YOUR STRUCTURES FOR LESS STRENGTH REIMAGINED · 2019. 2. 15. · ASTM 3039 E-Modulus (Mpa) ASTM...
Transcript of YOUR STRUCTURES FOR LESS STRENGTH REIMAGINED · 2019. 2. 15. · ASTM 3039 E-Modulus (Mpa) ASTM...
STRENGTHREIMAGINED
CarbonWrap®
CarbonWrap® technology is a cost-effective and innovative solution for restoring the world’s infrastructure. It doesn’t just repair degraded structures; it actually makes them stronger than new. It makes buildings safer, pipelines last longer, and roads and bridges stronger. It can also protect against explosions and mitigate the harmful effects of seismic forces.
Unlike traditional retrofit or reconstruction techniques that require demolition and reconstruction of part or all of failing structures, CarbonWrap® goes right over the existing substrate. This minimizes disruption during repair and saves significantly on installation time and costs. Applied in the form of a flexible fabric during installation, it is then saturated with a resin matrix, allowing it to harden to a strong, unyielding material with a strength-to-weight ratio that exceeds fifty times that of steel.
DowAksa TurkeyMiralay Şefik Bey Sk., Akhan No:15
34437 Gümüşsuyu/İstanbulTurkey
Phone: +90 212 251 45 00
DowAksa Global Composites CenterMerkez Mahallesi
Açelya 2 Caddesi No:3Taşköprü-Çiftlikköy
Yalova, TurkeyPhone: +90 226 353 25 45
[email protected]@dowaksa.com
[email protected]@dowaksa.com
www.dowaksa.com
Advantages include:• High strength with low weight• Minimal change to structure’s shape, weight or appearance• Corrosion resistance• Thermal compatibility• Flexible wrap conforms to any shape• Excellent fatigue behavior• Faster repair than alternative methods• Welding and heavy equipment not needed• Minimal disruption and noise during preparation or installation• Low total cost
CARBONWRAP® SYSTEMS:UPGRADE YOUR STRUCTURES
FOR LESS
DowAksa was formed in 2012, combining the strengths of two companies, The Dow Chemical Company, a global leader in providing materials science solutions, and Aksa, the number one producer of acrylic fibers.
The 50:50 joint venture offers high-quality, reliably supplied, competitively priced carbon fiber for industrial use, focusedon the transportation, energy, defense and infrastructure markets.
As a fully integrated solution provider, DowAksa has both the capacity and commitment to reliably meet the unique demands of carbon fiber customers worldwide.
QUALITY ANDSUSTAINABILITYAt DowAksa, we work to ensure complete customer satisfaction, a mindset that is adopted by all our employees.
We are committed to safety and sustainable development across all our operations and use technologies that are the most appropriate and most protective possible to people and the environment.
CarbonWrap 230+ CarbonWrap 530+ CarbonWrap Resin Laminate+
Resin Hardener Resin Hardener Resin Hardener
System specification
Colour White Dark Grey Light Light yellow White Black
Viscosity (25°C), ISO 2555 (RVT) 200-700 (N=7/2 rpm), Pas 100 -300 (N=6/2 rpm), Pas 4000-10000 (N=4/20 rpm), mPas 15-50 (N=2/20 rpm), mPas 700-1100 (N=7/2 rpm), Pas 1100-2000 (N=6/2 rpm), Pas
Density (25°C), g/ml 1,27-1,45 1,30-1,45 1,10 - 1,30 1,00-1,10 1,79-1,88 1,60-1,70
Mixing Ratio ( Wt/Wt) 2 1 100 30 2 1
Pot Life (20°C), min 35-40 35-40 30-40
Open time of bonding ( EN12189),min 45-105 40-105 45-105
Working time (6kg of mixed system on 4cm of thickness) EN ISO 9514, min
10°C: 85-95 20°C: 35-40 30°C: 20-25
10°C > 85 20°C > 35-40 30°C: 20-25
10°C: 85-95 20°C: 35-40 30°C: 20-25
Suggested application temperature 10-35°C 15-35°C 10-35°C
Curing time, days10°C: 15 20°C: 5 30°C: 3
10°C: 28 20°C: 7 30°C: 5
10°C: 15 20°C: 5 30°C: 3
Waiting time for over-application with chemical adhesion, hrs
10°C: 12-24 20°C: 6-18 30°C: 3-12
Working times are influenced by site conditions
10°C: 12-36 20°C: 6-18 30°C: 3-12
Working times are influenced by site conditions
10°C: 12-24 20°C: 6-18 30°C: 3-12
Working times are influenced by site conditions
Properties determined on standard specimens cured 7 days at room temperature
System colour Light Grey Light Yellow Grey
System density (25°C), g/ml (ASTM D792) 1,30-1,45 1,2-1,3 1,73-1,88
Flexural Modulus of Elasticity (25°C), Mpa(EN ISO 178/ASTM 790)
2500-3100 >2500 >4000
Shear Strength (snatch,plate-plate steel, 25°C), Mpa (EN 12188)
>14 >12 >14
Glass transition temperature (ASTM D3418) 54°C -60°C 55°C -60°C 52°C -60°C
Maximum using temperature in continuous 45°C -50°C 45°C -50°C 45°C -50°C
FABRIC
Product Code Fiber Type Width (mm)Fiber Direction
Weaving Style Areal Weight g/m2 Warp WeftTensile Strength (Mpa) ASTM 3039
E-Modulus (Mpa) ASTM 3039
Elongation at Break (%)
Roll Length (m)
Package
CarbonWrap 230 High Strength CF 150 300 600 00 plain 230 +/- 10 A49/12K Glass Fiber (thermo fixed) 4900 240.000 2 50 1 roll in cardboard
CarbonWrap 300 High Strength CF - 300 500 00 plain 300 +/- 10 A49/12K Glass Fiber (thermo fixed) 4900 240.000 2 50 1 roll in cardboard
CarbonWrap 430 High Strength CF - 300 - 00 plain 430 +/- 10 A49/12K Glass Fiber (thermo fixed) 4900 240.000 2 50 1 roll in cardboard
CarbonWrap 530 High Strength CF 150 300 600 00 plain 530 +/-10A49/12K A42/24K
Glass Fiber (thermo fixed)4900 4200
240.000 2 50 1 roll in cardboard
CFU10T High Strength CF - 300 500 00 plain 340 +/- 10 A49/12K Glass Fiber (thermo fixed) 4900 240.000 2 50 1 roll in cardboard
CFB10T High Strength CF - 300 500 00/900 biaxial 340 +/- 10 A49/12K Glass Fiber (thermo fixed) 4900 240.000 2 50 1 roll in cardboard
CFU20T High Strength CF - 300 500 00 plain 680 +/- 10 A49/12K Glass Fiber (thermo fixed) 4900 240.000 2 50 1 roll in cardboard
CFB10T High Strength CF - 300 500 00/900 biaxial 680 +/- 10 A49/12K Glass Fiber (thermo fixed) 4900 240.000 2 50 1 roll in cardboard
LAMINATES
Product Code Fiber Type Width (mm) Fiber content Fiber Direction Fiber Tensile Strength, Mpa E- Modulus,Gpa Roll Length Package Best Before
CarbonWrap Lamel HSHigh Strength CF 50 50 100 100
65% 00 A49/12K >3400 165 100 (or requested) 1 roll No LimitedThickness 1,2 1,4 1,2 1,4
GRIDS
Name Fiber TypeCell Size
Fiber DirectionElongation at Break,%
Areal Weight g/m2 Warp WeftTensile Strength (Mpa) Warp
Tensile Strength (Mpa) Weft
E-Modulus (Gpa) ASTM 3039
Roll Length (m)
Package
CarbonWrap Grid 150/1200 High Strength CF 10*20 00/900 1,8 150 +/-10 12K 12K 2600 2100 245 50 1 roll in cardboard
CarbonWrap Grid 260/1200 High Strength CF 10*20 00/900 1,8 260 +/-10 24K 24K 2600 2100 245 50 1 roll in cardboard
CarbonWrap Grid 600/1000 High Strength CF 10*20 00/900 1,8 600 +/-10 50K 48K 2300 2900 245 50 1 roll in cardboard
CarbonWrap Grid 600/1000 High Strength CF 10*20 00/900 1,8 600 +/-10 50K 50K 2300 2300 245 50 1 roll in cardboard
CF Strengthening - Product Suggestion Table
Structural Strengthening Products
Application
Car
bonW
rap
Tape
230
Car
bonW
rap
Tape
300
Car
bonW
rap
Tape
430
Car
bonW
rap
Tape
530
Car
bonW
rap
Lam
el
Car
bonW
rap
Gri
d
Building Strengthening
Increasing Columns Shear Capacity √ √ √ √ √
Increasing Columns Ductility √ √ √ √ √
Increasing Beams Shear Capacity √ √ √ √ √
Increasing Beams Flexural Capacity √ √ √ √ √ √
Increasing Slabs Flexural Capacity √ √ √ √ √ √
Increasing Holes in Slabs Flexural Capacity √ √ √ √ √ √
Increasing Walls Shear Capacity √ √ √ √
Increasing Shear Walls Flexural Capacity √ √ √ √ √ √
Increasing Holes in Walls Flexural Capacity √ √ √ √ √ √
Strengthening Infillwalls √
Increasing Foundations and Supports Shear Capacity √ √ √ √ √
Increasing Foundations and Supports Flexural Capacity √ √ √ √ √ √
Increasing Foundations and Supports Ductility √ √ √ √ √
Viaduct and Bridge Strengthening
Increasing Columns Shear Capacity √ √ √ √ √
Increasing Columns Ductility √ √ √ √ √
Increasing Beams Shear Capacity √ √ √ √ √
Increasing Beams Flexural Capacity √ √ √ √ √ √
Increasing Slabs Flexural Capacity √ √ √ √ √ √
Port and Harbour Strengthening
Increasing Piles Shear Capacity √ √ √ √ √
Increasing Piles Ductility √ √ √ √ √
Increasing Beams Shear Capacity √ √ √ √ √
Increasing Beams Flexural Capacity √ √ √ √ √ √
Increasing Slabs Flexural Capacity √ √ √ √ √ √
Historage Strengthening
Strengthening Infillwalls √
Pipe Retrofitting √ √ √ √