ZMM NOVA ZAGORAen.zmmnz.com/resources/20160202154132_ZMMNZ_2016.pdf · 2016. 2. 2. · are from Mo...
Transcript of ZMM NOVA ZAGORAen.zmmnz.com/resources/20160202154132_ZMMNZ_2016.pdf · 2016. 2. 2. · are from Mo...
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ZMM NOVA ZAGORAHARDMETAL TOOL SOLUTIONS
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Agenda
� ZMM Nova Zagora at a glance
� Company profile
� Products & Capabilities
� Customers & Quality & Certification
� Contacts
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ZMM Nova Zagora at a glanceZMM Bulgaria Holding, IHB Group
� One of the largest industrial groups in Bulgaria� Focused portfolio of 24 companies� Operations organized around four business areas:
• Maritime transport• Shipbuilding & repair• Port operations• Machine building
� Company listed on Sofia Stock Exchange• Included in main Bulgarian and international indexes: BG40, SOFIX, BGTR30, DJSTOXX EU Enlarged, Dow Jones Wilshire, Dow Jones STOXX Balkan 50 Equal Weighted • Corporate governance standards• Transparent and strong IR
� A group of 4 manufacturing companies• ZMM Sliven, Machine building• Leiarmash, Foundry• ZMM Nova Zagora, Parts and components • IHB Electric, Electrical machinery
ZMM Bulgaria Holding, a part of Industrial Holding Bulgaria, is a majority owner of "ZMM Nova Zagora“ with 93.57% of the shares
http://www.bulgariaholding.com/en/
www.zmmbulgariaholding.com
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Company profileZMM Nova Zagora
� Established in 1970 as one of the founders of hard meatal tools industry in Bulgaria
� More than 45 years experience in manufacturing components and assembliesfor machine tools
� More than 25 years experience in design of machines and accessories
� More than 15 years experience in manufacturing parts for heavy hydraulic cylinders
� The largest manufacturer of chip conveyors in the region
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PRODUCTION
� Rotation partsThe technological equipment of specialized type, is mainly used to produce rotation –symmetric parts
� UnitsThe company produces complete units to be built-in various machines according to customer’s specification
� MachinesDesign and manufacture of machine tools, machines built-in automated wood processing complexes, chip conveyors.
Lines
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Products
� Axes and shafts - smooth and spline, piston rods
• Max. diameter - 150 mm• Max. length - 800 mm
• Type of splines: • straight-sided • involute
Rotation parts
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Products
� Gear wheels• Module - Mo 1 to Mo 6• Quality - 5 to 12 by DIN 3961• Max. exterior diameter - 550 mm• Teeth inclination angle - from 0° to 45°
Rotation parts
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Products
� Shaft-gear wheels
• Max. diameter - 150 mm• Max. length - 500 mm• Module - Mo 1 to Mo 6• Teeth inclination angle - 0° to 45°
Rotation parts
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Products
� Chain-gear wheels - single-row, double-row and three-row roller chain
• Step – from 3/8" up to 1"• Max. exterior diameter - 450 mm
Rotation parts
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Products
� Tooth-belt pulleys
• Max. exterior diameter - 450 mm• Tooth belts with HTD profile and step 8 mm.
Rotation parts
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Products
� Lathe gear box Main mechanism consists gear-wheels with shift correction. Provides different kind of feeding and thread steps during lathe processing.
Units
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Products
� Cylindrical and worm reducers
The company offers options for different cylindrical and worm reduction gear boxes according to customer’s design or specifications, as well as achieving continuously variable transmission.
Units
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Products
� Automated wood processing complexes
ZMM Nova Zagora produces parts according to customer’ complete specification. Each machine is functionally tested.
Units
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Products
� Multi-disk clutches
Coupling Units to build in lathes and other machines based on multi-disk clutches Sigma type.Multi-disk clutches: double - ended, mechanic engagement, cooling in oil • Sigma 2D – Static moment of rotation - 43 [N.m]• Sigma 4D – Static moment of rotation - 115 [N.m]• Sigma 5D – Static moment of rotation - 215 [N.m]
Units
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Products
� Each conveyor is constructed based on customer’s specification� Wide opportunities in design and dimensions� Additional filtration system for fine cleaning of the lubricating
coolant� Metal hinged band allowing transportation and ejection of chips
with different nature and shape� Metal band with fluted working surface� Two variants of control:
• Own control • Controlled by the main machine
� The conveyors already successfully operates with different brand CNC machines: Mazak, Mori Seiki and other.
Chip Conveyors
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Capabilities
� Sealed Quench Chamber Furnaces with useful space dimensions: max to 400 x 800 x 400 mm
� Heat treatment types:• Soft annealing• Inter mediate annealing• Carburize • Nitro carburize • Core hardening
�Pit Furnaces with useful space dimensions: max to Ø800x1200 mm
� Max dimensions of parts for Induction Heat:•Shaft - diameter to 100 mm and length to 800 mm•Disc - diameter to 300 mm and length to 30 mm•Hole - diameter to 60 mm and length to 100 mm
Heat Treatment
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Capabilities
� Cylindrical Gear - wheels with straight and skew teeth with involute profiles are from Mo 1 to Mo 6 with Quality 5 by DIN 3961 and max. exterior diameter 500 mm
� Axes, shafts - smooth and spline with diameter 20 to 150 mm and length 150 to 800 mm, straight-sided and involute splines, number of splines 4; 6 and 8
� Prismatic body parts: length up to 800 mm, width 400 mm and height 400 mm
Dimensions
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QualityStandards & Certification
Test for chemical composition of the steels in chemical laboratory.Central laboratory with Klingenbergmeasuring machine to control parameters of the gears.Permanent hardness control in the heat treatment department.
� CERTIFICATION� CONTROLISO 9001 Quality Management System certification with renewal.
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Customers
� Wide range of products• Enabling a long term partnership ensuring a continuous focus on productivity improvements on higher value added operations
� Knowledge of processes and applications• Ensuring the required transfer of know-how
� Competence in engineering and special tooling• Securing your needs and solving your problems and issues
Global Business Partner
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Thanks for your kind attention and interest
Contacts
Industrial zone Nova Zagora 8900, BulgariaTel: (359 457) 63056
(359 457) 62048E-mail: [email protected]: en.zmmnz.com