“YUZHTRANSENERGO” -...

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“YUZHTRANSENERGO” Joint Stock Company Joint Stock Company “Yuzhtransenergo” was established in 1965 and has two industrial sites with total area 19 000 sq.m. The enterprise specializes in production and repairs of the following power generation and boiler equipment: Gas turbine power plants with unit capacity – 2.5; 6; 15; 25 MW (ISO, +15 degree C); Cogeneration and CHP plants based on these engines (gas-turbine engines are manufactured by Ukrainian enterprises “Zorya-Mashproekt” and “Motor-Sich”); Gas engine power plants and cogeneration plants (including based on gas engines manufactured by Ukrainian enterprise “Pervomaiskdieselmash”); Waste heat boilers and heat recovery steam generators (generating steam or hot water) installed after mentioned above or any other engines. The boilers can work either as in heat utilization mode only or together with additional firing system with increase of heat generation; Auxiliary equipment for cogeneration and CHP plants (air-cleaning systems at GTE inlet, noise suppression systems, automatic control systems (ACS) with higher level for power plants and waste heat boilers); Metal structures: boiler supporting structures, ladders and platforms, stacks; HF-welded finned tubes (carbon and low-alloyed steel), convective blocks and heat exchangers. The Company renders the following services: Design works; Installation and adjustment supervision of the equipment supplied, training of operating personnel. By now the Company has gained a great experience in engineering, production, installation and adjustment of power-generating equipment, constantly applies new types of power-generating equipment based on the world state-of-the-art technologies.

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“YUZHTRANSENERGO” Joint Stock Company

Joint Stock Company “Yuzhtransenergo” was established in 1965 and has two industrial sites

with total area 19 000 sq.m. The enterprise specializes in production and repairs of the following power generation and boiler equipment:

Gas turbine power plants with unit capacity – 2.5; 6; 15; 25 MW (ISO, +15 degree C); Cogeneration and CHP plants based on these engines (gas-turbine engines are

manufactured by Ukrainian enterprises “Zorya-Mashproekt” and “Motor-Sich”); Gas engine power plants and cogeneration plants (including based on gas engines

manufactured by Ukrainian enterprise “Pervomaiskdieselmash”); Waste heat boilers and heat recovery steam generators (generating steam or hot water)

installed after mentioned above or any other engines. The boilers can work either as in heat utilization mode only or together with additional firing system with increase of heat generation;

Auxiliary equipment for cogeneration and CHP plants (air-cleaning systems at GTE inlet, noise suppression systems, automatic control systems (ACS) with higher level for power plants and waste heat boilers);

Metal structures: boiler supporting structures, ladders and platforms, stacks; HF-welded finned tubes (carbon and low-alloyed steel), convective blocks and heat

exchangers. The Company renders the following services: Design works; Installation and adjustment supervision of the equipment supplied, training of operating

personnel. By now the Company has gained a great experience in engineering, production, installation and

adjustment of power-generating equipment, constantly applies new types of power-generating equipment based on the world state-of-the-art technologies.

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HF-Welded Finned Tubes, Convective Blocks and Heat Exchangers

High Frequency Welded Finned Tube Specifications

Tube diameter 18-159 mm Fin height 8-22 mm

Fin thickness 0.8-3.0 mm Pitch 4-50 mm

Material Carbon and low-alloyed steel Maximum tube length 14 m

Application Waste heat boilers, heat recovery steam generators, heat exchangers, air and gas coolers, oil coolers, radiators, refrigerators, condensing units, heaters, economizers, baking furnaces, etc.

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Gas Turbine Engines applied for Gas Turbine Power Plants, Cogeneration and CHP Plants

UGT 6000 – three-shaft gas turbine combines with two-spool gas generator and free power turbine Compressor – axial 8 stages low pressure compressor 9 stages high pressure compressor Combustion chamber – can-annular reverse flow with 10 combustion liners Start – electric motors U380 V AC, N=30 kW

UGT 15000 – three-shaft gas turbine combines with two-spool gas generator and free power turbine Compressor – axial 9 stages low pressure compressor 10 stages high pressure compressor Combustion chamber – can-annular reverse flow with 16 combustion liners Start – electric motors U380 V AC, N=90 kW (2 x 45 kW)

UGT 16000 – three-shaft gas turbine combines with two-spool gas generator and free power turbine Compressor – axial 7 stages low pressure compressor 9 stages high pressure compressor Combustion chamber – can-annular straight flow with 10 combustion liners Start – electric motors U380 V AC, N=90 kW (3 x 30 kW)

UGT 25000 – three-shaft gas turbine combines with two-spool gas generator and free power turbine Compressor – axial 9 stages low pressure compressor 9 stages high pressure compressor Combustion chamber – can-annular reverse flow with 16 combustion liners Start – electric motors U380 V AC, N=90 kW (2 x 45 kW)

GTE model UGT 6000 (DV71)

UGT 15000 (DB90)

UGT 16000 (DJ59)

UGT 25000 (DG80)

Rated power, kW 6360 16900 15900 26200 Efficiency, % 31.5 35.0 31.4 36.3 Output shaft speed, rpm 3000 3000 3000 3000 Fuel gas consumption, nm3/kW-h 0.319 0.287 0.320 0.277 Diesel fuel consumption, kg/kW-h 0.268 0.241 0.269 0.232 Exhaust gas mass flow, kg/sec 30.5 71.0 96.0 89.0 Exhaust gas temperature, 0C 425 420 350 485 Pressure ratio 13.5 19.5 12.5 21.5 Dimensions (LxWxH), m 4.6 x 1.8 x 1.7 6.1 x 2.2 x 2.5 5.9 x 2.7 x 3.1 6.4 x 2.5 x 2.7 Weight, t 4.5 12.8 16 16

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Heat Recovery Steam Generators (HRSG) Specifications

No Parameters KUP-25 KUP-70 KUP-75

1 Steam capacity (at tamb = +15 0С), kg/h: - in autonomous (utilization) mode - in combined mode

20000 25000

70000

43500 75000

2 Superheated steam pressure, MPa (kgf/cm2)

1.3 (13) 4.0 (40) 3.9

3 Superheated steam temperature, 0С 230±10 440 410 (utilize. mode) 440 (comb. mode)

4 GTE exhaust gas temperature at HRSG inlet, 0С

380 350-400 451.8

5 Feed water temperature at HRSG inlet, 0С

75 80 104

6 Continuous blow-down, % 7 5 5 7 Exhaust gas flow rate per HRSG, kg/s 20.5 96 129.3

8 Efficiency, %: - in autonomous (utilization) mode - in combined mode

63.8 76.1

80

55.1 70

9

Air-flow resistance of HRSG gas path, kPa: - in combined mode - in autonomous (utilization) mode

2.83-2.48

4.5 2.6

2.5 2.78

10 Heating surface, m2 1585.2 8368 15721 11 Weight, t 42 350 260

12 Dimensions, mm 12520х7320х8630 15650х13765х18600 (with platforms)

26100х10230х12100

Waste Heat Boilers (Water Heating) Specifications

№ Parameters KUV-5.3 KUV-30 KUV-33 1 Heating capacity, MW (Gcal/h):

- in combined mode - in utilization mode

6.0 (5.3)

(30)

(5.0-20)

33 (28.37) 2 Water outlet pressure, MPa (kg/cm2) 0.8 (8) 1.6 1.6 3 Water inlet temperature, 0С 70 80 130 4 Water outlet temperature, 0С 115 160 170 5 GTE exhaust gas temperature at boiler inlet,

0С 404-520 360-450 487.3

6 Exhaust gas flow rate per boiler, kg/s 18,995 98 123,78 7 Natural gas consumption per boiler, m3/h:

- in combined mode - in utilization mode

1450

0

850 0

- 0

8 Efficiency, %: - in combined mode - in utilization mode

-

74.3

75 70

-

51.2 9 Flue gas temperature, 0С

- in combined mode - in utilization mode

-

98.4

110 100

-

239 10 Heating surface, m2 1116 4280 2428 11 Dimensions, mm 7500х2400х3350 11680х8100х20740 5280х6000х9170 12 Weight, t 21 100 112 13 Air-flow resistance of boiler gas path, kPa 1.67 1.9 1.44

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Power Plants and Cogeneration (CHP) Plants manufactured, supplied and commissioned by JSC “Yuzhtransenergo”

10 MW gas-turbine power plant of Zapadno-Poludennoye oilfield of Oil and Gas Production Department NGDU “STREZHEVOINEFT”, Russian Federation

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15 MW + HRSG (70 t/h of steam) + 6 MW (steam turbine) CHP Plant at “Rubezhanskiy Cardboard and Paper Mill”, Ukraine

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3 MW Cogeneration plant at “Orel-Leader Poultry Plant”, Dnepropetrovsk region, Ukraine

56 MW gas-turbine power plant in Zhanazhol, Kazakhstan

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GTE-50 (3 x 15 MW) + KUV-30 (3 waste heat boilers), Kzyl-Orda, Kazakhstan

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8 waste heat boilers (KUV-33) after 8 General Electric MS-5001 (26 MW) at 200 MW power plant, Vankor Oil Field, Russian Federation

2 HRSGs (KUP-75-3.9-440, 75 t/h of steam) after 2 General Electric LM6000 PD Sprint (45 MW) at 115 MW CHP plant, Voronezh, Russian Federation

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Reference list of gas-turbine power plants

and cogeneration (CHP) plants

No Plant and Package Type Location Commissioning Customer 1 GTE-4 (1 x 4 MW) Labytnangi, Tyumen

region, Russia 1974 Ministry of Power &

Energy, USSR 2 GTE-5 (2 x 2.5 MW) Labytnangi, Tyumen

region, Russia 1977 Ministry of Power &

Energy, USSR 3 GTE-12 (test bed) Zaporozhye, Ukraine 1980 JSC

“YUZHTRANSENERGO” 4 GTE-4 (1 x 4 MW) Labytnangi, Tyumen

region, Russia 1979 Ministry of Power &

Energy, USSR 5 GTE-24 (2 x 12 MW) Severobaikalsk, Russia 1982 Ministry of Power &

Energy, USSR 6 GTE-5 (2 x 2.5 MW) Guinea, Africa 1983 Bauxite Mine 7 GTE-48 (4 x 12 MW) “Baikonur” Space Centre,

Kazakhstan 1985 Ministry of Defence, USSR

8 GTE-48 (4 x 12 MW) Pangody, Tyumen region, Russia

1985 Ministry of Power & Energy, USSR

9 GTE-72 (6 x 12 MW) Kizim, Kazakhstan 1986 Ministry of Power & Energy, USSR

10 GTE-72 (6 x 12 MW) Tengiz, Kazakhstan 1987 “CHEVRON” 11 GTE-5 (2 x 2.5 MW) West Siberia, Russia 1988 Ministry of Power &

Energy, USSR 12 GTE-48 (4 x 12 MW) Urengoi, Tyumen region,

Russia 1989 “Gazprom”

13 GTE-5 (2 x 2.5 MW) Kogalym, Tyumen region, Russia

1994 “Lukoil”

14 GTE-24 (2 x 12 MW) Labytnangi, Tyumen region, Russia

1996 Ministry of Power & Energy

15 CHP Plant (2 х 2.5 MW) Zhemrovitse, Czech Republic

1996 Cardboard and Paper Mill

16 GTE-24 (2 x 12 MW) Aktyubinsk, Kazakhstan 1997 Refinery 17 GTE-48 (4 x 12 MW) Noglinki, Sakhalin, Russia 1998 Ministry of Power &

Energy 18 GTE-12 (test bed) Zaporozhye, Ukraine 1998 JSC

“YUZHTRANSENERGO” JSC “Motor-Sich”

19 GTE-5 (2 x 2.5 MW) Kishinev, Moldova 2001 Ministry of Power & Energy of Moldova

20 CHP Plant (1 х 15 MW) Rubezhnoye, Ukraine 2003 “Rubezhanskiy Cardboard and Package Mill”

21 CHP Plant (3 х 2.5 MW) Strezhevoy, Tyumen region, Russia

2004 “MR Energostroy”

22 GTE-30 (2 x 15 MW), 1st stage

Zhanazhol, Kazakhstan 2004 JSC “Actobemunai- Finance”

23 CHP Plant (2 x 1.5 MW) Yelizavetovka, Dnepropetrovsk region, Ukraine

2005 “Orel-Leader Poultry Plant”

24 GTE-5 (2 x 2.5 MW) Kurgan, Russia 2005 JSC “Sintez” 25 GTE-50 (3 x 15 MW) Kzyl-Orda, Kazakhstan 2005 JSC “Actobemunai-

Finance” 26 GTE-30 (2 x 15 MW),

2nd stage Zhanazhol, Kazakhstan 2007 JSC “Actobemunai-

Finance” 27 GTE-30 (2 x 15 MW),

3rd stage Zhanazhol, Kazakhstan 2009 JSC “Actobemunai-

Finance” 28 EG2500-М1 (2.5MW) Compressor plant, Kara-

Kalpak, Uzbekistan 2010 JSC “Uztransgaz”

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Reference list of waste heat boilers and heat recovery steam generators (HRSG)

Year of manufacture Type Unit thermal output Customer

2003 KUP-70 after “DJ-59” gas-turbine drive manufactured by “Zorya-Mashproekt”

70 tons/hour of steam “Rubezhanskiy Cardboard and Paper Mill”, Rubezhnoye, Ukraine

2004 KUV-5.3 (2 boilers) after “AI-20” gas-turbine drive manufactured by “Motor-Sich”

6 MW (5.3 Gcal/h) “MR-Energostroy”, Moscow, Russia

2005 KUP-25/1.3/230 (2 boilers) after EG2500 drive manufactured by “Yuzhtransenergo”

25 tons/hour of steam JSC “Sintez”, Kurgan, Russia

2005 KUV-30 (3 boilers) after “DJ-59” gas-turbine drive manufactured by “Zorya-Mashproekt”

30 Gcal/h JSC “Actobemunai-Finance”, Kzyl-Orda, Kazakhstan

2008 KUV-33 (4 boilers, 1st stage) after General Electric MS-5001 gas-turbine drive

33 MW (28.37 Gcal/h) “Rosneft” Oil Company, Moscow, Russia

2009 KUV-33 (4 boilers, 2nd stage) after General Electric MS-5001 gas-turbine drive

33 MW (28.37 Gcal/h) “Rosneft” Oil Company, Moscow, Russia

2010 KUP-75-3.9-440 (2 boilers) after General Electric LM6000PD-SPRINT gas-turbine drive

75 tons/hour of steam “Voronezhskaya Central Heating and Power Plant-2”, Voronezh, Russia

“YUZHTRANSENERGO” Joint Stock Company

30 Vologodskiy Lane, Zaporozhye 69015 Ukraine

t/f: +380 (61) 279-06-16, 279-11-26 E-mail: [email protected], [email protected]

URL: www.yte.com.ua