YP20C (Q9C9) CSA, RUS, SEA YP30C - global.yamaha-motor.com · 3 fig. 3 crankcase cover ref. no....

1N9C9-400EA

( )

YP20C (Q9C9) CSA, RUS, SEA

YP30C (Q9C9) CSA, RUS, SEA

YP20C/YP30CPARTS CATALOGUE

©2015 by Yamaha Motor Co., Ltd.1st edition, October 2015

All rights reserved.Any reprinting or unauthorized usewithout the written permission of

Yamaha Motor Co., Ltd.is expressly prohibited.

Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you areordering replacement parts, please refer to this Parts Catalogue and quote both part numbersand part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Cataloguewill be announced in the Parts News.It is advisable that you make the necessary corrections to the Parts Catalogue accordingto the Parts News.

2. AbbreviationsThe following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.“UN” Use as many as needed.“AP” Alternate Parts“LM” Locally Made (Parts need to be ordered locally)“F#” Frame No. (Applicable machine No.)“O/S” Over Size

3. The number of components for assembly• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the

part name as shown below.• The numeral appearing to the right of each component part indicates the quantity of

parts for each assembly unit.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

5. Note that the illustrations for reference in finding parts numbers are not to be used forassembling. When assembling, please use the applicable service manual.

6. The asterisk (*) before a reference number indicates modified items after the first edition.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

FOREWORD

7. Applicable Serial No.

Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

FOREWORD

CONTENTS

CYLINDER HEAD ................................................................. 1CRANKCASE ........................................................................ 2CRANKCASE COVER .......................................................... 3CRANKSHAFT ...................................................................... 4CRANKSHAFT & PISTON .................................................... 5CAMSHAFT & VALVE ........................................................... 6STARTER PULLEY ............................................................... 7AIR SHROUD & FAN ............................................................ 8CARBURETOR ..................................................................... 9INTAKE ................................................................................. 10EXHAUST ............................................................................. 11FUEL TANK ........................................................................... 12TCI MAGNETO ..................................................................... 13GOVERNOR ......................................................................... 14WATER PUMP 1 ................................................................... 15WATER PUMP 2 ................................................................... 17

INDEXNUMERICAL INDEX ............................................................. 19

1

FIG. 1 CYLINDER HEAD

REF.NO. PART NO. DESCRIPTION

YP

20

YP

30 REMARKS

1 YJA–10000–01–01 GASKET, CYLINDER HEAD 1 1

2 YJA–10000–02–02 COVER SUBASSY, CYLINDER HEAD 1 1

3 YJA–10003–99–01 GASKET, CYLINDER HEAD COVER 1 1

4 YJA–10000–04–02 TUBE, BREATHER 1 1

5 YJA–10004–00–01 BOLT 4 4

6 YJA–10000–06–01 STUD 2 2

7 YJA–10000–07–01 STUD 2 2

8 YJA–10000–08–01 PIN 2 2

9 YJA–10000–09–01 BOLT, CYLINDER HEAD 4 4

10 YJA–10000–92–01 PLUG, SPARK 1 1

11 YJA–10002–08–01 HEAD SUBASSEMBLY, CYLINDER 1 1

2

FIG. 2 CRANKCASE


YP

20

YP

30 REMARKS

1 YJA–10000–93–02 CRANKCASE SUBASSEMBLY. 1 1

2 YJA–10000–14–01 GEAR ASSY, GOVERNOR 1 1

3 YJA–10009–38–01 .SLIDER, GOVERNOR 1 1

4 YJA–10000–20–01 .WASHER, GOVERNOR GEAR 2 2

5 YJA–10000–15–01 ARM, GOVERNOR 1 1

6 YJA–10000–16–01 BOLT, DRAIN PLUG 2 2

7 YJA–10000–17–01 WASHER 2 2

8 YJA–10004–04–01 BEARING 1 1

9 YJA–10000–19–02 SEAL, OIL 1 1

10 YJA–10000–20–01 WASHER, GOVERNOR GEAR 1 1

11 YJA–10000–21–01 PIN 1 1

3

FIG. 3 CRANKCASE COVER


YP

20

YP

30 REMARKS

1 YJA–10000–23–03 COVER ASSY, CRANKCASE 1 1

2 YJA–10004–04–01 BEARING 1 1

3 YJA–10000–19–02 SEAL, OIL 1 1

4 YJA–10000–24–01 GASKET, CRANKCASE 1 1

5 YJA–10000–25–01 PIN 2 2

6 YJA–10004–05–01 DIPSTICK SUBASSEMBLY, OIL 1 1

7 YJA–10009–39–01 .RING, SEAL 1 1

8 YJA–10004–06–01 PLUG SUBASSEMBLY, ENGINE OIL 1 1

9 YJA–10009–39–01 .RING, SEAL 1 1

10 YJA–10004–07–01 BOLT 6 6

4

FIG. 4 CRANKSHAFT


YP

20

YP

30 REMARKS

1 YJA–10000–29–02 CRANKSHAFT ASSY. 1 1

2 YJA–10009–40–01 .KEY 1 1

5

FIG. 5 CRANKSHAFT & PISTON


YP

20

YP

30 REMARKS

1 YJA–10000–31–01 CLIP, PISTON PIN 2 2

2 YJA–10006–93–01 PISTON 1 1

3 YJA–10000–33–01 PIN, PISTON 1 1

4 YJA–10000–34–01 ROD, CONNECTING 1 1

5 YJA–10009–41–01 .BOLT, CONNECTING ROD 2 2

6 YJA–10080–02–01 PISTON RING SET(K180) 1 1

6

FIG. 6 CAMSHAFT & VALVE


YP

20

YP

30 REMARKS

1 YJA–10000–37–01 CAMSHAFT ASSY. 1 1

2 YJA–10004–90–01 VALVE, EXHAUST 1 1

3 YJA–10000–39–01 VALVE, INTAKE 1 1

4 YJA–10000–40–01 SEAT, VALVE SPRING 1 1

5 YJA–10000–41–01 RETAINER, EXHAUST VALVE 1 1

6 YJA–10000–42–01 ROTATOR, VALVE 1 1

7 YJA–10000–43–01 SEAL, VALVE STEM 1 1

8 YJA–10000–44–01 LIFTER, VALVE 2 2

9 YJA–10000–45–01 ROD, VALVE PUSH 2 2

10 YJA–10004–91–01 PLATE SUBASSY, LIFTER STOPPER 1 1

11 YJA–10000–47–02 BOLT, VALVE ADJUSTING 2 2

12 YJA–10000–48–02 ROCKER, VALVE 2 2

13 YJA–10000–49–02 NUT, VALVE ADJUSTING 2 2

14 YJA–10000–50–02 NUT, VALVE LOCK 2 2

15 YJA–10000–51–01 SPRING, VALVE 2 2

7

FIG. 7 STARTER PULLEY


YP

20

YP

30 REMARKS

1 YJA–10006–07–01 STARTER ASSY, RECOIL 1 1

2 YJA–10009–42–01 .HANDLE CORE 1 1

3 YJA–10009–43–01 .HANDLE, STARTER 1 1

4 YJA–10009–50–01 .CABLE, RECOIL STARTER 1 1

5 YJA–10004–63–01 BOLT 3 3

6 YJA–10008–12–01 RECOIL LABEL (YAMAHA) 1 1

8

FIG. 8 AIR SHROUD & FAN


YP

20

YP

30 REMARKS

1 YJA–10005–04–01 SHROUD 1 1

2 YJA–10000–54–01 SHROUD, CYLINDER BODY 1 1

3 YJA–10000–55–02 SHIELD, LOWER 1 1

4 YJA–10000–94–02 SWITCH SUBASSY, STOP ENGINE 1 1

5 YJA–10004–14–01 BOLT 2 2

6 YJA–10000–61–02 BOLT 1 1

7 YJA–10004–00–01 BOLT 4 4

9

FIG. 9 CARBURETOR


YP

20

YP

30 REMARKS

1 YJA–10000–62–01 CARBURETOR ASSY. 1 1

2 YJA–10000–63–01 GASKET, AIR CLEANER 1 1

3 YJA–10000–64–01 GASKET, CARBURETOR 1 1

4 YJA–10000–65–01 PLATE, CARBURETOR INSULATOR 1 1

5 YJA–10000–66–02 GASKET, CARBURETOR INSULATOR 1 1

10

FIG. 10 INTAKE


YP

20

YP

30 REMARKS

1 YJA–10000–68–01 CLEANER, AIR 1 1

2 YJA–10009–48–01 .ELEMENT SUBASSY, AIR CLEANER 1 1

3 YJA–10009–44–01 ..AIR FILTER ELEMENT 1 1

4 YJA–10009–45–01 ..RING, SEAL 1 1

5 YJA–10000–69–01 NUT 2 2

11

FIG. 11 EXHAUST


YP

20

YP

30 REMARKS

1 YJA–10000–70–01 GASKET, EXHAUST OUTLET 1 1

2 YJA–10000–71–01 NUT 2 2

3 YJA–10000–72–01 MUFFLER ASSY. 1 1

12

FIG. 12 FUEL TANK


YP

20

YP

30 REMARKS

1 YJA–10008–09–01 TANK,FUEL(YAMAHA BLUE) 1 1

2 YJA–10002–17–01 STRAINER, FUEL 1 1

3 YJA–10000–75–02 COVER, FUEL TANK 1 1

4 YJA–10000–76–01 OUTLET SUBASSY, FUEL TANK OIL 1 1

5 YJA–10000–77–01 COLLAR 2 2

6 YJA–10000–78–01 TUBE, FUEL 1 1

7 YJA–10004–19–01 BOLT 1 1

8 YJA–10000–69–01 NUT 2 2

9 YJA–10004–20–01 JACKET, RUBBER 1 1

13

FIG. 13 TCI MAGNETO


YP

20

YP

30 REMARKS

1 YJA–10000–80–01 NUT, FLYWHEEL 1 1

2 YJA–10004–21–02 PULLEY, STARTER 1 1

3 YJA–10000–82–01 IMPELLER 1 1

4 YJA–10000–83–01 FLYWHEEL SUBASSEMBLY 1 1

5 YJA–10004–22–01 BOLT 2 2

6 YJA–10000–95–01 COIL, IGNITION 1 1

7 YJA–10009–46–01 .CAP, SPARK PLUG 1 1

14

FIG. 14 GOVERNOR


YP

20

YP

30 REMARKS

1 YJA–10000–86–01 CONTROL ASSY, THROTTLE 1 1

2 YJA–10004–23–01 SPRING, GOVERNOR 1 1

3 YJA–10000–88–01 ROD, GOVERNEOR 1 1

4 YJA–10000–89–01 SPRING, VALVE RETURNING 1 1

5 YJA–10000–90–01 SUPPORT SUBASSEMBLY, GOVERNOR 1 1

6 YJA–10004–14–01 BOLT 2 2

7 YJA–10000–91–01 BOLT, GOVERNOR SUPPORT 1 1

8 YJA–10000–69–01 NUT 1 1

15

FIG. 15 WATER PUMP 1


YP

20

YP

30 REMARKS

1 YJA–01125–78–02 CASE, PUMP 1 1

2 YJA–01126–62–04 SUCTION FLANGE 1

3 YJA–01126–65–02 CHECK VALVE 1

4 YJA–01180–78–02 PLUG 2

5 YJA–01212–26–02 FLANGE BRACKET 1

6 YJA–01209–33–02 HOUSING, IMPELLER 1

7 YJA–01212–27–01 IMPELLER 1

8 YJA–01132–45–01 DELIVERY FLANGE 1

9 YJA–01105–41–02 GASKET, FLANGE OUTLET 1

10 YJA–01270–71–01 BASE SET 1

11 YJA–01104–91–02 ADJUSTING WASHER 3 UN

12 YJA–01106–64–02 MECHANICAL SEAL 1

13 YJA–01170–26–04 COUPLING SET 2

14 YJA–01133–90–03 .COUPLING 1

15 YJA–01103–56–06 .NIPPLE 1

16 YJA–01133–91–02 .COUPLING PACKING 1

17 YJA–01212–58–01 STRAINER 1

18 YJA–01200–86–01 HOSE BAND 3

19 YJA–01150–14–02 O-RING 1

20 YJA–01127–92–02 O-RING 1

21 YJA–74311–90–45 BOLT, HEXAGON WITH WASHER 3




25 YJA–73453–20–76 BOLT, HEXAGON SOCKET HEAD 4

26 YJA–82741–90–08 NUT 4

27 YJA–85425–50–08 WASHER, SEAL 4

16



YP

20

YP

30 REMARKS

28 YJA–01222–80–01 SIDE PANEL LABEL 1

17



YP

20

YP

30 REMARKS

1 YJA–01127–95 PUMP CASING 1

2 YJA–01127–97 SUCTION FLANGE 1

3 YJA–01127–99 CHECK VALVE 1

4 YJA–01180–78 PLUG SET(20A) 1

5 YJA–01213–04 FLANGE BRACKET 1

6 YJA–01210–47 VOLUTE CASING 1

7 YJA–01210–46 IMPELLER 1

8 YJA–01132–43 DELIVERY FLANGE 1

9 YJA–01270–73 BASE SET 1

10 YJA–01104–91 ADJUSTING WASHER 3 UN

11 YJA–01180–79 PLUG 1

12 YJA–01105–84 FLANGE PACKING 1

13 YJA–01106–64 MECHANICAL SEAL 1

14 YJA–01170–28 COUPLING SET 2

15 YJA–01143–75 .COUPLING 1

16 YJA–01103–01 .NIPPLE 1

17 YJA–01143–78 .COUPLING PACKING 1

18 YJA–01210–66 HOSE BAND 3

19 YJA–01181–95 STRAINER 1

20 YJA–01150–15 O-RING 1

21 YJA–01139–89 O-RING 1



24 YJA–74311–90–53 BOLT 4

25 YJA–73453–20–76 BOLT, HEXAGON SOCKET HEAD 4

26 YJA–82741–90–08 NUT 4

27 YJA–85425–50–08 WASHER, SEAL 4

18



YP

20

YP

30 REMARKS

28 YJA–01222–81 SIDE PANEL LABEL 1

19

NUMERICAL INDEX

PART NO. REF.

NO.

YJA–01103–01 16 – 16YJA–01103–56–06 15 – 15YJA–01104–91 16 – 10YJA–01104–91–02 15 – 11YJA–01105–41–02 15 – 9YJA–01105–84 16 – 12YJA–01106–64 16 – 13YJA–01106–64–02 15 – 12YJA–01125–78–02 15 – 1YJA–01126–62–04 15 – 2YJA–01126–65–02 15 – 3YJA–01127–92–02 15 – 20YJA–01127–95 16 – 1YJA–01127–97 16 – 2YJA–01127–99 16 – 3YJA–01132–43 16 – 8YJA–01132–45–01 15 – 8YJA–01133–90–03 15 – 14YJA–01133–91–02 15 – 16YJA–01139–89 16 – 21YJA–01143–75 16 – 15YJA–01143–78 16 – 17YJA–01150–14–02 15 – 19YJA–01150–15 16 – 20YJA–01170–26–04 15 – 13YJA–01170–28 16 – 14YJA–01180–78 16 – 4YJA–01180–78–02 15 – 4YJA–01180–79 16 – 11YJA–01181–95 16 – 19YJA–01200–86–01 15 – 18YJA–01209–33–02 15 – 6YJA–01210–46 16 – 7YJA–01210–47 16 – 6YJA–01210–66 16 – 18YJA–01212–26–02 15 – 5YJA–01212–27–01 15 – 7YJA–01212–58–01 15 – 17YJA–01213–04 16 – 5YJA–01222–80–01 15 – 28YJA–01222–81 16 – 28YJA–01270–71–01 15 – 10YJA–01270–73 16 – 9YJA–10000–01–01 1 – 1YJA–10000–02–02 1 – 2YJA–10000–04–02 1 – 4YJA–10000–06–01 1 – 6YJA–10000–07–01 1 – 7

YJA–10000–08–01 1 – 8YJA–10000–09–01 1 – 9YJA–10000–14–01 2 – 2YJA–10000–15–01 2 – 5YJA–10000–16–01 2 – 6YJA–10000–17–01 2 – 7YJA–10000–19–02 2 – 9

3 – 3YJA–10000–20–01 2 – 4

2 – 10YJA–10000–21–01 2 – 11YJA–10000–23–03 3 – 1YJA–10000–24–01 3 – 4YJA–10000–25–01 3 – 5YJA–10000–29–02 4 – 1YJA–10000–31–01 5 – 1YJA–10000–33–01 5 – 3YJA–10000–34–01 5 – 4YJA–10000–37–01 6 – 1YJA–10000–39–01 6 – 3YJA–10000–40–01 6 – 4YJA–10000–41–01 6 – 5YJA–10000–42–01 6 – 6YJA–10000–43–01 6 – 7YJA–10000–44–01 6 – 8YJA–10000–45–01 6 – 9YJA–10000–47–02 6 – 11YJA–10000–48–02 6 – 12YJA–10000–49–02 6 – 13YJA–10000–50–02 6 – 14YJA–10000–51–01 6 – 15YJA–10000–54–01 8 – 2YJA–10000–55–02 8 – 3YJA–10000–61–02 8 – 6YJA–10000–62–01 9 – 1YJA–10000–63–01 9 – 2YJA–10000–64–01 9 – 3YJA–10000–65–01 9 – 4YJA–10000–66–02 9 – 5YJA–10000–68–01 10 – 1YJA–10000–69–01 10 – 5

12 – 814 – 8

YJA–10000–70–01 11 – 1YJA–10000–71–01 11 – 2YJA–10000–72–01 11 – 3YJA–10000–75–02 12 – 3YJA–10000–76–01 12 – 4

PART NO. REF.NO.

YJA–10000–77–01 12 – 5YJA–10000–78–01 12 – 6YJA–10000–80–01 13 – 1YJA–10000–82–01 13 – 3YJA–10000–83–01 13 – 4YJA–10000–86–01 14 – 1YJA–10000–88–01 14 – 3YJA–10000–89–01 14 – 4YJA–10000–90–01 14 – 5YJA–10000–91–01 14 – 7YJA–10000–92–01 1 – 10YJA–10000–93–02 2 – 1YJA–10000–94–02 8 – 4YJA–10000–95–01 13 – 6YJA–10002–08–01 1 – 11YJA–10002–17–01 12 – 2YJA–10003–99–01 1 – 3YJA–10004–00–01 1 – 5

8 – 7YJA–10004–04–01 2 – 8

3 – 2YJA–10004–05–01 3 – 6YJA–10004–06–01 3 – 8YJA–10004–07–01 3 – 10YJA–10004–14–01 8 – 5

14 – 6YJA–10004–19–01 12 – 7YJA–10004–20–01 12 – 9YJA–10004–21–02 13 – 2YJA–10004–22–01 13 – 5YJA–10004–23–01 14 – 2YJA–10004–63–01 7 – 5YJA–10004–90–01 6 – 2YJA–10004–91–01 6 – 10YJA–10005–04–01 8 – 1YJA–10006–07–01 7 – 1YJA–10006–93–01 5 – 2YJA–10008–09–01 12 – 1YJA–10008–12–01 7 – 6YJA–10009–38–01 2 – 3YJA–10009–39–01 3 – 7

3 – 9YJA–10009–40–01 4 – 2YJA–10009–41–01 5 – 5YJA–10009–42–01 7 – 2YJA–10009–43–01 7 – 3YJA–10009–44–01 10 – 3YJA–10009–45–01 10 – 4

PART NO. REF.NO.

YJA–10009–46–01 13 – 7YJA–10009–48–01 10 – 2YJA–10009–50–01 7 – 4YJA–10080–02–01 5 – 6YJA–73453–20–76 15 – 25

16 – 25YJA–74311–90–45 15 – 21YJA–74311–90–46 15 – 24YJA–74311–90–47 15 – 22YJA–74311–90–51 15 – 23YJA–74311–90–53 16 – 24YJA–74311–90–61 16 – 22YJA–74311–90–63 16 – 23YJA–82741–90–08 15 – 26

16 – 26YJA–85425–50–08 15 – 27

16 – 27

PART NO. REF.NO. PART NO. REF.

NO. PART NO. REF.NO.

YP20C (Q9C9) CSA, RUS, SEA YP30C - global.yamaha-motor.com · 3 fig. 3 crankcase cover ref. no....

Documents

Transcript of YP20C (Q9C9) CSA, RUS, SEA YP30C - global.yamaha-motor.com · 3 fig. 3 crankcase cover ref. no....