAM system, materials, surface treatment,
standard parts, mold base, tools, machining etc. IMDIA want to be leadership in solving
these challenges.
2) Encourage to attract more interest in equipment and parts mold / die in supporting
industry mold / die.
3) Reviewing to attract maintenance press die, mold and casting industry.
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