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WORKBOOK
PROGRAMMABLE AUTOMATION CONTRLLERS
PREMIUM™ & UNITY™ PRO
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Document
Type:
Work book
Title: PROGRAMMABLE AUTOMATION
CONTROLLERS: PREMIUM™ & UNITY™ PRO
Date: April, 2010
Version: 2.0 Soft MS-Word
Source:
Author: Schneider Electric Vietnam Status: Final
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Introduction
This document combines with High End Control PAC slide to help trainees practice
configuring, programming and understanding Unity Pro Software as well as Premium
solutions. Therefore, the practices are designed with visualization.
Contents
• Practice 1: Security Editor
• Practice 2: Project Setting
• Practice 3: Premium PLC configuration
• Practice 4: Connection PC to Premium PAC
• Practice 5: Variable configuration
• Practice 6: Application Structure
• Practice 7: LD language
• Practice 8: Structure Text Language
• Practice 9: FBD Language
• Practice 10: SFC language
• Practice 11: Premium and Ethernet network Applications
• Practice 12: Premium and CANopen network Applications
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Practice 1: Security Editor
Objective After the completion of this lab, the learner will be able to:
• Control the access to the Unity Pro Software
• Create specific access profiles using the Security Editor
Before you
begin
Read each section of the Lab Exercise carefully before
responding to the instructions.
Step Action
1 Access and Start the Security Editor Software.
2 Add a new profile “Training” which you will program.
3 Edit and modify the new profile “Training” by deleting the
rights to:
• Import a Project
• Suppress the messages in the Diagnostic Viewer
• Modify the Documentation
4 Create a New User called “Student” protected by the
password “training” with Rights Level of Program.
5 Save the profile “Training” with the User “Student”.
6 Define the access rules in Unity Pro: Security active with
login required.
7 Validate the modifications
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SUGGESTED SOLUTIONS
Access the
Security
Editor
Launch the Security Editor by accessing Run / Programs / Schneider
Electric / Unity Pro / Security Editor
Open the Security Editor using the name Supervisor (no password
needed by default)
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Create a new
profile
Under the Profiles Tab, activate the command Add
Now that the new profile is created, it appears in the profiles list
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Personalize
the new
profile
To suppress a right of access:
• Select the Access Right in the list
• Activate the command State On/Off (the right is no longer
checked)
To Save a desired operation related to a certain right of access in
the history file:
• Select the right in the list
• Activate the command Audit Yes/No (Yes appears in the Audit
column
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Create a new
User
Under the Users Tab, activate the command Add
Type in the name of the new User: Student along with the password
training
Associate the
profile with
the new User
Under the Users Tab, select the User Student and the profile
Training (for the Unity Pro product) and activate by clicking Apply
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Define the
rules of
access to
Unity Pro
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Practice 2: Project Settings
Objective After the completion of this lab, the learner will be able to:
• Set the Parameters of a Project
Before you
begin
Read each section of the Lab Exercise carefully before
responding to the instructions.
Step Action
1 If it is not already running, start Unity Pro. Access the logic with the
name Student (and the password training)
2 Create a new Project with a :
§ TSX P57 304M Processor impossible to have Auxiliary
Tasks
§ TSX P57 554M Processor possible to have Auxiliary Tasks
Or
§ 140 CPU 534 14A/U Processor impossible to have Auxiliary
Tasks
§ 140 CPU 651 60 Processor possible to have Auxiliary Tasks
and save under the name Training in the folder
C:\Schneider_application.
3 Access the parameters of the project and validate the diagnostic
system and application.
4 Define 11 columns for the Ladder Diagram Sections without Right-
justify coil.
5 For the SFC section, allow the multiple token and uncheck the
option Allow multiple evolutions by divergence of sequence
selection.
6 Utilize the Navigator application to navigate within the project and
access all of the Editors.
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SUGGESTED SOLUTIONS: PROJECT SETTINGS
Turn on
Unity Pro
Launch Unity Pro by accessing Run / Programs / Schneider Electric /
Unity Pro / Unity Pro XL
Access Unity Pro with the name Student and the password training
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Create a new
project
Training with
Quantum
CPU
Select the command File/New
Select the 140 CPU 534 14A Processor and Click OK.
Save the project by selecting File/Save as
Create a Folder: C:\Schneider_application
Type in the name Training then Save
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Create a new
project
Training with
Premium
CPU
Select the command File/New
Select the TSX P57 554M Processor and Click OK.
Save the project by selecting File/Save as
Create a Folder: C:\Schneider_application
Type in the name Training then Save
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Modify the
Project
Parameters
Access the Project Parameters under Tools/Project settings
Select System and Application Diagnostics under the Tab Build
Define the number Ladder Logic columns under the Editors Tab
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Allow the multiple token under the Language extensions Tab
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Navigate
within the
Project and
the different
Editors
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Practice 3: Premium PAC Configuration
Objective After the completion of this lab, the learner will be able to:
• Configure the PLC
• Configure the Local Rack
• Configure the Field Bus (FIPIO)
• Configure the Network (FIPWAY)
Before you
begin
Read each section of the Lab Exercise carefully before
responding to the instructions.
Exercise 1 Configuration of the local rack (bus X with a Premium)
Step Action
1 Access the configuration of the local rack
2 Double click on position 2 and add a module, insert a
TSX DEY 32D2K input module in this slot.
3 By dragging & dropping, insert a TSX DSY 32T2K output
module in slot 3.
4 Access the input module and configure it with the following
parameters:
• Set all the inputs to MAST task.
• Set the monitoring of the external power supply to
inactive.
5 Validate the configuration of the module.
6 Access the output module and configure it with the
following parameters:
• Set all the output channels to MAST Task
• Set the monitoring of the external power supply to
inactive.
• Set Reactivate to automatic
• Make the fallback for the first group of outputs all 0, for
the second group of outputs all 1, and maintain last
value for the other groups.
7 Validate the configuration of the module.
8 Configure the Processor:
• 2048%MW
• Reset on Cold Start
9 Validate the configuration of the module.
Exercise 2 Configuration of the Field Bus (FIPIO)
Step Action
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1 Access the configuration of the FIPIO bus
2 By dragging & dropping, insert a TBX DES 1622 module
with a TBX LEP 20 communication module at address 1 of
the bus.
3 Access the TBX module and configure:
• Set all the inputs to MAST task.
4 Validate the configuration of the module.
Exercise 3 Configuration of the Network (FIPWAY)
Step Action
1 Create a FIPWAY Network with the name FIPWAY_1
2 Access the network and configure:
• Common Data: none
3 Insert a PCMCIA FIPWAY card (TSX FPP 20) in location B of
the Processor.
4 Associate this card with the network logic FIPWAY_1
previously created.
5 Validate the configuration of the Network.
6 Save the modifications made to the Project.
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SUGGESTED SOLUTIONS: PREMIUM CONFIGURATION
Access the
Configuration
Editor
In the application browser, double click on 0 : X Bus to access the
configuration of the local rack or on 2 : Fipio to access the
configuration of the FIPIO Bus.
Configure the
local rack
Insert the Input Module TSX DEY 32 D2K in Slot 2 and the Output
Module TSX DSY 32 T2K in Slot 3.
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Configure the
Input and
Output
Modules
Double click on the module in Slot 2 of the rack to access the
configuration parameters. Define the parameters:
• MAST Task for all groups of channels (Channel 0/8/16/24)
• Supply monitoring not checked for all the groups of channels
• Validate the configuration with Edit/Validate
Double click on the module in Slot 3 of the rack to access the
configuration parameters. Define the parameters:
• MAST Task for all groups of channels (Channel 0/8/16/24)
• Supply monitoring not checked for all the groups of channels
• Set Reactivate to automatic for all groups of channels
• Fallback mode:
• Fallback with a value of 0 for the first group of outputs
• Fallback with a value of 1 for the second group of outputs
• Maintain the last value for the other groups (Channels
16/24)
• Validate the configuration with Edit/Validate
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Configure
the
Processor
Double click on the Processor module to access its configuration
parameters. Define the parameters:
• Operating mode : %Mwi Reset on cold start
• Size of global address fields : 2048 %MW
• Validate the configuration with Edit/Validate
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Configure
the FIPIO
Bus
Access the FIPIO bus configuration
Insert the TBX DES 1622 module with a TBX LEP 20 communication
module at address 1 of the bus.
Double click on the TBX module to access the configuration
parameters. Define the parameters:
• MAST Task for for all channel groups (Channel 0/8)
• Validate the configuration with Edit/Validate
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Create a
FIPWAY
Network
In the application browser, right click on
Communication/Networks
and activate the command New Network.
Under the Network Tab:
• Select a FIPWAY Network
• Use the name FIPWAY_1 (default name)
In the application browser, double click on network logic
FIPWAY_1 that you just created to access the configuration
parameters.
Define the parameters:
• Common Data : none
• Validate the configuration
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Configure the
network card
and associate it
with the
network logic
In the application browser, double click on 0 : X bus to access the
local rack configuration
Right click on slot B of the Processor and activate the command
New/Replace submodule.
Select the TSX FPP 20 and validate with OK
Double click on slot B of the Processor to access the configuration
parameters. Define the parameters:
• Choose the channel (TSX FPP 20 / Channel 1
• Choose the function (Function : FIPWAY))
• Associate the card with the logical network (Net Link :
FIPWAY_1)
• Validate the configuration with Edit/Validate
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Practice 4: Connection PC to Premium PAC
Problem: Make communication between PC and Premium PAC.
Solution:
Ø Via serial link (TSX CUSB 485)
Tools:
ü PC supported USB port
ü Cable serial link TSX CUSB 485
ü Premium PAC (TSX P573634M)
ü Unity pro programming software
Start
- Step 1: Create new project: Start up Unity pro software and choose kind of PAC that
is compatible with your PAC (TSX P573634M)
- Step 2: Configure your PAC hardware in Unity Pro that was installed on Rack.
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- Step 3: Choose Rack, I/O modules, communication modules.
Rack/ Module Part Number
Rack TSX RKY 8EX
Digital Input TSX DEY 08D2
Digital Output TSX DSY 08T2
Analog Input TSX AEY 414
Analog Output TSX ASY 410
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- Step 4: Create connection:
- Menu bar → Standard mode .
- Menu bar → PLC → Set Address
- Step 5: When Set Address window appeared. Choose protocol and address of PLC
as following table.
Address SYS
Media UNTLW01
- Check communication to be sure that Com port is selected suitably:
Communication parameter → Driver setting
→ UNITELWAY Driver → Configuration → Edit → Com port → Select compatible
Com port.
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- Step 6: Make connection to connect PC to PLC.
- Step 7: Download your project to PLC or upload project from PLC
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Ø Via Ethernet
Tools:
ü PC supported Ethernet card
ü Premium PAC (TSX P573634M)
ü Unity pro programming software
Start :
- Configure as from Step 1 to Step 5 of previous method, but you choose protocol
and address of PLC as following table in Step 5:
Address Eg: 192.168.1.12 ( depend of your
current Premium PAC IP address)
Media TCP/IP
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Then next to Step 6 and Step 7.
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Practice 5: Variable Configuration
Objective After the completion of this lab, the learner will be able to assign
Variables to an application including elementary variables,
structured variables, block functions, ….:
Before you
begin
Read each section of the Lab Exercise carefully before
responding to the instructions.
Exercise
Step Action
1 Access the Variables Editor
2 Create the following Elementary Variables:
• Level_1 of the type Int with the comment Tank level 1
• Lowlevel_1 of the type boolean with the comment
Alarm low tank 1
• Highlevel_1 of the type boolean with the comment
Alarm high tank 1
• Valve_1 of the type boolean with the comment Tap
level 1
• Level_2 of the type Int with the comment Tank Level 2
• Lowlevel_2 of the type boolean with the comment
Alarm low tank 2
• Highlevel_2 of the type boolean with the comment
Alarm high tank 2
• Temperature_2 of the type Int with the comment Tank
Temperature 2
• Valve_2 of the type boolean with the comment Tank
Tap 2
• Level_3 of the type Int with the comment Tank level 3
3 Create a variable Counter_1 for an elementary function
block CTU_INT.
4 • Create a structured variable Tank_2 composed of the
variables Level_2, Lowlevel_2 and Highlevel_2
previously created.
• Create an instance of the following variable Tank_2_1.
5 Assign the properties of the variable Temperature_2.
6 Sort through the variables to locate only those types
whose comments begin with “Tank” & type “Integer”
7 Personalize the variables editor to display in the order of
name, address, type, and comments. All the other columns
will not be accessed.
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SUGGESTED SOLUTIONS: VARIABLES
Access the
Variables
Editor
In the application browser, launch the Variables & FB instances
then double click on Elementary Variables, Derived Variables, … to
access the variety of variables or instances of Function Blocks.
Select
Elementary
Variables
Access the Variables Editor double clicking on Elementary
Variables or check the Elementary box if the editor is already
open.
To select a variable:
• Click on the first empty location in the column Name then type
in the name of the variable (example Level_1)
• Click in the Type column, using the pull down list choose the
type of variable (example Int)
• Click in the Comment column and type in a comment
associated with the variable
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Create an
instance of the
function block
CTU_INT
• Select the Tab Function Blocks
• Click on the first available location in the Name column and
type in the instance: Counter_1
• Validate with the Enter key
• Look at the global Function Library to access the Counters
Library <Library>/Base Lib/Timers&Counters/CTU_*
• The Elementary check box should be checked so that the list
of function blocks type <EFB> are part of the list shown on
the screen
• Select CTU_INT and hit the Enter key.
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Create a
Structured
variable type
• Select the DDT Types Tab
• Click on the first empty location in the Name column and enter
the variable name: Tank_2
• Click on the Type column and select Struct
• Expand the variable Tank_2 to access its internal variables
• Click on the first empty Name column and enter the variable
name: Level_2
• Click on the Type column and choose INT
• Do the same for the other internal variables: Lowlevel_2 and
Highlevel_2 of the Type Bool
• Select the Structured variable Tank_2
• Analyze the variable with the command Build / Analyze
If the analysis is correct, the symbol “work in progress” disappears
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Utilize a
Structured
variable
• Select the Variables Tab
• Click on the first empty location in the Name column and type in
the instance: Tank_2_1
• Double click in the Type column
• Click on the […] button
• Select the local library <Application>
• Select Tank_1 in the right side of the screen
• Validate with OK
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Access the
Properties of a
Variable
• Select a Variable (for example Temperature_2)
• Access the Properties command by right clicking with the
mouse.
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Utilize a Filter
to access the
Variables
• Double click on the Filter Icon (looks like a funnel)
• Check the cases Comment and Type in the Name column
• Choose the conditions associated with the columns to filter:
• Tank* for the comment
• Int for the type
• Only the variables of the type Integer with the comments
starting with “Tank” are shown. You will noticed the filter icon
will also change color.
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Personalize the
Variables
Editor
• Access the command Customize Column with a right mouse
click
• Check the cases to access : Type, Comment (Name and
Address are always accessed)
• By utilizing the commands at the right side of the screen,
position the columns in this order: Name, Address, Type and
Comment
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Practice 6: Application structure
Objective :
Aim of this exercise helps you to understand application structure of Premium Tasks. You
will know how to use tasks in program of PAC as well as its applications.
Exercise :
Program your application in which the value of variable1 increased by 1 every second in
Mater task, variable2 increased by 1 every second in Fast Task and variable3
increased by 1 every second in Timer Event Task.
Solution
Step 1: Create your project (Base controller : TSX P57 5634M)
- Create new section named Mastertask in Master Task and write this program
below:
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Step 2: Create new Fast task with following parameter.
In Fast task, Create new Fast Task section named Fask_task1 and write the program below.
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Step3:
Create new timer event Timer Event name and insert the program below into Timer0:
Time base Preset
100ms 10
Step4: Return to Master task and insert the program below to enable Timer Event
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Step5: Build your application.
Step6: Make sure that your PAC operates in Simulation mode.
Step7: Download your application to PAC and debug system.
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Practice 7: LD Language
Objective: Practice 7 help trainees to acquaint with Ladder language and also practice
more applications in industrial automation.
Exercise:
Write Program for bottled conveyor following algorithm:
Symbol address Comment
Start %I0.2.0
Stop %I0.2.1
System_Status %Q0.3.0
Bottle_sensor %I0.2.2
Valve_Status %Q0.3.1
Bottle_number
In this application, when we press start, conveyor will run and carry bottles. When a bottle
meets the sensor, the sensor actives, conveyor stops and also valve opens to fill liquid in
the bottle. Assume that the flow rate is a constant and the bottle will be filled in 5 seconds,
then conveyor runs again. The system will be stop when we press stop button.
Solution :
Step1: Create new project with CPU : TSX 57 3634
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Step2:
Configuration for your PAC ( look at the real PAC on Segment of the Lab).
Step3:
Configure your Elementary Data Type and Function block data type
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In MAST task, create new section named bottle_system and write the program bellow;
Step 4: Build your application and download it to PAC.
Step 5: Debug system.
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Practice 8: ST Language
Object: : Practice 8 help trainees to acquaint with Structure Language and also practice
more applications in industrial automation.
Exercise.
Solution :
Step1: Create new section in master task named Min_To_Max_Sequency.
Step2: Add more elementary variables following table:
Name Type Address
i INT
j INT
Tem INT
Step3: Add the program below into Min_To_Max_Sequency section
Step4: Build your application and download it to your PAC.
Step5: Debugging.
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Practice 9: FBD Language
Objective:
Practice 9 helps trainees to acquaint with Function Block Data Language and also practice
more applications in industrial automation.
Exercise:
- In this application, we use four motors to pump water to the pine.
Condition Action
Setting point – feedback_Pressure > 0 pa Run Motor1 (Lead_Pump)
Setting point – feedback_Pressure > 1000 pa Run Motor2 ( Pump 1)
Setting point – feedback_Pressure > 5000 pa Run Motor3 ( Pump 2)
Setting point – feedback_Pressure > 10000 pa Run Motor4 ( Pump 3)
- We have PT sensor to measure the Pressure of water, this signal is usually a
current value (4-20 ma) and assigned at %IW0.4.0 of Analog input module. The
setting point of Pressure is set by a variable (0 – 10V) associated with 0 – 25kpa
(0 – 25.000pa) and assigned at %IW0.4.1.
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Solution
Step1: Define your elementary data type as the figure below:
Step2: create new section named Pump_System, language is FBD and write the program
below:
IN%IW0.4.0 OUT
.1
INT_TO_REAL1
IN1
IN22.5OUT Feedback_Pressure
.2
MUL_REAL2
IN%IW0.4.1 OUT
.3
INT_TO_REAL4
IN1
IN22.5OUT Setting_Pressure
.4
MUL_REAL5
IN1start
IN2not stopOUT enb_system
.14
AND_BOOL3
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IN1Setting_Pressure
IN2Feedback_Pre...OUT
.5
SUB_REAL6
IN1
IN210000.0OUT
.6
GE_REAL7
IN1IN25000.0
OUT
.7
GE_REAL9
IN1IN21000.0
OUT
.8
GE_REAL11
IN1IN20.0
OUT
.9
GE_REAL13
IN3not Motor4_Overload
IN1
IN2enb_systemOUT motor4_run
.10
AND_BOOL8
IN3not Motor3_Overload
IN1IN2enb_system
OUT motor3_run
.11
AND_BOOL10
IN3not Motor2_Overload
IN1IN2enb_system
OUT motor2_run
.12
AND_BOOL12
IN3not Motor1_Overload
IN1IN2enb_system
OUT motor1_run
.13
AND_BOOL14
Step3: Build your application and download it to your PAC.
Step4: Create animation table and Debug your application
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Practice 11: SFC Language
Objective :
Practice 9 help trainees to acquaint with Sequence Function Chart Language and also
practice more applications in industrial automation.
Exercise:
Program your application to lock the door by using Sequence Function Chart.
Solution:
Step1 : create your project and define variables as the picture below.
Create new section named lock_control and write the program below
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S_1_1
first_digit
S_1_2
digit1_ok NOT digit1_ok
S_1_3
digit2_ok NOT digit2_ok
digit3_ok NOT digit3_ok
S_1_6
1
S_1_7
gohome
third_digit
second_digit
S_1_8
S_1_9
S_1_10
S_1_4
fourth_digit
S_1_5
digit4_ok
NOT digit4_ok
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