Your engine overhaul. Your custom solution. - Al...
Transcript of Your engine overhaul. Your custom solution. - Al...
Your engine overhaul. Your custom solution.
marine Bundled repair solution3412C, 3412D, 3412E Engine Overhaul
BEFORE
TORN DOWN
AFTER
We have engineered it for performance.
You customize it for Your Work.Keep your vessel on the water longer — overhaul it with our new Cat® Marine Bundled Repair Solution. We have made it easy to order. Decide what makes sense for your engine or work with your Cat dealer to find the best option.
From Foundational to Optimal package levels, we are offering flexible repair options for a top end or major overhaul. Your Bundled Repair is available when you need it, parts come pre-packed and segmented for convenience. Cat parts are manufactured to precise specifications, engineered for reliable, high-quality overhauls.
You asked for improved pricing and a longer warranty — we listened. Delivered at a value price, your Bundled Repair Solution is backed by our standard, one-year parts warranty. Coverage is based on repair levels and applies even if you do the work. Due to variations based on region, see your local Cat dealer for Financing options and Customized Promotions available to you.
BuilDiNg liFE BAck iNTO ThE OcEARch ENgiNEThe engines powering the OCEARCH vessel earned 16,000 hours as a Bering Sea crab boat, before being purchased for shark research.
The crew worked with the Cat Dealer Network to overhaul the vessel’s engines with genuine Cat parts. The rebuild, complete in 2012, lowered their emission levels and reduced fuel consumption by 20 percent. “This made a huge impact from a cost perspective and for our ability to operate globally,” said Chris Fischer, OCEARCH founding chairman.
Overhauling with Cat products was important to the crew. Crossing the Atlantic twice in six months, they needed to trust their engines. “Once we departed, the next time we would see land would be 30 days later in South Africa,” Captain Jody Whitworth said.
foundationalExtend the life of your engine — replace components that get the most wear with a basic overhaul package.
foundationalExtend the life of your engine — replace components that get the most wear, with a basic overhaul package.
optimalBring your engine to original factory specifications and performance — our highest overhaul package, built on all our foundational features and benefits.
optimalBring your engine to original factory specifications and performance — our highest overhaul package, built on all our foundational features and benefits.
advancedKeep the features and benefits from our foundational package and add parts specific to your engine needs — customize your rebuild.
advancedKeep the features and benefits from our foundational package and add parts specific to your engine needs — customize your rebuild.
3412 top end overhaul 3412 major overhaul
• Bundled pricing to fit your budget• Engineered for reliable, high-quality overhauls• Fast, single shipment delivery
• Parts packaged for an efficient overhaul process• Incorporates all the latest engineering changes • Bundled pricing to fit your budget
• Engineered for reliable, high-quality overhauls• Fast, single shipment delivery
• Parts packaged for an efficient overhaul process• Incorporates all the latest engineering changes
Features and benefitsFeatures and benefits
Choose ONE OR mORE components Choose ONE OR mORE components
Choose All components Choose All components
Foundational Overhaul Kit
After Cooler and Lines Kit (ACL)
Expansion Tank Kit (EXP)
Single Cylinder Head Kit (SCH)
Single Fuel Injector Kit (SFI)
Fuel System Kit (F)
Heat Exchanger Kit (EXC)
Oil Cooler & Lines Kit (OCL)
Foundational Overhaul Kit
After Cooler & Lines Kit (ACL)
Expansion Tank Kit (EXP)
Single Cylinder Head Kit (SCH)
Single Fuel Injector Kit (SFI)
Fuel System Kit (F)
Heat Exchanger Kit (EXC)
Oil Cooler & Lines Kit (OCL)
Front Structure Kit (FS)
Rear Structure Kit (RS)
Central & Lower Structure Kit (CL)
Single Cylinder Liner Kit (SCL)
Foundational Overhaul Kit
Cylinder Head
Fuel Pump / HEUI Pump
Injectors / Nozzles
Turbo / Turbo Cartridge
Foundational Overhaul KitCylinder HeadCylinder PacksFuel Pump / HEUI PumpInjectors / NozzlesOil CoolerOil PumpTurbo / Turbo CartridgeWater Pump
Foundational Overhaul KitCylinder HeadCylinder PacksFuel Pump / HEUI PumpInjectors / NozzlesOil CoolerOil PumpTurbo / Turbo CartridgeWater Pump
Foundational Overhaul Kit
Cylinder Head
Fuel Pump / HEUI Pump
Injectors / Nozzles
Turbo / Turbo Cartridge
Includes:Gasket and Seals Kits
plus other 100 percent Replacement Parts (Fuel Filter, Oil Filter,
Regulator and more!)*
Includes:Gasket and Seals Kits
plus other 100 percent Replacement Parts (Fuel Filter, Oil Filter,
Regulator, Couplings, Rod Bearings and more!)*
Cylinder Head
Cylinder Head
Cylinder Head
Cylinder Head
Oil Cooler
Oil Cooler
Cylinder Pack
Cylinder Pack
Fuel Pump / HEUI Pump
Fuel Pump / HEUI Pump Fuel Pump / HEUI Pump
Fuel Pump / HEUI Pump
Injectors / Nozzles
Injectors / Nozzles
Injectors / Nozzles
Injectors / Nozzles
Turbo / Turbo Cartridge
Turbo / Turbo Cartridge
Turbo / Turbo Cartridge
Turbo / Turbo Cartridge
Oil Pump
Oil Pump
Choose Foundational Overhaul Kit plus one or more additional primary
components from this list*
Choose Foundational Overhaul Kit plus one or more additional primary
components from this list*
ask your dealer for customized promotions based on selected repair/ overhaul level
ask your dealer for customized promotions based on selected repair/ overhaul level
ask your dealer for customized promotions based on selected repair/ overhaul level
ask your dealer for customized promotions based on selected repair/ overhaul level
ask your dealer for customized promotions based on selected repair/ overhaul level
ask your dealer for customized promotions based on selected repair/ overhaul level
3412 TOp END OvERhAul – FOuNDATiONAl 3412 mAjOR OvERhAul – FOuNDATiONAl
3412 TOp END OvERhAul – ADvANcED3412 mAjOR OvERhAul – ADvANcED
3412 mAjOR OvERhAul – ADvANcED3412 TOp END OvERhAul – OpTimAl
X X
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XXXXXXXXX
XXXXX
X X
X X
X
X
X
X XX
X
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XChoose Foundational Overhaul Kit and all primary components
from this list*
Choose Foundational Overhaul Kit and all primary components
from this list*
* Contents might vary based on engine configuration.
Notes:
1 Cylinder Head Groups include valves and springs.2 HEUI™ Injector part numbers shown here include a quantity of (1) Injector.3 Injection Nozzle part numbers shown here include a quantity of (1) Injector.4 Series Turbochargers.5 A complete set of (6) Standard Rod Bearing part number 3285574 is included in Standard Rebuild Kit.6 Main Bearings are not included in the Standard Repair Kits and must be ordered separately, depending on engine condition.7 Standard Crankshaft Main Bearing Kit includes a complete set of Standard Main Bearings and Thrust Plates.
3412 mARiNE ENgiNE OvERhAul – RElATED pARTS mATRiX
1302549
1243400
1790769
1790770
7W7584
4W3920
4N2247
1790771
1855890
1W0733
1793232
1835416
1790775
1790778
1790773
1433523
1433522
1054832
1054833
2385363
2385357
2385359
2385355
1326105
1326109
1483588
1483596
1483589
1483597
2388191
2388190
1778882
1778881
1539100
1539101
1833882
1765664
1765733
1833885
3412c
3412cmarine gS
3412c pEEc
3412D
3412E
60M1-UP
9BR1-UP
3JK1-UP
4121-UP
RLR1-UP
RTY1-UP
1EZ4389-UP
1EZ4389-UP
REA 1-UP
9KS 1-UP
9PW 1-UP
REMAN
0R4636
0R1572
0R1572
0R4636
0R1572
0R4636
10R1438
0R1572
0R4636
N/A
10R4401
10R8409
NEW
1413228
1413228
2055792
1413228
2055792
1413228
1413228
1413228
1700169
1700169
NEW
4W5477
4W5477
1057573
4W5477
1057573
1057573
1057573
4W5477
1491950
1491950
NEW
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
2352026
2352026
NEW
7C0145
7C0145
7C0145
7C0145
7C0145
7C0145
7C0145
7C0145
7C0145
NEW
6N1030
1W0729
6N1030
6N1030
6N1030
6N1030
6N1030
6N1030
1161980
1161980
NEW
3520200
3520204
3520200
3520200
3520200
3520200
3520200
3520200
3520200
3520200
NEW
3285574
4W5702
4W5702
NEW
3178766
4W5698
4W5699
4W5700
4W5701
2531752
2436718
SIZE
StandardBearing
0.635mm Undersize
1.270mm Undersize
SIZE/DESCRIPTION
StandardBearing
0.635mm Undersize
1.270mm Undersize
0.63mm Oversize
0.63mm Oversize / 0.63mm Undersize
Thrust Plate
Standard Crankshaft Main Bearing Kit
NEW
6N2020
4W1148
4W1232
6N2020
7C6703
4W1232
4W1148
6N2020
4P8576
4W1232
4W1148
6N2020
4P8576
4P2783 / 10202904
4P2784 / 10202904
7E0474
7E0475
2459734
2432567
4W1232
NEW
6N3902
4W1225
6N3902
4N7601
4W1225
6N3902
1411468
4W1225
6N3902
1411468
4P2785 / 10202924
1198514
N/A
1497499
1497499
4W1225
REMAN
0R5904
0R5363
0R5904
0R5889
0R5363
0R5904
0R7193
0R5363
0R5904
0R7193
10R 8933 / 0R71584
0R6950
0R6953
N/A
N/A
0R5363
REMAN
N/A
10R8250
N/A
0R5953
10R8250
N/A
N/A
10R8250
N/A
N/A
4P2783 / 10202904
4P2784 / 10202904
N/A
10R1965
10R2313
10R8250
REMAN
20R0520
20R0520
10R1479
20R0520
10R1479
20R0520
20R0520
20R0520
10R9919
10R9919
REMAN
10R7907
10R7907
10R8715
10R7907
10R8715
10R8715
10R8715
20R0520
20R0962
20R0962
REMAN
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
10R1001
10R1001
REMAN
0R5513
0R5513
0R5513
0R5513
0R5513
0R5513
0R5513
0R5513
0R5513
REMAN
0R4999
0R9448
0R4999
0R4999
0R4999
0R4999
0R4999
0R4999
0R8210
0R8210
REMAN
0R4680
0R8802
0R4680
0R4680
0R4680
0R4680
0R4680
0R4680
0R4680
0R4680
NEW
4W6068
1083696
4W6068
4W6073
1083695
1086633
4W6073
1083685
4P7681
6I2358
6I2358
4W8680
N/A
N/A
REMAN
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
UPGRADE TO NEW
20R0523
20R0523
10R0761
20R0523
10R0761
20R0523
20R0523
20R0523
10R5979
10R5979
NEW
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
1986877
1535938
1747526
REMAN
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
NEW
4W7019
7W7026
4W7018
4W7019
7W7031
4W7018
1301804
7W7031
4W7018
1301804
1301804
1301806
2399634
2399633
N/A
N/A
REMAN
0R3536
0R3423
0R3422
0R3536
0R8785
0R3422
0R8787
0R8785
0R3422
0R8787
0R8787
0R8788
10R8992
10R8991
N/A
N/A
ENgiNE mODEl
ENgiNE SERiAlNumBER pREFiX
ENgiNEARR
cyliNDERpAck cyliNDER hEAD gROup1
FuEl iNjEcTOR2
FuEl iNjEcTiON NOzzlE3
FuEl TRANSFER pump hEui pump Oil cOOlER cOREOil pump
mEchANicAl FuEl pump TuRBO4 TuRBO cARTRiDgE WATER pump ROD BEARiNg5 mAiN BEARiNgS,6 &
ThRuST plATE7
PEDJ0139 November 2012
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress, as well as corporateand product identity used herein, are trademarks of Caterpillar and may not be used without permission.© 2012 Caterpillar. All Rights Reserved.
chOOSE yOuR 3412 mARiNE ENgiNE OvERhAul kiT
3412c
3412c marine gS
3412c pEEc
3412D
3412E
60M1-UP
9BR1-UP
3JK1-UP
4121-UP
RLR1-UP
RTY1-UP
1EZ4389-UP
REA 1-UP
9KS 1-UP
9PW1-UP
4W3920 4N2247 1790770 1855890 7W7584 17907711243400 1302549 1W0733 1790769
1793232 17907751790773 1790778 1835416
1433523 1433522 1054832 1054833
2385363 2385357 2385355 2385359
1326105
1326109
1483588 1483596
1483589 1483597
2388191 2388190
1778882 1778881 1539100 1539101
1833882 1765664 1765733 1833885
4219722
4219723
4219726
4219723
4219726
4219721
4219724
4219727
4219725
4219728
4198233
4198232
4219719
4198232
4219719
4198230
4198240
4198235
4198234
4198236
ENgiNE mODElENgiNE
ARRANgEmENTENgiNE SERiAl
NumBER pREFiXTOp END
OvERhAul kiT pART # mAjOR
OvERhAul kiT pART #
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