Your Cutting Tool Solution for END MILLS

Your Cutting Tool Solution for

END MILLS

HIGH PERFORMANCE END MILLS

List 9707 Fractional SizesList 9708 Metric Sizes

AQUA V MILL FIVE FLUTE CORNER RADIUSP 14P18, 19


AQUA V MILL FIVE FLUTE BALL NOSEP15P18, 19


AQUA MILL HARDP21P24


AQUA MILL HARD BALL NOSEP23P25


AQUA MILL HARD CORNER RADIUSP22P24


AQUA V MILL FOUR FLUTEP 11P16, 17


AQUA V MILL FOUR FLUTE CORNER RADIUSP12P16, 17


AQUA V MILL FIVE FLUTEP13P18, 19

1

END MILLS / VISUAL INDEX

Specs/SizesSpeeds/Feeds

AQ Mill

Variable

V

AQ Mill

AQ Mill

Variable

V

AQ Mill

Variable

V

AQ Mill

Variable

V

AQ Mill

AQ Mill

> 1/2, >12

AQ Mill

> 1/2, 4,6,8

h6

Variable

Vh6

h6

h6

h6

h6

h6

h6

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

2



List 9717

ALH MILL P26P29, 30

List 9718Fractional SizesMetric Sizes


ALH MILL CORNER RADIUSP27p29, 30

ALH MILL BALL NOSEP28p29, 30

List 9721List 9722 Metric Sizes

Fractional Sizes

NEW NACHI End Mill Series

h6

h6

h6

NEW

NEW

NEW

3



DLC MILLP31p31

List 6231HD Fractional Sizes

List 6485

AG-MILL ROUGHINGP32p32

List 6403

AG-MILL HEAVY P33p33

List 6367

ROUGHING AND FINISHING (HEAVY DUTY) END MILL

P34p35

List 6367X P34p35

List 6303

ROUGHING (HOG) END MILL

P36p38

List 6303X P36p38

List 6307 P37p38

Fractional Sizes

Fractional Sizes

List 6233

TWO FLUTE END MILL LONG SINGLE END

P40p41

TWO FLUTE END MILL SINGLE ENDP40p41

P42p45

MULTI FLUTE END MILL REGULAR SINGLE END, CENTER CUTTINGP43p45

P43p46

MULTI FLUTE END MILL LONG SINGLE END, CENTER CUTTINGP44p45

4


List 6230

List 6210

List 6211M

List 6211X

List 6213

List 6231

TWO FLUTE END MILL SINGLE END

P39p41

List 6231X P39p41


FOUR FLUTE END MILL SINGLE END

Chip Load vs. Chip ThicknessChip shape plays an important role in proper performance, chip evacuation, and heat management while milling. A thick-to-thin chip shape is ideal. This is created when radial width of cut is 50% or less. This is a part of the reason slotting can be so hard on cutters.

5

TECHNICAL INFORMATION

Shaping Up Your Chips

Chip load and chip thickness are commonly mistaken as being one and the same. This stems from traditional toolpaths engaging half of cutter diameter. As a round tool comes around to shear a chip, width of cut plays an important role in how thick that chip will be.

Now comes the fun part- compensating for chip thinning allows for increased feed rates. As radial width of cut decreases, feed rate increases to maintain the same chip thickness. Use the formula below to find your ideal cutting condition.

Adjusted Feed Rate =IPT x D

2 x (D x RDOC) – RDOC

IPT = IPT @ 50% RDOCD = Cutter DiameterRDOC = Radial Depth of Cut

Ball Nose End Mill

Ball nose end mills are commonly used for finishing contoured surfaces. Being a full radius end, depth of cut determines effective cutting diameter. Calculating the effective cutting diameter is necessary to determine proper feed and speed adjustments.

Effective Cutting Diameter =

Radial stepover is a major variable in determining surface finish. This will create a “scallop height”.

2 x ADOC x (D-ADOC)

Scallop Height

Radial StepoverEffective Cutting Diameter

ChipThickness

50% WOCY

X

ChipThickness

10% WOC


6

High Speed Machining

Machining 300 Series Stainless SteelTraditional Strategy½” 4 Flute End Mill290 SFM0.0027 IPT0.5XD Axial DOC0.3XD Radial WOC30 Minute Cycle

High Performance Tooling

HSM Strategy½” 4 Flute End Mill720 SFM0.0046 IPT1.5XD Axial DOC0.1XD Radial WOC18 Minute Cycle

High Speed Machining is a strategy used to decrease cycle time and increase tool life. HSM uses light radial width of cut and heavy axial depth of cut to remove a lot of material quickly. The light radial width of cut allows for faster feed rates. Using as much of the full LOC of the end mill promotes better work distribution through the flutes and leads to increased tool life. Along with increased feed rates, increased surface speed is also desirable with HSM. Because the tool is engaging less material, less heat is generated. SFM can be increased to achieve even faster cycle time.

Machining 300 Series Stainless SteelTraditional Strategy½” 4 Flute End Mill290 SFM0.0027 IPT0.5XD Axial DOC0.3XD Radial WOC22 Minute Cycle

HSM Meets Modern CAM

HSM Strategy½” 4 Flute End Mill720 SFM0.0046 IPT1.5XD Axial DOC0.1XD Radial WOC11 Minute Cycle

High Efficiency Machining is a strategy combining HSM and modern CAM software capabilities. HEM strategy uses paths that create consistent chip load, avoiding sharp turns and crunching in corners. Utilizing chip thinning calculation, light radial depths of cut allow for faster feed rates with the same actual chip thickness. This not only allows for parts to be machined faster, but also is much easier on tooling.


7

Entry Methods

Plunge • Ramp • Helix • PilotThe simplest way, and harshest way, to enter a pocket is to plunge into the part. Using a decreased feed rate, plunge to the desired depth and then start milling. This is extremely rough on tools and will lead to a short tool life, especially in harder materials.

Finishing Methods

Ramping down in a straight line offers an advantage over plunging.Using a slotting speed/feed and ramping down at a 1-3 degree

angle promote less tool wear than traditional plunging.

Ramping down in Using a slottin

angle

Helical ramp entry has always been known as a preferred method to enter a pocket. Using a slotting speed/feed and helixing down at a 1-3 degree angle promote less tool wear than traditional plunging.

Another common method to enter a pocket is to drill a pilot hole using a standard point drill. This leaves a drill point angle at the bottom of the pocket that must be cleaned up with the end mill.

a

Aub

Nachi offers a unique solution to pilot the starting hole with our Aqua EX Flat Bottom Drill. Creating this pilot hole allows for plunging straight down and getting to work.

This eliminates the need to mill out a drill point angle at the bottom of the pocket. This is the fastest way, and the best method for tool life.

Radial width of cut can play an important role in finishing. When taking a finish pass, it is important to keep the cutter engaged enough that it does not chatter. Two common methods can be used to eliminate chatter.

Taking a heavier cut can engage the tool more and prevent it from vibrating too much.

Tipping the balance between RPM and feed rate can engage the tool more to decrease vibration. Try decreasing RPM 5 or 10%, or increasing feed rate 5 or 10%.


8

Hard Milling

Read Your ChipsWhen hard milling, it is important to use air blow rather than coolant. Due to the high heat generated while machining hard materials, using coolant can cause a pulsating hot and cold effect that causes the carbide to fracture.

It is important to read your chips while hard milling. The goal is to machine just enough material to pull the heat out in the chip. This will cause the chips to discolor, being blue, gold, purple, etc.

A chip that is silver in color is a good indicator that the heat generated from milling is being left in the material and in the tool. This will lead to decreased tool life. This can also indicate that the tool is worn and near the end of it’s life.

Good Good

Bad

Nachi America offers a 72 hour turn around modification service on our full line of carbide end mills.

Weldon flats, corner radius, and different coatings can be applied using the EDP # from the table below.

Chip breakers can be added, as well. Since there are many different configurations for these, call for pricing based on the details of your request.


9

End Mill Alerations (Fractional)

End Mill Alerations (Metric)

Weldon Flat Corner Radius or Chamfer Coating

Weldon Flat Corner Radius or Chamfer Coating

EDP # Shank Ø EDP # Shank Ø EDP # Shank Ø

EDP # Shank Ø EDP # Shank Ø EDP # Shank Ø

ALT100031

ALT100032

ALT100033

ALT100034

ALT100035

ALT100036

ALT100037

ALT100038

0.1250

0.1875

0.2500

0.3125

0.3750

0.5000

0.6250

0.7500

ALT100039

ALT100040

ALT100041

ALT100042

ALT100043

ALT100044

ALT100045

ALT100046

ALT100047

ALT100048

ALT100049

ALT100050

ALT100051

ALT100052

ALT100053

ALT100054

0.1250

0.1875

0.2500

0.3125

0.3750

0.5000

0.6250

0.7500

0.1250

0.1875

0.2500

0.3125

0.3750

0.5000

0.6250

0.7500

ALT100001

ALT100002

ALT100003

ALT100004

ALT100005

ALT100006

ALT100007

ALT100008

ALT100009

ALT100010

3

4

5

6

8

10

12

16

18

20

ALT100011

ALT100012

ALT100013

ALT100014

ALT100015

ALT100016

ALT100017

ALT100018

ALT100019

ALT100020

ALT100021

ALT100022

ALT100023

ALT100024

ALT100025

ALT100026

ALT100027

ALT100028

ALT100029

ALT100030

3

4

5

6

8

10

12

16

18

20

3

4

5

6

8

10

12

16

18

20

* Contact your local sales rep or email: [email protected] for any questions regardingthe End Mill Modification service.

More information for Aqua V Mill & V Mill 5 Flute can be found on pages 11-19

• Cast Iron • Carbon Steel • Alloy Steel• Tool Steel • 300/400 Series SS • PH SS• Titanium • High Temp Alloys

• Variable helix, variable index to reduce vibrations and chatter• Excellent at HSM/HEM• Versatile across a range of materials• Available in Square End, Corner Radius• Aqua Mill Nano-layer Coating for high heat and wear resistance

Features

Work Materials

PerformanceFor High Performance Machining of a Range of Materials

10

TECHNICAL INFORMATION / Aqua V Mill

• Cast Iron • Carbon Steel • Alloy Steel• Tool Steel • 300/400 Series SS • PH SS• Titanium • High Temp Alloys

• Variable helix, variable index to reduce vibrations and chatter• Excellent at HSM/HEM• 5 Flute Design for faster feed rates and better surface finishes• Available in Square End, Corner Radius and Ball End• Aqua Mill Nano-layer Coating for high heat and wear resistance

Features

Work Materials

PerformanceFor High Performance Machining of a Range of Materials

Aqua V Mill - 4 Flute


Metric sizesList No. 9702 (Unit) : mm

41000001

41000002

41000003

41000004

41000005

41000006

41000007

41000008

41000009

41000010

EDP FlutesLength of

CutDiameterOverallLength

3

4

5

6

8

10

12

16

18

20

8

11

11

13

19

22

26

32

38

45

Cutting

1 per tube

Fractional SizesList No. 9701 (Unit) : mm

57

57

57

57

70

70

75

90

100

100

4

4

4

4

4

4

4

4

4

4

41000139

41000140

41000141

41000142

41000143

41000144

41000145

41000146

41000147

41000138

EDP FlutesLength of


3/16

1/4

5/16

3/8

3/8

1/2

1/2

5/8

3/4

1/8

0.4375

0.5000

0.8125

0.8750

1.1250

1.0000

1.2500

1.2500

1.5000

0.3750

Cutting

2.0

2.5

2.5

2.5

3.0

3.0

3.25

3.5

4.0

1.5 4

4

4

4

4

4

4

4

4

4

1


Aqua V Mill - 4 Flute AQ Mill

Variable

Vh6

WARNING: Cancer - www.P65Warnings.ca.gov!

12

(Unit) : mm

41000021

41000022

41000023

41000024

41000025

41000026

41000027

41000028

41000029

EDP FlutesLength ofCutDiameter

OverallLength

3

4

5

6

8

8

10

10

12

8

11

11

13

19

19

22

22

26

Cutting

1 per tube

57

57

57

57

70

70

80

80

90

4

4

4

4

4

4

4

4

4

0.3 CR 0.5 CR 1.0 CR 2.0 CR

41000030

41000031

41000032

41000033

41000034

41000035

41000036

12

12

16

16

18

18

20

26

26

32

32

38

38

45

90

90

90

90

100

100

100

4

4

4

4

4

4

4

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

Fractional sizesList No. 9703

41000181

41000182

41000183

41000184

41000185

41000186

41000187

41000189

41000190


OverallLength

1/8

3/16

1/4

5/16

3/8

1/2

1/2

1/2

1/2

0.3750

0.4375

0.5000

0.8125

0.8750

1.0000

1.2500

1.0000

1.0000

Cutting

1.50

2.00

2.50

2.50

2.50

3.00

3.25

3.00

3.00

4

4

4

4

4

4

4

4

4

0.015 CR 0.030 CR .120 CR

41000191

41000192

41000193

41000194

41000195

41000196

5/8

5/8

5/8

3/4

3/4

3/4

1.2500

1.2500

1.2500

1.5000

1.5000

1.5000

3.50

3.50

3.50

4.00

4.00

4.00

4

4

4

4

4

4

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

Metric SizesList No. 9704


Aqua V Mill - 4 Flute Corner Radius

0.060 CR

AQ Mill

Variable

Vh6


13

Metric SizesList No. 9706(Unit) : mm

1 per tube

EDP FlutesLength of


Cutting

41000011

41000012

31000014

41000014

41000015

41000016

41000017

41000018

41000019

41000020

3

4

5

6

8

10

12

16

18

20

8

11

11

13

19

22

26

32

38

45

57

57

57

57

70

70

75

90

100

100

5

5

5

5

5

5

5

5

5

5

Fractional SizesList No. 9705

EDP FlutesLength of


Cutting

41000148

41000149

05100014

41000151

41000152

41000153

41000154

41000155

41000156

41000157

5

5

5

5

5

5

5

5

5

5

1/8

1/8

1/8

3/16

3/16

3/16

1/4

1/4

5/16

1/4

0.2500

0.5000

0.7500

0.3125

0.5625

0.3750

0.7500

1.1250

0.4375

0.7500

1.50

1.50

2.50

2.00

2.00

2.50

2.00

3.00

2.00

2.50



41000158

41000159

41000160

41000161

41000162

41000163

41000164

5

5

5

5

5

5

5

5/16

5/16

5/16

3/8

3/8

3/8

3/8

0.8125

1.2500

0.5000

1.0000

1.2500

1.6250

2.1250

2.50

3.00

4.00

2.00

3.00

4.00

2.50

EDP FlutesLength of


Cutting

41000165

41000166

76100014

41000168

41000169

41000170

41000171

41000172

41000173

41000174

5

5

5

5

5

5

5

5

5

5

3/8

1/2

1/2

1/2

1/2

1/2

5/8

5/8

5/8

1/2

2.5000

0.6250

1.0000

1.2500

1.6250

3.2500

0.7500

1.6250

2.1250

2.1250

6.00

2.50

3.00

3.00

4.00

4.00

6.00

3.50

4.00

3.00

41000175

41000176

41000177

41000178

41000179

41000180

5

5

5

5

5

5

5/8

5/8

3/4

3/4

3/4

3/4

2.6250

3.2500

1.6250

2.3750

3.2500

1.0000

5.00

6.00

3.00

4.00

6.00

5.00

AQ Mill

Variable

Vh6



41000037

41000038

41000039

41000040

41000041

41000042

41000043

41000044

41000045

EDP FlutesLengthof CutDia.

OverallLength

3

4

5

6

8

8

10

10

12

8

11

11

13

19

19

22

22

26

Cutting

1 per tube

57

57

57

57

70

70

80

80

90

5

5

5

5

5

5

5

5

5

0.3CR

0.5CR

1.0CR

41000046

41000047

41000048

41000049

41000050

41000051

41000052

12

12

16

16

18

18

20

26

26

32

32

38

38

45

90

90

90

90

100

100

100

5

5

5

5

5

5

5

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X


41000197

41000198

41000199

41000200

41000201

41000202

41000203

41000204

41000205

EDP FlutesDia.

OverallLength

1/8

1/8

1/8

3/16

3/16

3/16

1/4

1/4

1/4

0.2500

0.5000

0.7500

0.3125

0.5625

0.7500

0.3750

0.7500

1.1250

Cutting

1.50

1.50

2.50

2.00

2.00

2.50

2.00

2.50

3.00

5

5

5

5

5

5

5

5

5

0.015 CR

0.030 CR

0.120 CR

41000206

41000207

41000208

41000209

5/16

5/16

5/16

5/16

0.4375

0.4375

0.8125

0.8125

2.00

2.00

2.50

2.50

5

5

5

5

X

X

X

X

X

X

X

X

X

X

X

X

X

4


Aqua V Mill - 5 Flute Corner Radius

0.060 CR

Lengthof Cut

2.0CR

41000210

41000211

41000212

41000213

5/16

5/16

3/8

3/8

1.2500

2.1250

0.5000

0.5000

3.00

4.00

2.00

2.00

5

5

5

5

41000214

41000215

41000216

41000217

3/8

3/8

3/8

3/8

1.0000

1.0000

1.0000

1.2500

2.50

2.50

2.50

3.00

5

5

5

5

41000218 3/8 1.6250 4.00 5

41000220 1/2 0.6250 2.50 5

41000219 3/8 2.5000 6.00 5

X

X

X

X

X

X

X

X

X

X

X

AQ Mill

Variable

Vh6


41000221

41000222

41000223

41000224

41000225

41000226

41000227

41000228

41000229

EDP FlutesDia.

OverallLength

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

0.6250

0.6250

1.0000

1.0000

1.0000

1.2500

1.6250

2.1250

3.2500

Cutting

2.50

2.50

3.00

3.00

3.00

3.00

4.00

4.00

6.00

5

5

5

5

5

5

5

5

5

0.015 CR

0.030 CR

0.120 CR

41000230

41000231

41000232

41000233

5/8

5/8

5/8

5/8

0.7500

0.7500

1.6250

1.6250

3.00

3.00

3.50

3.50

5

5

5

5

X

X

X

X

X

X

X

X

X

X

X

X

X

0.060 CR

Lengthof Cut

41000234

41000235

41000236

41000237

5/8

5/8

5/8

5/8

1.6250

2.1250

2.6250

3.2500

3.50

4.00

5.00

6.00

5

5

5

5

41000238

41000239

41000240

41000241

3/4

3/4

3/4

3/4

1.0000

1.0000

1.0000

1.6250

3.00

3.00

3.00

4.00

5

5

5

5

41000242 3/4 1.6250 4.00 5

41000245 3/4 3.2500 6.00 5

41000244 3/4 2.3750 5.00 5

X

X

X

X

X

X

X

X

X

X

X

41000243 3/4 1.6250 4.00 5X

15


1 per tube

EDP FlutesLength of


Cutting

41000053

41000054

55000014

41000056

41000057

41000058

41000059

41000060

41000061

41000062

3

4

5

6

8

10

12

16

18

20

8

11

11

13

19

22

26

32

38

45

57

57

57

57

70

90

90

100

100

100

5

5

5

5

5

5

5

5

5

5


EDP FlutesLength of


Cutting

41000246

41000247

41000248

41000249

41000250

41000251

41000252

41000253

5

5

5

5

5

5

5

5

1/8

1/8

1/8

3/16

3/16

3/16

1/4

1/4

0.2500

0.5000

0.7500

0.3125

0.5625

0.3750

0.7500

0.7500

1.5

1.5

2.5

2.0

2.0

2.5

2.0

2.5


Aqua V Mill - 5 Flute Ball Nose

41000254

41000255

41000256

41000257

41000258

41000259

41000260

5

5

5

5

5

5

5

1/4

5/16

5/16

5/16

3/8

3/8

3/8

1.1250

0.4375

0.8125

1.2500

0.5000

1.2500

1.0000

3.0

2.0

2.5

3.0

2.0

2.5

3.0

EDP FlutesLength of


Cutting

41000261

41000262

41000263

41000264

41000265

41000266

41000267

41000268

5

5

5

5

5

5

5

5

3/8

3/8

1/2

1/2

1/2

1/2

5/8

1/2

1.6250

1.6250

0.6250

1.0000

1.2500

1.6250

0.7500

1.6250

3.5

6.0

2.5

3.0

3.0

4.0

6.0

3.0

41000269

41000270

41000271

41000272

41000273

41000274

41000275

5

5

5

5

5

5

5

5/8

5/8

5/8

3/4

3/4

3/4

3/4

1.6250

2.1250

2.1250

1.0000

1.6250

2.3750

2.3750

3.5

4.0

6.0

3.0

4.0

5.0

6.0

AQ Mill

Variable

Vh6


31/84

3/1656

1/45/16

83/810

7/16121/29/165/8163/420

Depth of Cut

aa

ar

0.000760.00080.00100.001180.001230.001470.001550.001930.001940.00230.002410.002680.002880.003050.003430.00380.003830.004550.00477

16200153001210010200970081007650610060505100485043504050380034003050300025502400

1.5D

0.5D

Work Material

Milling Conditions

Mill Diam.

Cast Irons

RPM IPT

Tool Steels<40 HRC

Medium Alloy Steels4130/41401018/1020

440-500 SFM

Standard Milling Conditions

List No. 9701, 9702, 9703, 9704

Carbon Steels

6


IPM

49.249.048.447.947.847.547.447.046.946.946.846.546.746.446.646.446.046.445.8

0.00100.001090.001290.001480.001540.001790.001880.002270.002280.002660.002780.003060.003280.003450.003840.004240.004270.00500.00526

16500155001250010400990082507800620062005200495044504100390034503100310026002500

RPM IPT IPM

66.067.464.661.661.059.058.556.356.755.455.154.453.753.853.052.552.952.052.6

470-510 SFM

Stainless Steels400 Series


0.000760.00080.00100.001180.001230.001470.001550.001930.001940.00230.002410.002680.002880.003050.003430.00380.003830.004550.00477

1450013750110009200870073006900550054504600440039003650340030502750275023002200

RPM IPT IPM

44.044.044.043.242.942.842.842.442.342.342.541.742.141.541.841.842.141.942.0

410-450 SFM

0.000710.000760.000940.001120.001170.00140.001480.001840.001860.002210.002310.002570.002770.002930.003290.003660.003680.004380.0046

1450013750110009200870073006900550054504600440039003650340030502750275023002200

RPM IPT IPM

41.541.541.541.140.840.940.840.540.540.640.740.140.439.840.240.240.540.340.5

410-450 SFM

RPM IPT IPM

410-450 SFM

0.000760.000800.001010.001200.001260.001510.001600.00200.00200.002400.002520.002800.003020.003200.003600.00400.00400.004800.0050

125001190094507950760063006000480047004000380034003150300026502400235020001900

RPM IPT IPM

37.838.138.138.238.338.138.438.437.638.438.338.138.138.438.238.437.638.438.0

360-390 SFM

Stainless SteelsPH

0.000660.000690.000850.00100.00100.001240.001310.001610.001620.001920.00200.002220.002390.002530.002840.003140.003170.003760.00394

115001100087007300700058005500440044003700350031002900280025002200220018001800

RPM IPT IPM

30.330.529.629.228.028.728.728.428.628.428.027.627.828.328.427.727.927.028.4

330-360 SFM

Titanium Alloys

0.000590.000630.000790.000940.001000.001180.001250.001560.001580.001880.001970.002190.002360.002500.002810.003130.003150.003750.00394

8100765060505100485040503800305030502550240022002000190017001500150013001200

RPM IPT IPM

19.219.219.119.119.419.119.019.119.219.118.919.318.919.019.118.818.919.518.9

200-250 SFM

High Temp AlloysInconel, Haynes, etc.

0.000650.000690.000860.001020.001070.001290.001360.001700.001710.002040.002140.002370.002560.002710.003050.003390.003410.004060.00426

32503050250020501950160015501200120010001000900800750700600600500500

RPM IPT IPM

8.48.48.68.48.48.28.48.18.28.18.58.58.28.18.58.18.28.18.5

75-100 SFM

0.000710.000760.000940.001120.001170.00140.001480.001840.001860.002210.002310.002570.002770.002930.003290.003660.003680.004380.0046

1450013750110009200870073006900550054504600440039003650340030502750275023002200

41.541.541.541.140.840.940.840.540.540.640.740.140.439.840.240.240.540.340.5

0.3D 0.25D

Side Milling

31/84

3/1656

1/45/16

83/810

7/16121/29/165/8163/420

Depth of Cut

aa

ar

0.00070.00080.00100.00110.00120.00140.00150.00190.00190.00230.00240.00260.00290.00300.00340.00380.00380.00450.0047

175001650013100110001050087008250660065005500525047004350410036503300330027502600

1.5D

Work Material

Milling Conditions

Mill Diam.

Cast Irons

RPM IPT

Tool Steels<40 HRC


490-540 SFM

Carbon Steels

IPM

51.050.850.650.450.550.050.250.049.749.950.049.749.749.549.649.850.249.749.3

0.00090.00090.00120.00140.00140.00170.00180.00230.00230.00270.00290.00320.00340.00360.00410.00450.00460.00540.0057

194001830014500122001160097009200730073006100580052004850460041003650265030502900

RPM IPT IPM

68.368.167.567.367.267.167.366.667.166.666.566.166.666.866.966.148.466.266.1

550-600 SFM



0.00080.00080.00100.00120.00130.00160.00170.00210.00210.00250.00260.00290.00310.00330.00370.00410.00420.00500.0052

175001650013100110001050087008250660065505500525047004350410036503300330027502600

RPM IPT IPM

55.255.054.954.855.054.654.754.754.754.654.854.554.454.354.354.655.054.554.1

490-540 SFM

0.00070.00080.00100.00110.00120.00140.00150.00190.00190.00230.00240.00260.00290.00300.00340.00380.00380.00450.0047

175001650013100110001050087008250660065505500525047004350410036503300330027502600

RPM IPT IPM

51.050.850.650.450.550.050.250.050.049.950.049.749.749.549.649.850.249.749.3

490-540 SFM

RPM IPT IPM

490-540 SFM

0.00080.00080.00100.00120.00130.00160.00170.00210.00210.00250.00260.00290.00310.00330.00370.00410.00420.00500.0052

16200153001210010200970081007650610060506000485043504050380034003050305025502450

RPM IPT IPM

51.151.050.750.950.850.850.850.550.559.650.650.450.750.350.650.450.850.651.0

450-500 SFM

Stainless SteelsPH

0.00060.00070.00080.00100.00110.00130.00130.00170.00170.00200.00210.00230.00250.00260.00300.00330.00330.00390.0041

1450013800109009200875073006900550054504600435039003650340030503750275023002200

RPM IPT IPM

37.437.537.037.036.936.736.736.436.436.436.136.036.335.836.149.236.436.236.3

400-450 SFM

Titanium Alloys

0.00060.00070.00080.00100.00110.00130.00130.00170.00170.00200.00210.00230.00250.00260.00300.00330.00330.00390.0041

9700920073006100580048504600370036503050290026002400230020501850180015501450

RPM IPT IPM

25.025.024.824.524.524.424.524.524.424.224.124.023.924.224.224.323.824.423.9

250-300 SFM


0.00070.00080.00100.00120.00120.00150.00160.00190.00200.00230.00240.00270.00290.00310.00350.00390.00390.00470.0049

390036502900245023501950185014501450120011501050970920820730730610580

RPM IPT IPM

11.511.411.411.511.511.511.511.311.411.211.311.411.411.411.511.311.411.411.3

75-120 SFM

0.00070.00080.00100.00110.00120.00140.00150.00190.00190.00230.00240.00260.00290.00300.00340.00380.00380.00450.0047

175001650013100110001050087008250660065505500525047004350410036503300330027502600

51.050.850.650.450.550.050.250.050.049.950.049.749.749.549.649.850.249.749.3

0.010” - 0.015” 0.010”

Finishing

Aqua V Mill 4 Flute

17


31/84

3/1656

1/45/16

83/810

7/16121/29/165/8163/420

Depth of Cut

aa

ar

0.00050.00060.00070.00080.00090.00110.00110.00140.00140.00170.00180.00190.00210.00220.00250.00280.00280.00330.0035

121001145091007650730060505750460045503800365033003050285025502300230019001800

0.25D0.5D

Work Material

Milling Conditions

Mill Diam.

Cast Irons

RPM IPT

Tool Steels<40 HRC


325-375 SFM


Carbon Steels

IPM

26.126.126.025.925.925.625.825.725.625.425.625.725.625.325.425.525.725.225.1

0.00060.00070.00080.00100.00110.00130.00130.00170.00170.00200.00210.00230.00250.00260.00300.00330.00330.00390.0041

123001160092007750740061505800465046003850370033003100290026002300230019501850

RPM IPT IPM

31.731.631.231.231.231.030.930.830.730.530.730.430.830.530.730.230.430.730.5

330-380 SFM



0.00060.00060.00080.00090.00090.00110.00120.00150.00150.00180.00190.00210.00230.00240.00270.00300.00300.00360.0038

110001040082506900660055005200415041003450330030002750260023002100205017501650

RPM IPT IPM

24.925.024.924.825.024.925.024.924.824.824.925.224.925.024.825.224.825.224.9

290-340 SFM

0.00060.00060.00080.00090.00090.00110.00120.00150.00150.00180.00190.00210.00230.00240.00270.00300.00300.00360.0038

110001040082506900660055005200415041003450330030002750260023002100205017501650

RPM IPT IPM

24.925.024.924.825.024.925.024.924.824.824.925.224.925.024.825.224.825.224.9

290-340 SFM

RPM IPT IPM

290-340 SFM

0.00060.00070.00080.00100.00110.00130.00130.00170.00170.00200.00210.00230.00250.00260.00300.00330.00330.00390.0041

9400885070505900560047004450355035002950280025502350220020001800175015001400

RPM IPT IPM

24.224.123.923.723.623.723.723.523.423.423.323.523.423.123.623.623.123.623.1

240-290 SFM

Stainless SteelsPH

0.00050.00050.00070.00080.00080.00100.00100.00130.00130.00150.00160.00180.00190.00200.00230.00250.00250.00300.0032

8750825065505500525043504150330033002750260023502200205018501650165014001300

RPM IPT IPM

17.617.517.317.217.217.017.116.917.016.816.716.716.916.616.916.716.817.016.5

220-270 SFM

Titanium Alloys

0.00050.00050.00070.00080.00080.00100.00100.00130.00130.00150.00160.00180.00190.00200.00230.00250.00250.00300.0032

615058004600390037003100290023002300195018501650155014501300115011501000900

RPM IPT IPM

12.412.312.112.212.112.111.911.811.911.911.911.711.911.811.911.611.712.111.4

140-190 SFM


0.00050.00050.00070.00080.00080.00100.00100.00130.00130.00160.00160.00180.00200.00210.00240.00260.00260.00310.0033

2450230018001550145012001150950900750730650600570510460455380365

RPM IPT IPM

4.84.84.74.94.84.74.85.04.74.74.84.84.74.84.84.84.84.84.8

50-75 SFM

0.00060.00060.00080.00090.00090.00110.00120.00150.00150.00180.00190.00210.00230.00240.00270.00300.00300.00360.0038

110001040082506900660055005200415041003450330030002750260023002100205017501650

24.925.024.924.825.024.925.024.924.824.824.925.224.925.024.825.224.825.224.9

1.0D

0.15D

Slotting

For entry, it is recommended to use slotting conditions. Adjust milling condition when unusual vibration or sound occurs. When using long reach tools, decrease width of cut and feed rate by 50%.

List No. 9701, 9702, 9703, 9704Aqua V Mill 4 Flute

SlottingSide MillingD: Dia. of Mill

aa

ar D

H

31/84

3/1656

1/45/16

83/810

7/16121/29/165/8163/420

Depth of Cut

aa

ar

0.00090.00090.00110.00130.00130.00150.00160.00190.00190.00230.00240.00260.00280.00290.00330.00360.00360.00430.0045

32300306002430020400194001620015300122001210010200970087508100765068006100610051004850

1.5D

Work Material

Milling Conditions

Mill Diam.

Cast Irons

RPM IPT

Tool Steels<40 HRC


440-1000 SFM


Carbon Steels

8


IPM

137.3141.4133.5128.4127.0123.1121.9117.6117.5115.4114.6113.7112.8112.2111.1109.9110.7108.4108.4

0.00090.00090.00110.00130.00130.00150.00160.00190.00190.00230.00240.00260.00280.00290.00330.00360.00360.00430.0045

32300306002430020400194001620015300122001210010200970087508100765068006100610051004850

RPM IPT IPM

137.3141.4133.5128.4127.0123.1121.9117.6117.5115.4114.6113.7112.8112.2111.1109.9110.7108.4108.4

470-1000 SFM



0.00070.00070.00090.00110.00110.00130.00140.00170.00170.00210.00220.00240.00260.00270.00310.00340.00340.00410.0043

22000208001650013900132001100010400830082506950660059505500520046004150415034503300

RPM IPT IPM

75.174.974.373.573.172.672.571.972.071.971.671.671.471.470.971.071.570.670.9

410-680 SFM

0.00060.00070.00080.00100.00110.00130.00130.00170.00170.00200.00210.00230.00250.00260.00300.00330.00330.00390.0041

22000208001650013900132001100010400830082506950660059505500520046004150415034503300

RPM IPT IPM

70.870.770.169.969.669.369.368.868.969.068.768.768.668.668.268.368.868.068.3

410-680 SFM

RPM IPT IPM

410-680 SFM

0.00070.00070.00090.00110.00120.00140.00150.00180.00180.00220.00230.00260.00280.00290.00330.00370.00370.00440.0046

190001800014300120001140095509000720071506000570051504750450040003600355030002850

RPM IPT IPM

66.166.266.366.266.166.466.266.265.866.266.166.366.166.266.266.265.366.265.6

360-590 SFM

Stainless SteelsPH

0.00060.00060.00070.00090.00090.00110.00120.00140.00140.00160.00170.00190.00200.00220.00240.00270.00270.00320.0033

174001650013100110001050087008250660065505500525047004400410036503300330027502600

RPM IPT IPM

48.748.647.446.844.645.849.545.245.244.844.644.444.844.144.044.144.443.943.5

330-540 SFM

Titanium Alloys

0.00060.00060.00070.00090.00100.00110.00120.00150.00150.00180.00190.00210.00220.00220.00240.00270.00270.00330.0034

8100765060505100485040503800305030502550240022002000190017001500150013001200

RPM IPT IPM

22.822.722.722.723.022.722.622.722.822.722.522.922.420.720.820.420.621.220.6

200-250 SFM


0.00060.00070.00090.00100.00110.00130.00140.00170.00170.00200.00210.00240.00260.00270.00300.00340.00340.00410.0043

32503050250020501950160015501200120010001000900800750700600600500500

RPM IPT IPM

10.510.410.810.510.510.310.510.210.310.210.710.710.210.210.710.210.210.210.7

75-100 SFM

0.00060.00070.00080.00100.00110.00130.00130.00170.00170.00200.00210.00230.00250.00260.00300.00330.00330.00390.0041

22000208001650013900132001100010400830082506950660059505500520046004150415034503300

70.870.770.169.969.669.369.368.868.969.068.768.768.668.668.268.368.868.068.3

0.3D 0.25D

Roughing

31/84

3/1656

1/4

Depth of Cut

aa

ar

0.00090.00090.00110.00130.00130.00150.0016

16200153001210010200970081007650

1.5D

Work Material

Milling Conditions

Mill Diam.

Cast Irons

RPM IPT

Tool Steels<40 HRC


440-500 SFM

Carbon Steels

IPM

68.970.766.564.263.561.661.0

0.00090.00090.00110.00130.00130.00150.0016

16500155001250010400990082507800

RPM IPT IPM

70.171.668.765.564.862.762.2

470-510 SFM



0.00070.00070.00090.00110.00110.00130.0014

1450013750110009200870073006900

RPM IPT IPM

49.549.549.548.648.248.248.1

410-450 SFM

0.00060.00070.00080.00100.00110.00130.0013

1450013750110009200870073006900

RPM IPT IPM

46.746.746.746.345.946.046.0

410-450 SFM

RPM IPT IPM

410-450 SFM

0.00070.00070.00090.00110.00120.00140.0015

125001190094507950760063006000

RPM IPT IPM

43.543.843.843.944.143.844.2

360-390 SFM

Stainless SteelsPH

0.00060.00060.00070.00090.00090.00110.0012

115001100087007300700058005500

RPM IPT IPM

32.232.431.531.029.830.533.0

330-360 SFM

Titanium Alloys

0.00060.00060.00070.00090.00100.00110.0012

8100765060505100485040503800

RPM IPT IPM

22.822.722.722.723.022.722.6

200-250 SFM


0.00060.00070.00090.00100.00110.00130.0014

3250305025002050195016001550

RPM IPT IPM

10.510.410.810.510.510.310.5

75-100 SFM

0.00060.00070.00080.00100.00110.00130.0013

1450013750110009200870073006900

46.746.746.746.345.946.046.0

0.3D 0.25D

Roughing - LOW SPEED (Use if RPM from High Speed Chart is > Max Machine RPM)

*For Finishing Feeds/Speeds, see page 19

List No. 9705, 9706, 9707, 9708, 9709, 9710Aqua V Mill 5 Flute

31/84

3/1656

1/45/16

83/810

7/16121/29/165/8163/420

Depth of Cut

aa

ar

0.00030.00030.00040.00050.00050.00060.00070.00080.00080.00100.00110.00120.00130.00130.00150.00170.00170.00200.0021

26250247501965016500157501305012375990097508250787570506525615054754950495041253900

1.5D

Work Material

Milling Conditions

Mill Diam.

Cast Irons

RPM IPT

Tool Steels<40 HRC


750-850 SFM


Carbon Steels

9


IPM

51.050.850.650.450.550.050.250.049.749.950.049.749.749.549.649.850.249.749.3

0.00040.00040.00050.00060.00060.00080.00080.00100.00100.00120.00130.00140.00150.00160.00180.00200.00200.00240.0025

2910027450217501830017400145501380010950109509150870078007275690061505475397545754350

RPM IPT IPM

68.368.167.567.367.267.167.366.667.166.666.566.166.666.866.966.148.466.266.1

800-900 SFM



0.00040.00040.00050.00060.00060.00070.00070.00090.00090.00110.00120.00130.00140.00150.00170.00180.00190.00220.0023

26250247501965016500157501305012375990098258250787570506525615054754950495041253900

RPM IPT IPM

55.255.054.954.855.054.654.754.754.754.654.854.554.454.354.354.655.054.554.1

700-800 SFM

0.00030.00030.00040.00050.00050.00060.00070.00080.00080.00100.00110.00120.00130.00130.00150.00170.00170.00200.0021

26250247501965016500157501305012375990098258250787570506525615054754950495041253900

RPM IPT IPM

51.050.850.650.450.550.050.250.050.049.950.049.749.749.549.649.850.249.749.3

700-800 SFM

RPM IPT IPM

700-800 SFM

0.00040.00040.00050.00060.00060.00070.00070.00090.00090.00110.00120.00130.00140.00150.00170.00180.00190.00220.0023

24300229501815015300145501215011475915090759000727565256075570051004575457538253675

RPM IPT IPM

51.151.050.750.950.850.850.850.550.559.650.650.450.750.350.650.450.850.651.0

650-700 SFM

Stainless SteelsPH

0.00030.00030.00040.00040.00050.00060.00060.00070.00070.00090.00090.00100.00110.00120.00130.00150.00150.00170.0018

21750207001635013800131251095010350825081756900652558505475510045755625412534503300

RPM IPT IPM

37.437.537.037.036.936.736.736.436.436.436.136.036.335.836.149.236.436.236.3

650-700 SFM

Titanium Alloys

0.00030.00030.00040.00040.00050.00060.00060.00070.00070.00090.00090.00100.00110.00120.00130.00150.00150.00170.0018

1455013800109509150870072756900555054754575435039003600345030752775270023252175

RPM IPT IPM

25.025.024.824.524.524.424.524.524.424.224.124.023.924.224.224.323.824.423.9

250-300 SFM


0.00030.00030.00040.00050.00050.00070.00070.00090.00090.00100.00110.00120.00130.00140.00160.00170.00170.00210.0022

58505475435036753525292527752175217518001725157514541380123010951095915870

RPM IPT IPM

11.511.411.411.511.511.511.511.311.411.211.311.411.411.411.511.311.411.411.3

75-120 SFM

0.00030.00030.00040.00050.00050.00060.00070.00080.00080.00100.00110.00120.00130.00130.00150.00170.00170.00200.0021

26250247501965016500157501305012375990098258250787570506525615054754950495041253900

51.050.850.650.450.550.050.250.050.049.950.049.749.749.549.649.850.249.749.3

0.010” - 0.015” 0.010”

Finish

31/84

3/1656

1/4

Depth of Cut

aa

ar

0.00030.00030.00040.00050.00050.00060.0007

175001650013100110001050087008250

1.5D

Work Material

Milling Conditions

Mill Diam.

Cast Irons

RPM IPT

Tool Steels<40 HRC


440-500 SFM

Carbon Steels

IPM

28.328.228.128.028.027.827.9

0.00040.00040.00050.00060.00060.00080.0008

194001830014500122001160097009200

RPM IPT IPM

38.037.837.537.437.337.337.4

470-510 SFM



0.00040.00040.00050.00060.00060.00070.0007

175001650013100110001050087008250

RPM IPT IPM

30.730.630.530.530.530.330.4

410-450 SFM

0.00030.00030.00040.00050.00050.00060.0007

175001650013100110001050087008250

RPM IPT IPM

28.328.228.128.028.027.827.9

410-450 SFM

RPM IPT IPM

410-450 SFM

0.00040.00040.00050.00060.00060.00070.0007

16200153001210010200970081007650

RPM IPT IPM

28.428.428.228.328.228.228.2

360-390 SFM

Stainless SteelsPH

0.00030.00030.00040.00040.00050.00060.0006

1450013800109009200875073006900

RPM IPT IPM

20.820.920.620.520.520.420.4

330-360 SFM

Titanium Alloys

0.00030.00030.00040.00040.00050.00060.0006

9700920073006100580048504600

RPM IPT IPM

13.913.913.813.613.613.613.6

200-250 SFM


0.00030.00030.00040.00050.00050.00070.0007

3900365029002450235019501850

RPM IPT IPM

6.46.36.36.46.46.46.4

75-100 SFM

0.00030.00030.00040.00050.00050.00060.0007

175001650013100110001050087008250

28.328.228.128.028.027.827.9

0.010” - 0.015” 0.010”

Finish - LOW SPEED (Use if RPM from High Speed Chart is > Max Machine RPM)

For slotting, it is recommended to use Aqua V 4 Flute. For entry, it is recommended to use cutting conditions 50% RPM and 50% IPT. Adjust milling condition when unusual vibration or sound occurs. When using long reach tools, decrease width of cut and feed rate by 50%.

List No. 9705, 9706, 9707, 9708, 9709, 9710Aqua V Mill 5 Flute


aa

ar D

H

20

TECHNICAL INFORMATION / Aqua Mill Hard, ALH Mill

• Tool steels 50+ HRC • Hardened Steels 50+ HRC• High Speed Steels

• Excellent for HSM of hardened steels up to 70 HRC• Thick core and wide land width for increased rigidity• Available in Square End, Corner Radius, and Ball End• Aqua Mill Nano-layer Coating for high heat and wear resistance

Features

Work Materials

PerformanceFor Machining Hard Materials 50-70 HRC

• Aluminum alloys • Aluminum castings• Copper Alloys • Magnesium

• Cylindrical land allows for great surface finishes and high feed rates• 3 Flutes allow for faster feed rates while not sacrificing chip

evacuation• High polished flutes help shear and clear chips• Available in Square End, Corner Radius, and Ball End• Available with coating through our 72 hour modification service

Features

Work Materials

PerformanceFor Aluminum and Non-ferrous Materials

Aqua Mill Hard

ALH Mill

More information for Aqua Mill Hard can be found on pages 21-25More information for ALH Mill can be found on pages 26-30

21


1 per tube

EDP FlutesLength of


Cutting

41000063

41000064

56000014

41000066

41000067

41000068

41000069

41000070

41000071

3

4

5

6

8

10

12

16

8

11

13

13

19

22

26

32

38

50

50

50

50

60

70

75

90

100

6

6

6

6

6

6

6

8

8


EDP FlutesLength of


Cutting

41000276

41000277

87200014

41000279

41000280

41000281

41000282

41000283

6

6

6

6

6

6

8

8

1/8

3/16

1/4

5/16

3/8

1/2

3/4

5/8

0.3750

0.4375

0.6250

0.8125

1.0000

1.5000

1.7500

1.1250

1.5

2.0

2.5

2.5

3.0

3.5

4.0

4.0


Aqua Mill Hard > 1/2, >12

AQ Mill h6


22


Aqua Mill Hard Corner Radius> 1/2, >12

AQ Mill h6



41000284

41000285

41000286

41000287

41000288

41000289

41000292


OverallLength

1/8

3/16

1/4

5/16

3/8

1/2

3/16

0.3750

0.4375

0.6250

0.8125

1.0000

1.1250

0.2180

Cutting

1 per tube

1.50

2.00

2.50

2.50

3.00

3.00

3.00

6

6

6

6

6

6

6

0.015 CR 0.030 CR Neck Length

41000293 1/4 0.2810 3.00 6

X

X

X

X

X

X

X

X

41000072

41000074

41000076

41000078

41000080


OverallLength

3

4

5

6

8

8

11

13

13

19

Cutting

50

50

60

60

70

6

6

6

6

6

0.30 CR 0.50 CR Neck Length

X

X

X

X

1.00

1.00

X

41000294

41000295

3/8

1/2

0.4680

0.6250

3.50

4.00

6

6X

1.25

2.25

X


41000083

41000085

41000088

41000089

10

12

5

6

22

26

8

9

70

75

60

65

6

6

6

6

41000091 10 15 100 6

X

X

X 30

X

41000092 12 18 100 6X

15

20

35

X

Metric sizesList No. 9716(Unit) : mm

41000093

41000094

59000014

41000096

41000097

41000098

EDP FlutesLength of


3

6

8

10

12

16

3

6

8

10

12

16

Cutting

1 per tube


50

76

90

100

100

100

2

2

2

2

2

2

41000298

41000299

41000300

41000301

41000302

41000303

EDP FlutesLength of


1/8

3/16

1/4

5/16

3/8

1/2

0.1875

0.2810

0.3750

0.4680

0.5625

0.6250

Cutting

2.50

2.50

2.50

2.50

3.00

4.00

2

2

2

2

2

2

23


Aqua Mill Hard Ball Nose AQ Mill h6

DiameterShank

4

6

8

10

12

16


24


3 1/85

3/166

1/45/16

83/810121/25/8163/4

Depth of Cut

aa

ar

0.00070.00070.00140.00140.00160.00170.00220.00220.00260.00280.00330.00350.00410.00410.0045

1040092006200610052004900390039003250310026002450195019501650

0.07D

Work Material

Milling Conditions

Mill Diam.

Hardened Steels45-55 HRC

RPM IPT

280-320 SFM

Standard Milling Conditions List No. 9711, 9712, 9713, 9714

IPM

41.341.351.251.251.251.251.251.251.251.251.251.264.064.059.3

0.00050.00060.00110.00110.00130.00140.00170.00170.00200.00220.00260.00270.00320.00330.0036

820072004900480041003850305030502600245020501950155015301300

RPM IPT IPM

25.625.631.931.931.931.931.931.931.931.931.931.940.039.936.9

220-250 SFM

0.00050.00060.00100.00100.00120.00130.00160.00160.00190.00200.00240.00250.00300.00300.0032

740064004400430037003500280028002300220018501750140014001150

RPM IPT IPM

21.321.326.426.426.426.426.426.426.426.426.426.433.133.129.9

200-220 SFM

0.00050.00050.00100.00100.00120.00130.00160.00160.00190.00200.00240.00250.00290.00290.0033

520046003100305026002450195019501650155013001250980980820

RPM IPT IPM

15.015.018.518.518.518.518.518.518.518.518.518.523.123.121.5

140-160 SFM

0.07D

Conventional Condition

Recommended to run dry with air blow.When altering depth of cut or speed, it is important to read chips in order to ensure that heat is coming off in chip. Adjust milling condition when unusual vibration or sound occurs. When using long reach tools, decrease width of cut and feed rate by 50%.Conventional conditions are recommended for finishing.




H0.02D

0.05D - Max 0.5mm

1-1.5D

3 1/85

3/166

1/45/16

83/810121/25/8163/4

Depth of Cut

aa

ar

0.00100.00120.00200.00210.00240.00250.00320.00320.00380.00400.00480.00500.00590.00590.0063

320002750019200183001600015100120001200010000960080007550600060005000

0.03D

Work Material

Milling Conditions

Mill Diam.


RPM IPT

800-1000 SFM


IPM

192.9192.9228.3228.3228.3228.3228.3228.3228.3228.3228.3228.3283.5283.5250.0

0.00070.00090.00150.00150.00180.00180.00230.00230.00280.00290.00350.00370.00440.00440.0046

240002050014300137001200011500900090007500720060005750450045003750

RPM IPT IPM

107.9107.9126.0126.0126.0126.0126.0126.0126.0126.0126.0126.0157.5157.5139.5

600-740 SFM

0.00080.00090.00150.00160.00180.00190.00190.00250.00300.00310.00390.00420.00500.00500.0055

13900131508350875069506600525052004400420035003300260026002200

RPM IPT IPM

63.971.275.383.275.276.260.678.479.679.282.683.1

103.7103.796.0

400-450 SFM

High Speed Condition



0.02D

1-1.5D


aa

ar D

H

3 1/85

3/166

1/45/16

83/810121/25/8163/4

Depth of Cut

aa

Pf

0.00160.00170.00260.00270.00320.00340.00420.00420.00490.00500.00600.00630.00790.00800.0095

11000104006900660055005200420041003500330028002600210020501700

0.25D

Work Material

Milling ConditionsMill Diam.

Hardened SteelsD2 40-55 HRC

RPM IPT280-400 SFM

IPM363636363636353434333433333332

0.00120.00130.00200.00210.00250.00260.00330.00330.00400.00420.00500.00530.00660.00670.0079

860081005400515043004050325032002700255021502000160016001350

RPM IPT IPM212121212121212121212121212121

250-280 SFM

0.00110.00120.00180.00190.00230.00240.00300.00300.00360.00380.00450.00480.00600.00600.0072

730069004600440036503450275027502300220018501750140014001150

RPM IPT IPM171717171717171717171717171717

200-250 SFM

0.25D

Hardened SteelsM2 55-60 HRC

Hardened SteelsM35, PM 60-65 HRC

0.025” - 0.035” 0.015” - 0.025”

Roughing Condition

25


Standard Milling Conditions List No. 9715, 9716

Recommended to run dry with air blow.When altering depth of cut or speed, it is important to read chips in order to ensure that heat is coming off in chip. Adjust milling condition when unusual vibration or sound occurs. When using long reach tools, decrease width of cut and feed rate by 50%.

3 1/85

3/166

1/45/16

83/810121/25/8163/4

Depth of Cut

aa

Pf

0.00240.00250.00280.00290.00310.00320.00340.00340.00380.00390.00410.00420.00490.00490.0056

29100275001830017500145001375011000109009200870073006900550055004600

Work Material


Hardened Steels

RPM IPT800-1000 SFM

IPM1411361041029189757469675958545451

0.00140.00150.00170.00170.00190.00190.00210.00210.00240.00240.00270.00280.00330.00330.0037

259002450016300155001295012200980097008150780065006100490048504100

RPM IPT IPM747155534846424138383534323230

700-900 SFM

0.00140.00150.00170.00170.00190.00190.00210.00210.00240.00240.00270.00280.00330.00330.0037

226002140014250136001130010700860085007200680057005350430042503600

RPM IPT IPM646248464241373634333130282827

600-800 SFM

Hardened Steels Hardened Steels

High Speed Finishing Condition

3 1/85

3/166

1/45/16

83/810121/25/8163/4

Depth of Cut

aa

Pf

0.00070.00070.00100.00110.00130.00130.00160.00160.00190.00200.00240.00250.00310.00310.0037

745070504700450037003500280027502350225018501800140014001170

Work Material


Hardened Steels

RPM IPT180-275 SFM

IPM1010101099999999999

0.00060.00060.00090.00090.00100.00110.00140.00140.00160.00170.00200.00210.00260.00260.0031

53505050335032002700250020002000168016001350125010001000850

RPM IPT IPM666666555555555

150-180 SFM

0.00060.00060.00090.00090.00100.00110.00140.00140.00160.00170.00200.00210.00260.00260.0031

440041502750260022002050165016501400130011001050850820680

RPM IPT IPM555555444444444

120-150 SFM

Hardened Steels Hardened Steels

Low Speed Finishing Condition

0.005” 0.005”

0.025” - 0.035” 0.015” - 0.025”

0.005” 0.005”

0.005” 0.005”

D:Dia. of MillR:Ball Radius D

aa

Pf

h6



41000304

41000305

41000306

41000307

41000308

41000309

41000310

41000311

41000312


OverallLength

1/8

1/8

1/8

3/16

3/16

1/4

1/4

1/4

1/4

0.2500

0.3750

0.5000

0.3125

0.5625

0.3750

0.5000

0.6250

1.0000

Cutting

1.50

2.00

2.50

2.00

2.50

2.00

2.50

2.50

3.00

3

3

3

3

3

3

3

3

3

41000313 5/16 0.4375 2.00 3

26


ALH Mill

41000100

41000101

41000102

41000103

41000104

41000105

41000106

41000107

41000108


OverallLength

3

4

5

6

8

10

12

12

16

8

11

11

13

19

22

26

32

32

Cutting

57

57

57

57

70

70

75

94

90

3

3

3

3

3

3

3

3

3

41000109 18 38 90 3

41000110 20 45 100 3

1 per tube

41000314

41000315

41000316

41000317

41000318

5/16

5/16

5/16

3/8

3/8

0.6250

1.0000

1.2500

0.5000

1.0000

2.50

3.00

3.00

2.00

3.00

3

3

3

3

3

41000319

41000320

41000321

41000322

41000323

41000324

41000325

41000326

41000327


OverallLength

3/8

3/8

3/8

1/2

1/2

1/2

1/2

1/2

1/2

1.2500

1.5000

2.0000

0.6250

1.0000

1.2500

1.6250

2.0000

2.5000

Cutting

3.50

4.00

4.00

2.50

3.00

3.00

4.00

4.00

5.00

3

3

3

3

3

3

3

3

3

41000328 5/8 0.7500 3.00 3

41000329

41000330

41000331

41000332

41000333

5/8

5/8

3/4

3/4

3/4

1.6250

2.1250

1.0000

1.6250

2.2500

3.50

4.00

4.00

4.00

5.00

3

3

3

3

3


27

(Unit) : mm

41000111

41000112

41000113

41000114

41000115

41000116

41000117

41000118

41000119


OverallLength

3

4

5

6

6

8

8

10

10

8

11

11

13

13

19

19

22

22

Cutting

1 per tube

57

57

57

57

57

70

70

70

70

3

3

3

3

3

3

3

3

3

41000120

41000121

41000123

41000124

41000126

41000128

12

12

16

16

18

20

26

26

32

32

38

45

75

75

90

90

90

100

3

3

3

3

3

3

X

X

X

X

X

X

X

X

X

X

X

X

X


41000334

41000335

41000336

41000337

41000338

41000339

41000340

41000341

41000345


OverallLength

1/8

1/8

1/8

3/16

3/16

1/4

1/4

1/4

5/16

0.2500

0.3750

0.5000

0.3125

0.5625

0.3750

0.3750

0.5000

0.4375

Cutting

1.5

2.0

2.5

2.0

2.5

2.0

2.0

2.5

2.0

3

3

3

3

3

3

3

3

3

0.030CR

41000346

41000347

41000348

5/16

5/16

5/16

0.4375

0.6250

1.0000

2.0

2.5

3.0

3

3

3

X

X

X

X

X

X

X

X

X

X

X

Metric SizesList No. 9720


ALH Mill Corner Radius

0.015CR

0.120CR

X

X

X

0.060CR

0.5CR

0.3CR

2.0CR

1.0CR

41000349

41000350

41000351

41000352

41000353

41000354

41000355

41000356

41000357

5/16

5/16

3/8

3/8

3/8

3/8

3/8

3/8

3/8

1.0000

1.2500

0.5000

0.5000

0.5000

1.0000

1.0000

1.0000

1.2500

3.0

3.0

2.0

2.0

2.0

3.0

3.0

3.0

3.5

3

3

3

3

3

3

3

3

3

41000358

41000359

3/8

3/8

1.5000

2.0000

4.0

4.0

3

3

X

X

X

X

X

X

X

X

X

X

X

41000360

41000361

41000362

41000363

41000364

41000365

41000366

41000367

41000368


OverallLength

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

1/2

0.6250

0.6250

0.6250

1.0000

1.0000

1.0000

1.2500

1.6250

2.0000

Cutting

2.5

2.5

2.5

3.0

3.0

3.0

3.0

4.0

4.0

3

3

3

3

3

3

3

3

3

0.030CR

41000369

41000370

41000371

1/2

5/8

5/8

2.5000

0.7500

0.7500

5.0

3.0

3.0

3

3

3

X

X

X

X

X

X

X

X

X

X

X

0.015CR

0.120CR

X

0.060CR

41000372

41000373

41000374

41000375

41000376

41000377

41000378

41000379

41000380

5/8

5/8

5/8

5/8

3/4

3/4

3/4

3/4

3/4

1.6250

1.6250

2.1250

2.5000

1.0000

1.0000

1.6250

1.6250

2.2500

3.5

3.5

4.0

5.0

4.0

4.0

4.0

4.0

5.0

3

3

3

3

3

3

3

3

3

41000381 3/4 3.2500 6.0 3

X

X

X

X

X

X

X

X

X

X

h6


28



41000382

41000383

41000384

41000385

41000386

41000387

41000388

41000389


OverallLength

1/8

1/8

1/8

3/16

3/16

3/16

1/4

1/4

0.2500

0.3750

0.5000

0.3750

0.7500

1.0000

0.3750

0.7500

Cutting

1.50

2.00

2.50

2.00

2.50

3.00

2.00

2.50

3

3

3

3

3

3

3

3


ALH Mill Ball Nose

41000129

41000130

41000131

41000132

41000133

41000134

41000135

41000136

41000137


OverallLength

3

4

5

6

8

10

12

16

18

8

11

11

13

19

22

26

32

38

Cutting

57

57

57

57

70

70

75

90

100

3

3

3

3

3

3

3

3

3

1 per tube

41000390

41000391

1/4

5/16

1.0000

0.8125

3.00

2.50

3

3

41000392

41000393

41000394

41000395

41000396

41000397

41000398

41000399


OverallLength

3/8

3/8

3/8

1/2

1/2

1/2

5/8

5/8

0.5000

1.0000

1.5000

0.6250

1.0000

1.2500

1.0000

1.6250

Cutting

2.00

2.50

3.50

2.50

3.00

3.50

3.00

4.50

3

3

3

3

3

3

3

3

41000400

41000401

3/4

3/4

1.0000

1.6250

3.00

4.00

3

3

h6


31/84

3/1656

1/45/16

83/810

7/16121/2

9/16

Depth of Cut

aa

ar

0.00150.00160.00200.00240.00260.00310.00330.00410.00410.00490.00520.00580.00620.00660.00740.00830.00830.00940.00990.0104

48500458003640030600291002430022900183001820015300146001310012100115001020092009100810076507300

Work MaterialMilling ConditionsMill Diam.

Aluminum2024, 5052, 6061, 7075, etc.

RPM IPT

1000-2000 SFM

IPM219.83220.18222.17223.42223.32224.66224.31224.88225.44226.17226.72226.32225.91227.36227.09227.77227.08227.57227.55228.03

0.00130.00140.00180.00210.00220.00260.00280.00340.00350.00410.00430.00480.00510.00540.00610.00680.00680.00770.00810.0085

259002450019400163001550012900122009800970081507800700065006100540049004850430041003900

RPM IPT IPM104.41104.19102.73102.02101.66100.91100.83100.66100.40100.06100.4599.99100.1399.3798.8099.4899.2398.8599.6999.51

600-1000 SFM

0.00130.00140.00170.00210.00220.00260.00280.00340.00350.00410.00430.00480.00520.00550.00620.00690.00690.00780.00830.0087

14500138001090092008700730069005500545046004400390036003400305027502700240023002200

RPM IPT IPM56.9157.3056.9457.1756.7557.1057.1156.8756.7957.0557.2856.4156.2256.1956.7056.7956.2056.1956.9957.22

300-600 SFM

0.5D

Aluminum Cast Copper Alloys

1.5D

Profiling

29


Standard Milling Conditions List No. 9717, 9718, 9719, 9720, 9721, 9722

Slotting

5/816183/420

31/84

3/1656

1/45/16

83/810

7/16121/2

9/16

Depth of Cut H

0.00140.00150.00190.00230.00240.00290.00300.00380.00380.00450.00470.00530.00570.00600.00680.00750.00760.00850.00900.0095

38900367002910024500233001940018300147001460012200116001050097009200815073007250650061005800


Aluminum

RPM IPT

800-1600 SFM

IPM167.74167.35166.72166.85166.52166.14165.80166.26166.42165.43165.11166.01165.56166.15165.53164.69164.84166.22165.07164.76

0.00110.00110.00140.00170.00180.00210.00220.00280.00280.00330.00350.00390.00420.00440.00500.00550.00560.00630.00660.0069

21000199001580013200126001050099008000790066006300570053005000440040003950350033003150

RPM IPT IPM66.7466.8666.6466.1366.2466.1165.9366.4866.1665.7465.8666.1866.4266.3065.6066.2465.9365.6965.5465.67

500-800 SFM

0.00110.00110.00140.00170.00180.00210.00220.00280.00280.00330.00350.00390.00420.00440.00500.00550.00560.00630.00660.0070

1210011500910076007300605057004600455038003600330030502900255023002250200019001800

RPM IPT IPM38.8238.9938.6538.3038.5938.2738.1338.3638.2437.9637.7438.4138.3238.5438.1038.1637.6237.6037.7937.58

250-500 SFM


1D

5/816183/420

Finishing

31/84

3/1656

1/45/16

83/810

7/16121/2

9/16

Depth of Cut

aa

ar

0.00070.00080.00130.00170.00180.00240.00260.00350.00350.00440.00470.00530.00580.00620.00710.00800.00810.00920.00980.0103

48500458003640030600291002430022900183001820015300146001310012100115001020092009100810076507300

Work MaterialMilling ConditionsMill Diam. RPM IPT

1000-2000 SFM

IPM101.96109.92138.43156.06160.16175.07178.62192.15193.03201.96204.51208.29210.65213.90217.26220.80220.33223.67224.91226.41

0.00070.00080.00130.00170.00180.00240.00260.00350.00350.00440.00470.00530.00580.00620.00710.00800.00810.00920.00980.0103

259002450019400163001550012900122009800970081507800700065006100540049004850430041003900

RPM IPT IPM54.4558.8073.7883.1385.3192.9495.16102.90102.88107.58109.26111.30113.16113.46115.02117.60117.43118.74120.54120.96

600-1000 SFM

0.00070.00080.00130.00170.00180.00240.00260.00350.00350.00440.00470.00530.00580.00620.00710.00800.00810.00920.00980.0103

14500138001090092008700730069005500545046004400390036003400305027502700240023002200

RPM IPT IPM30.4833.1241.4546.9247.8852.5953.8257.7557.8060.7261.6362.0162.6763.2464.9766.0065.3766.2767.6268.23

300-600 SFM

0.010” - 0.030”1.5D

5/816183/420

Aluminum Aluminum Cast Copper Alloys

31/84

3/1656

1/45/16

83/810

7/16121/2

9/16Depth of Cut

aa

ar

0.00150.00160.00200.00240.00260.00310.00330.00410.00410.00490.00520.00580.00620.00660.0074

100001000010000100001000010000100001000010000100001000010000100001000010000


Aluminum

RPM IPT

300-1500 SFM

IPM45.3348.0861.0373.0176.7492.4597.95122.89123.87147.83155.29172.76186.70197.70222.64

0.00130.00140.00180.00210.00220.00260.0028

10000100001000010000100001000010000

RPM IPT IPM40.3142.5352.9562.5965.5978.2382.65

600-1000 SFM

0.00130.00140.0017

100001000010000

RPM IPT IPM39.2541.5252.24

SFM

0.5D


1.5D

Profiling

30


Standard Milling Conditions List No. 9717, 9718, 9719, 9720, 9721, 9722

Slotting

31/84

3/1656

1/45/16

83/810

7/16Depth of Cut H

0.00140.00150.00190.00230.00240.00290.00300.00380.00380.00450.00470.0053

100001000010000100001000010000100001000010000100001000010000


Aluminum

RPM IPT

800-1600 SFM

IPM43.1245.6057.2968.1071.4785.6490.60113.10113.99135.60142.33158.10

0.00110.00110.00140.00170.00180.0021

100001000010000100001000010000

RPM IPT IPM31.7833.6042.1750.1052.5762.96

500-800 SFM

0.00110.0011

1000010000

RPM IPT IPM32.0833.90

250-500 SFM


1D

Finishing

31/84

3/1656

1/45/16

83/810

7/16Depth of Cut

aa

ar

0.00070.00080.00130.00170.00180.00240.00260.00350.00350.00440.00470.0053

100001000010000100001000010000100001000010000100001000010000

Work MaterialMilling ConditionsMill Diam. RPM IPT

1000-2000 SFM

IPM21.0224.0038.0351.0055.0472.0578.00105.00106.06132.00140.08159.00

0.00070.00080.00130.00170.00180.0024

100001000010000100001000010000

RPM IPT IPM21.0224.0038.0351.0055.0472.05

600-1000 SFM

0.00070.00080.0013

100001000010000

RPM IPT IPM21.0224.0038.03

300-600 SFM

0.010” - 0.030”1.5D

Aluminum Aluminum Cast Copper Alloys

For Spindles Under 10K RPM

For entry, it is recommended to use slotting conditions. Adjust milling condition when unusual vibration or sound occurs. When using long reach tools, decrease width of cut and feed rate by 50%.


aa

ar D

H

Fractional sizesList No. 6231HD

USA STOCK ITEM*

1 per tube

1315363 1/8 3/8

1315370 3/16 7/16

1315386 1/43/8

5/8 2-7/16

1315392 5/163/4 2-1/2

1315408 3/8

1315414 7/16 1 2-11/16

1315420 1/2 1/2 1-1/4 3-1/4

1315437 5/8 5/8 3-3/4

1315443 3/4 3/4 4-1/8

1315450 1 1 2 4-1/2

EDPDiameter

of MillShank

DiameterLength of

CutOverallLength

31


DLC Mill

2-5/16

1-5/8

1/8 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 1

Depth of Cutaa

ar

H

31.538.039.439.445.047.247.247.247.247.2

30,00020,00015,00012,00010,000 8,500 7,500 6,000 5,000 3,700

1.5D0.2D1D

Work Material

Milling Conditions

Dia. of Mill (inch)

960 - 980 SFM 650 - 670 SFM 820 - 825 SFM 650 - 655 SFM

Aluminum1070

RPM Feed(IPM)

14.917.517.521.522.623.925.025.025.525.0

19,90013,30010,000 8,000 6,700 5,700 5,000 4,000 3,400 2,500

RPM Feed(IPM)

22.626.526.532.033.937.637.637.737.637.7

25,10016,80012,60010,030 8,360 7,160 6,270 5,020 4,180 3,140

RPM Feed(IPM)

11.914.013.916.917.919.919.919.919.919.9

19,90013,300 9,940 7,950 6,630 5,680 4,970 3,980 3,320 2,490

RPM Feed(IPM)

5052 70754032, 6061

Aluminum Alloys

Standard Milling Conditions List No. 6231HD


List No. 6485

32

1 per tube

Fractional Sizes

1380710 1/4 5/8 2-7/16

1380726 5/16 3/83/4 2-1/2

1380732 3/84

1380749 1/2 1/2 1-1/4 3-1/4

1380755 5/8 5/81-5/8

3-3/4

1380761 3/4 3/4 3-7/8

1380778 7/8 7/8 1-7/85

4-1/8

1380784 1 1

1380790 1-1/42 6 4-1/2

1380806 1-1/2 1-1/4

1380812 2 8

EDPShank

DiameterLength of

CutDiameter

of MillOverallLength

Numberof Flutes


AG Mill Roughing

- 1/4

5/16-

3/8--

1/2-

5/8 3/4

- 7/8

-1

-1 1/41 1/2

--

2

10.210.411.011.011.011.011.011.011.011.011.011.011.811.411.410.211.4

8.06.74.35.3

2,0001,9001,5001,5001,3001,2001,000

950800760630600540480470400380320300240240

RPM Feed(IPM)

7.17.37.57.57.67.57.57.67.57.57.57.18.67.97.97.17.74.74.32.83.7

1,5001,4001,2001,2001,000

900800720610570480450410360360300290240250180180

RPM Feed(IPM)

3.94.04.64.74.64.74.74.74.74.74.54.35.35.15.04.34.83.42.91.82.5

1,2001,1001,0001,000

760720600570480460380360330290290240230190180140140

RPM Feed(IPM)

3.03.13.13.13.23.13.33.33.33.33.33.13.63.43.23.13.52.62.01.31.7

1,000950720720630590490470400380320290270250240200190160150120120

RPM Feed(IPM)

12.612.613.313.413.513.413.413.513.413.513.513.416.315.415.714.215.210.1

9.15.97.2

2,4002,2001,8001,8001,5001,4001,2001,100

950900750720640550560470450370360290280

RPM Feed(IPM)

47.248.351.351.251.751.251.251.751.251.350.851.259.255.154.451.255.638.833.120.525.9

4,5004,3003,4003,4002,9002,7002,3002,2001,8001,7001,4001,4001,2001,1001,100

900860720670550540

RPM Feed(IPM)

Mold SteelsStainless Steels

Alloy SteelsPre-Hardened Steels Cast Irons

Aluminum AlloysCopper Alloys

Nonferrous Alloys

Nickel AlloysTitanium Alloys

Structural SteelsCarbon Steels

Work Material

Milling Conditions

Dia. Of Mill (inch)

120 - 130 SFM 90 - 100 SFM 70 - 80 SFM 60 - 65 SFM 145 - 150 SFM 280 - 285 SFM

D

D

Slotting

0.5D

1.5

D

Side Milling

1) In dry miling which is recommended air blow, reduce the RPM and feed to 70% of above table values.2) Adjust milling condition when unusual vibration or different sound occur.

Standard Milling Conditions List No. 6485


List No. 6403

33


1 per tube

Fractional Sizes

1380600 1/4 5/8 2-7/16

1380617 5/16 3/83/4 2-1/2

1380623 3/8

1380630 1/2 1/2 1-1/4 4 3-1/4

1380646 5/8 5/81-5/8

3-3/4

1380652 3/4 3/4 3-7/8

1380669 7/8 7/8 1-7/8 4-1/8

1380675 1 1

1380681 1-1/42

64-1/2

1380698 1-1/2 1-1/4

1380703 2 8

EDPShank

DiameterLength of

CutDiameter


Numberof Flutes

AG Mill Heavy

---

1/4 5/16

- 3/8

--

1/2-

5/8 3/4

- 7/8

-1

-1 1/41 1/2

--

2

11.411.411.411.211.511.411.511.811.411.211.411.210.510.2

9.48.7

10.57.97.47.06.74.35.1

5,0003,0002,5002,3001,9001,9001,6001,5001,3001,2001,000

940780750670600580500470390370300290

RPM Feed(IPM)

7.57.57.57.77.67.57.77.97.97.77.97.77.77.97.05.96.34.74.44.14.32.83.3

3,8002,3001,9001,8001,4001,4001,2001,2001,000

920800730610600520500460400370310300240230

RPM Feed(IPM)

5.15.15.15.25.15.14.95.15.15.35.15.34.74.74.03.54.13.13.23.22.91.82.2

3,2001,9001,6001,5001,2001,2001,0001,000

800760600610510500440400380300310260220160150

RPM Feed(IPM)

3.53.53.53.33.53.53.33.53.53.63.53.53.13.12.62.42.72.02.52.12.01.31.5

2,5001,6001,3001,2001,0001,000

790800600600500480400400340300300250240200180120120

RPM Feed(IPM)

30.330.331.131.131.031.131.631.531.131.631.130.028.929.126.122.826.820.116.910.3

9.15.97.3

5,8003,5002,9002,8002,2002,2001,8001,7001,4001,4001,2001,100

920900790700690600550460450320310

RPM Feed(IPM)

52.052.052.053.052.252.053.052.052.051.952.052.052.052.046.738.646.033.929.618.715.510.513.7

10,8006,5005,4005,2004,1004,1003,5003,2002,8002,6002,2002,1001,7001,7001,5001,3001,3001,1001,000

870800620610

RPM Feed(IPM)

Mold SteelsStainless Steels

Alloy SteelsPre-Hardened Steels Cast Irons


Nonferrous Alloys


Structural SteelsCarbon Steels

Work Material

Milling Conditions

Dia. Of Mill (inch)

150 - 155 SFM 115 - 125 SFM 95 - 105 SFM 75 - 80 SFM 175 - 185 SFM 330 - 350 SFM

1) In dry miling which is recommended air blow, reduce the RPM and feed to 70% of above table values.2) Adjust milling condition when unusual vibration or different sound occur.

D

0.5

D

Grooving

0.25D

1.5

DSide Milling



List No. 6367XSG Coated, 8% Cobalt HSSFractional sizesList No. 6367

Shanks 2” and Larger Have Combination Drive8 And 10 Flutes Are Not Center Cutting

1 per tube

1024726 1/4 5/8 2-7/16

1024732 5/16 3/8 3/4 2-1/2

1024761 3/8 3/4 2-1/2

10248121/2

1-1/4 3-1/4

1024858 2 4

1024864 1-5/8 3-3/4

1024870 5/8 2-1/2 4 4-5/8

1024921 1-5/8 3-3/4

1024950 3/4 1-5/8 3-7/8

1024915 3/4 3 5-1/4

1024996 1-7/8 4-1/8

1025000 7/87/8

1-7/8 4-1/81024967 3-1/2 5-3/41025067 3/4 2 4-1/21025103 1 2 4-1/21025023 1 4 6-1/21025190 1-1/8 2 4-1/21042873

3/42 4-1/2

1019565 4 6-1/21025212

1-1/42 6 4-1/2

1025315 4 6-1/21042880

3/42 4-1/2

1019600 4 6-1/21025350 2 4-1/21025396

1-1/2

4 6-1/21025401

1-1/42 4-1/2

1025418 4 6-1/21024282 2 4-1/21025447 4 6-1/21025620 2 4 7-3/41025499 6 9-3/41025591 8 11-3/4 81086318 2 4 7-3/41086324 6 9-3/41086330 8 11-3/41086347 10 13-3/41086353 4 7-3/41086360 6 9-3/41086376 3 2-1/2 8 10 11-3/41086382 10 13-3/4

12 15-3/4

OverallLengthEDP

Diameterof Mill

ShankDiameter

Length of Cut

Numberof Flutes

1175970 1/4 5/8 2-7/16

1175986 5/16 3/8 3/4 2-1/2

1175992 3/8 3/4 2-1/2

1176007 1/2 1/2 1-1/4 4 3-1/4

1176020 5/8 5/8 1-5/8 3-3/4

1176059 3/4 3/4 1-5/8 3-7/8

1176088 7/8 7/8 1-7/8 4-1/81176100 1 3/4 2 4-1/21176151 1

12 4-1/2

1176168 1 4 6-1/21176202 1-1/4 2 4-1/21176219 1-1/4 4 6-1/21176248 1-1/2

1-1/42 4-1/2

1176254 1-1/2 4 6-1/21176260 1-3/4 2 4-1/21176283 2 2 4-1/2

2 2 4 7-3/4

34


Roughing and Finishing (Heavy Duty)

1/2

5/8

1-1/4

1-3/4

2-1/2

1176122

6

8

Surface Treat, 8% Cobalt HSS

1086399

OverallLengthEDP

Diameterof Mill

ShankDiameter

Length ofCut

Numberof Flutes

Fractional sizes



1/4 3/8 1/2 5/8 3/411 1/41 1/21 3/42

Depth of Cutaa

ar

H

5.95.95.95.95.65.54.33.52.42.0

1,300 820 620 490 410 310 250 210 180 160

1.5D0.25D0.5D

Work Material

Milling Conditions

Dia. of Mill (inch)

Carbon Steels

RPM Feed(IPM)

3.73.83.83.73.63.52.72.21.61.4

900600450360300230180150130120

RPM Feed(IPM)

2.12.12.12.12.02.21.51.20.90.7

700410310250210160130110 90 80

RPM Feed(IPM)

1.51.51.51.51.41.41.10.80.60.5

510340260210170130110 90 80 70

RPM Feed(IPM)

17.317.717.317.116.315.712.6 9.8 7.5 5.9

1,6001,100 800 610 510 380 310 260 220 190

RPM Feed(IPM)

31.532.131.931.531.529.523.618.513.811.0

3,1002,1001,6001,3001,100 800 700 600 500 400

RPM Feed(IPM)


Cast IronAluminum Alloys

Copper AlloysNonferrous Alloys

Die SteelsStainless SteelsAlloy Steels

80 SFM 60 SFM 40 SFM 33 SFM 100 SFM 200 SFM


35


1/4 3/8 1/2 5/8 3/411 1/41 1/21 3/4

Depth of Cutaa

ar

H

9.48.68.48.58.08.45.84.73.4

1,8001,200 880 710 590 440 360 300 260

1.5D0.25D0.5D

Work Material

RPM Feed(IPM)

6.85.45.85.75.26.04.13.22.2

1,300 840 630 510 420 320 260 210 180

RPM Feed(IPM)

4.83.53.73.43.33.62.51.91.4

1,100 680 510 410 340 260 210 170 150

RPM Feed(IPM)

2.82.42.72.62.42.81.91.51.1

890600450360300230180150130

RPM Feed(IPM)

24.022.422.422.421.424.016.313.511.3

2,0001,4001,000 800 670 500 400 340 290

RPM Feed(IPM)

48.043.246.444.841.445.029.825.218.0

4,0002,7002,0001,6001,4001,000 800 700 600

RPM Feed(IPM)

Carbon SteelsNickel Alloys

Titanium AlloysCast Iron


Nonferrous Alloys



Standard Milling Conditions List No. 6367X

Carbon Steels

Milling Conditions

Dia. of Mill (inch)

List No. 6303 Bright Finish, 8% Cobalt HSS

2

Shanks 2” And Larger Have Combination DriveAll Sizes Are Not Center Cutting

1 per tube

1085363 5/8 2-7/16

1085370 1-1/4 3-1/16

10853863/8

3/4 2-1/2

1085392

1/4

1-3/8 3-1/8

1085408

5/16

3/4 2-1/2

10854143/8

1-1/2 3-1/4

10854201/2

1-1/4 4 3-1/4

10854371/2

2 4

10854435/8

1-5/8 3-3/4

10854505/8

2-1/2 4-5/8

1085466 1-5/8 3-7/8

1085472 3 5-1/4

10862673/4

1-5/8 3-7/8

10862733/4

3 5-1/4

1085489 1-7/8 4-1/8

1085495 3-1/2 5-3/4

10855007/8

1-7/8 4-1/8

1085517 3-1/2 5-3/4

7/8

10855233/4

2 5 4-1/4

1085530 1 3-1/4

1086003 1 2 4-1/2

10860101

4 6-1/2

1086026 3 5-1/2

1086032 1-1/8 2 4-1/2

10860493/4

2 4-1/2

1086055 4 6-1/2

1086061 1-1/4 2 4-1/2

1086078 1-1/4 4 6 1/2

1086084 3 5-1/2

10860903/4

2 4-1/2

1086106 4 6 1/2

1086112 2 6 4-1/2

1086129

1-1/2

1-1/4 4 6-1/2

1086135 3 5-1/2

10861413/4

2 4-1/2

1086158 4 6-1/2

1086164 1-3/4 2 4-1/2

1086170 4 6-1/2

10861871-1/4

3 5-1/2

1086193 2 4-1/2

1086209 4 6-1/2

1086215 3 5-1/2

1086221 4 8 7-3/4

10862382

6 9-3/4

1086244 8 11-3/4

1086250 3 6-3/4

OverallLengthEDP

Diameterof Mill

ShankDiameter

Length of Cut

Numberof Flutes

1175510 1/4 5/8 2-7/16

1175533 5/16 3/8 3/4 2-1/2

1175556 3/8 3/4 2-1/2

11755791/2

1-1/4 3-1/4

1175585 2 4

11755915/8

1-5/8 3-3/4

1175607 2-1/2 4-5/8

1175636 1-5/8 3-7/8

1175642 3/4 3 5-1/4

1175659 1-7/8 4-1/8

1175671 7/8 1-7/8 4-1/8

1175694 3/4 2 4-1/4

1175716 2 4-1/2

1175722 1 4 6-1/2

1175739 3 5-1/2

1175774 2 4-1/2

1175780 1-1/4 4 6-1/2

1175797 3 5-1/2

1175825 2 4-1/2

1175831 1-1/21-1/4

4 6-1/2

1175848 3 5-1/2

1175877 2 4-1/2

1175883 1-3/4 4 6-1/2

1175890 3 5-1/2

1175905 2 4-1/2

1175934 4 7-3/4

1175940 2 6 9-3/4

1175963 3 6-3/4

1175877

36


Roughing (Hog)

2

1

7/8

3/4

5/8

1/2

8

6

5

4

OverallLengthEDP

Diameterof Mill

ShankDiameter

Length ofCut

Numberof Flutes

List No. 6303X SG Coated, 8% Cobalt HSS



List No. 6307 8% Cobalt HSS

Shanks 2” And Larger Have Combination Drive1 per tube

1182749 5/8 2-7/16

1182755 1-1/4 3-1/16

11827613/8

3/43

2-1/2

1182778 1-3/8 3-1/8

1182784 3/4 2-1/2

1182790 1-1/2 3-1/4

11828061/2

1-1/4 3-1/4

1182812 2 4

1182829 8/5-14

3-3/4

1182835 5/8 2-1/2 4-5/8

1182841 1-5/8 3-7/8

1182864 3/4 1-5/8 3-7/8

1182887 1-7/8 4-1/8

1182909 7/8 1-7/8 4-1/8

1182921 3/4 2 4-1/4

11829441

2 5 4-1/2

1182950 1 4 6-1/2

1182967 3 5-1/2

1182973 1-1/8 2 4-1/2

1183000 2 4-1/2

1183017 1-1/4 4 6-1/2

1183023 3 5-1/2

1183052 2 4-1/2

1183069 1-1/2 1-1/4 4 6-1/2

1183075 3 6 5-1/2

1183103 1-3/4 2 4-1/2

1183132 2 4-1/2

11831492

4 6-1/2

11831612

4 7-3/4

1183178 6 9-3/4

EDPShank

DiameterLength of

CutDiameter


Number ofFlutes

37


Roughing (Hog)

7/8

3/4

5/8

1/2

3/8

5/16

1/4


38


1/4 3/8 1/2 5/8 3/411 1/41 1/21 3/42

Depth of Cutaa

ar

H

5.15.15.15.15.15.14.93.52.62.4

1,300 820 620 490 410 310 250 210 180 160

1.5D0.25D0.5D

Work Material

Milling Conditions

Dia. of Mill (inch)

Carbon Steels

RPM Feed(IPM)

3.13.13.23.13.03.13.12.31.61.6

900600450360300230180150130120

RPM Feed(IPM)

1.71.71.71.71.71.81.81.30.90.9

700410310250210160130110 90 80

RPM Feed(IPM)

1.21.21.21.21.21.21.20.90.60.6

510340260210170130110 90 80 70

RPM Feed(IPM)

6.76.76.76.76.76.76.75.33.73.5

1,6001,100 800 610 510 380 310 260 220 190

RPM Feed(IPM)

26.426.426.426.426.426.426.421.715.714.2

3,1002,1001,6001,3001,100 800 700 600 500 400

RPM Feed(IPM)





1) The above cutting speeds and feeds apply to regular end mill flute length.For long fluted end mills please use the following factors below:

Cutting Length Reduce Feed by2.5 Diameter 15%3 Diameter 25%4 Diameter 55%

2) In dry milling, reduce the RPM and Feed 30% of values on table above. (recommended air blow)3) Adjust drilling condition when unusual vibration or sound occurs.


Slotting Side Milling

D: Dia. of Mill

ar

aa

D

H

Standard Milling Conditions List No. 6303, 6307

1/4 3/8 1/2 5/8 3/411 1/41 1/21 3/4

—

Depth of Cutaa

ar

H

7.27.27.07.16.87.87.65.23.67.1

1,8001,200 880 710 590 440 360 300 2601,900

1.5D0.25D0.5D

Work Material

4.75.04.84.54.45.05.03.22.24.3

1,300 840 630 510 420 320 260 210 1801,300

3.52.72.93.02.73.43.32.01.42.8

1,100 680 510 410 340 260 210 170 1501,100

2.11.92.02.12.02.52.31.51.12.1

890600450360300230180150130930

9.6 9.0 8.8 8.6 8.611.311.0 7.3 4.9 8.7

2,0001,4001,000 800 670 500 400 340 2902,100

36.833.536.035.234.742.540.828.619.835.0

4,0002,7002,0001,6001,4001,000 800 700 6004,200

1) In dry milling , reduce the RPM and feed rate 30% of values on table above. ( recommended air blow )2) Adjust milling condition when unusual vibration or sound occurs.


D: Dia. of Mill

ar

aa

D

HCarbon Steels Nickel Alloys

Titanium Alloys Cast IronAluminum Alloys





Milling Conditions

Dia. of Mill (inch) RPM Feed(IPM) RPM Feed

(IPM) RPM Feed(IPM) RPM Feed

(IPM) RPM Feed(IPM) RPM Feed

(IPM)

List No. 6231X SG Coated, 8% Cobalt HSSList No. 6231 8% Cobalt HSS

Shanks 2” and Larger Have Combination Drive1 per tube

1030592 1/83/8

1230784 5/32

1030614 3/167/16

1230790 7/32

1030637 1/4 2-5/16

1230806 9/323/8

1030672 5/16

1230812 11/32 9/16

1030775 3/8

1230829 13/32

1030781 7/16 13/16 2-1/2

1230835 15/32

1030803 1/2 1 3

1230841 3/8 13/16 2-1/2

1230858 17/321/2 1-1/8 3-1/8

1030810 9/16

10308555/8

5/8 1-5/16 3-7/16

1230864 1/2 1-1/8 3-1/8

103094111/16

5/8 3-7/16

1230870 1/2 3-5/16

1030958 5/8 1-5/16 3-7/16

1230887 3/4 1/2 3-5/16

1030964 3/4 3-9/16

1226927 13/16 5/8 8/5 3-

1031066 7/8 3-3/4

1230893 7/8 5/8 1-1/2 3-5/8

1031117 3/4 3-3/4

1230909 15/16 5/8

1031130 1 1-5/8 4-1/8

1031146 3/4 3-3/4

1230915 5/8 1-1/2 3-5/8

1230703 7/8 3-3/4

1031169 1 4-1/8

1230710 1-1/8 3/4 3-7/8

1230726 7/8 3-7/8

1031198 1 4-1/8

1230732 3/4 3-7/8

1230749 7/8 3-7/8

1031203 1-1/4 4-1/8

1031226 4-1/8

1230755 3/4 3-7/8

1031261 1 4-1/8

1230761 1-1/2 3/4 3-7/8

1031290 1-1/4 4-1/8

1031341 1-3/4 1-1/4 4-1/8

1031393 2 1-1/4 4-1/8

EDP Diameter of Mill

ShankDiameter

Length of Cut

OverallLength

1176290 1/8 3/8

1176311 3/16 7/16

1176334 1/43/8

1/2 2-5/16

1176357 5/16

1176370 3/89/16

1176392 7/16 13/16 2-1/2

1176414 1/2 1/2 1 3

1176443 9/16 1/2 1-1/8 3-1/8

1176450 5/8

1176472 11/16 5/8 3-7/16

11764951176517

3/43/4 3-9/16

11765307/8 1-1/2 3-3/4

1176546 3/41176569 1 1 1-5/8 4-1/81176575 1 3/4 1-1/2 3-3/41176603 1-1/8 11176661 1-1/4 1-1/4 1-5/8 4-1/81176712 1-1/2

39


Two Flute Single End

1/2

1/2

3-5/8

1

1-3/81-5/8

1

1-1/4

1-5/16

7/8

EDP Diameterof Mill

ShankDiameter

Length ofCut

OverallLength



List No. 6230 8% Cobalt HSSList No. 6233 8% Cobalt HSS

1 per tube

1043479 1/4 1 3 1/16

1043485 5/163/8

1 1/4 3 5/16

1043491 1 1/2 3 1/4

1043507 1 2 3/4

1043513 2 4

1043520 1/2 1/2 1 1/2 3 1/2

1043536 3 5

1043542 5/8 5/8 2 4 1/8

1043571 3/4 3/4 2 1/4 4 1/2

1043600 7/8 7/8 2 1/2 4 3/4

1043639 1 1

1043674

1 1/8

1043680 1 1/43 5 1/2

1043702 1 1/2

1043725 1 3/41043760 2

EDP Shank Diameter

Length of Cut

Diameter of Mill

Overall Length

40


Two Flute Long Single End

3/8

1 1/4

0107454 1.0 2.0

0107505 1.5 3.0

0107528 2.0 6.0 7.0 50.0

0107540 2.5

0107730 3.0 9.0

0107769 3.5 12.00107810 4.0

0107855 4.5 8.0 60.00107878 5.0 15.00107935 5.5

0107941 6.00107970 6.50108066 7.0 20.0 65.00108072 7.50108089 8.0 10.00108095 8.50108100 9.0 25.0 75.00108117 9.50108123 10.0

12.0 30.0 80.00108249 12.00108278 13.0

35.00108358 14.0

16.00108387 15.0

95.00108444 16.0 40.00108530 17.0 105.00108576 19.0 20.00108640 20.0 45.0 110.0

0108977 24.050.0 120.00109004 25.0

0109027 26.025.0

55.0 125.00109457 30.0

EDP Diameter of Mill

Shank Diameter

Length of Cut

Overall Length

Regular Single End

90.0




41

Standard Milling Conditions List No. 6231, 6233, 6230

——

——

—

——

—

——

—

—

—

1/8 3/16

1/4

3/8

1/2

5/8 3/4

1

1 1/41 1/2

1 3/4

2

Depth of Cutaa

ar

H

3.13.33.33.33.33.33.33.33.33.43.33.33.33.33.23.12.42.41.91.81.51.31.10.70.6

4,0002,7002,6001,7001,6001,3001,3001,000 850 800 660 640 530 510 430 400 320 320 270 260 220 200 190 160 160

1.5D0.25D0.5D

Work Material

Milling Conditions

Dia. of Mill

Carbon Steels

RPM Feed(IPM)

2.02.12.12.12.12.12.12.12.12.12.12.12.12.12.02.01.51.51.21.10.90.80.60.40.4

2,8001,9001,8001,2001,100 930 890 700 600 560 460 450 370 360 300 280 220 230 190 180 150 140 130 110 120

RPM Feed(IPM)

1.11.21.21.21.21.21.21.21.21.21.21.21.21.21.11.10.80.80.70.60.50.50.40.20.2

2,0001,3001,300 840 800 660 630 500 420 400 330 320 270 260 210 200 160 160 130 130 110 100 90 80 80

RPM Feed(IPM)

0.70.80.80.80.80.80.80.80.80.80.80.80.80.80.70.70.60.60.50.50.40.30.30.20.2

1,6001,1001,100 680 640 530 510 400 340 320 270 260 210 210 170 160 130 130 110 110 90 80 80 60 70

RPM Feed(IPM)

9.19.49.49.49.49.49.49.49.49.49.49.49.49.49.19.17.17.05.55.14.13.83.02.01.9

4,8003,2003,1002,1001,9001,6001,6001,2001,100 960 800 800 640 610 510 480 380 380 320 310 260 240 220 190 190

RPM Feed(IPM)

16.517.717.717.717.717.717.717.717.717.717.717.717.717.716.916.512.612.410.2 9.8 7.9 7.1 5.9 3.5 3.4

9,6006,4006,1004,1003,8003,2003,1002,4002,1001,9001,6001,6001,3001,3001,100 960 760 770 640 610 510 480 440 380 390

RPM Feed(IPM)






Cutting Length Reduce Feed by2.5 Diameter 15%3 Diameter 25%4 Diameter 55%5 Diameter 65%6 Diameter 75%

2) In dry milling, reduce the RPM and Feed 30% of values on table above. ( recommended air blow )3) Adjust drilling condition when unusual vibration or different sound occurs.


aa

ar D

H


1/8 3/16 1/4 3/8 1/2 5/8 3/4 11 1/41 1/2

Depth of Cutaa

ar

H

5.55.55.55.55.55.55.53.93.02.6

3,6002,4001,8001,200 880 710 590 440 360 300

1.5D0.25D0.5D

Work Material

Milling Conditions

Dia. of Mill (inch)

Carbon Steels

RPM Feed(IPM)

3.53.53.53.63.63.53.52.62.01.6

2,6001,7001,300 840 630 510 420 320 260 210

RPM Feed(IPM)

2.22.22.22.22.22.22.11.61.31.0

2,1001,4001,100 680 510 410 340 260 210 170

RPM Feed(IPM)

1.71.61.71.71.71.71.61.20.90.8

1,8001,200 890 600 450 360 300 230 180 150

RPM Feed(IPM)

15.215.115.415.715.415.314.811.0 8.3 6.7

4,0002,7002,0001,4001,000 800 670 500 400 340

RPM Feed(IPM)

28.028.028.028.328.328.027.220.515.012.6

8,0005,3004,0002,7002,0001,6001,4001,000 800 700

RPM Feed(IPM)







(inch) (mm)23

56

8

1012

15

2025

30

3.175 4.7625

6.35

9.525

12.7

15.875 19.05

25.4

——————

List No. 6210 8% Cobalt HSS(Unit) : mm

1 per tube

0110773 2.56.0

7.050.0

0110824 3.0 9.0

0111282 3.512.0

0111327 4.0

0111459 4.58.0 60.0

0111516 5.015.0

0111619 5.5

0111660 6.00111866 6.50112060 7.0

20.0 65.00112564 7.50112667 8.0

10.00112680 8.50112696 9.0

25.0 75.00112701 9.50112782 10.00112810 11.0

12.0 30.0 80.00112879 12.00112891 13.0

35.0 90.00113067 14.0

16.00113118 15.0

95.00113227 16.0

40.00113233 17.0

105.00113262 18.00113320 19.0

20.0

0113336 20.045.0 110.0

0113497 24.050.0 120.0

0113577 26.0 25.00113611 28.0 55.0 125.00113772 30.0

EDP Diameterof Mill

Shank Diameter

Length of Cut

Overall Length

42


Four Flute Single End


List No. 6211X 8% Cobalt HSS, SG Coated

List No. 6211M 8% Cobalt HSS

1 per tube

1030345 1/8 3/8 2-5/16

1042290 3/16 1/2 2-3/8

1042305 1/4 3/8 5/8 2-7/16

1042311 5/16 3/4 2-1/2

1042328 3/8 3/4 2-1/2

10423341/2 1-1/4 3-1/4

1030351 6

10423405/8

4

1030368 6

10423573/4

4

10303743/4

6

1042363 41030380 7/8 7/8 1-7/8 61042370 41030402

16

1042386 41030419

2

1-1/86

1042392 41030425 61042408

1-1/44

10305861042414 61042850

24

1176729 1/8 3/8 2-5/16

1176735 3/16 1/2 2-3/8

1176741 1/4 3/8 5/8 2-7/16

1176758 5/162-1/2

1176764 3/83/4

11767701/2 1-1/4 3-1/4

1176787 6

11767935/8

4

1176809 6

1176815 4

11768213/4

6

1176838 47/8 7/8 1-7/8

6

1176850 4

1176896 41-1/4

1-1/46

1176918 41-1/2

6

1176844

1176867

1176873 4

11768802

6

1176901

1176924

16

1

43


Multi-Flute Single End Center Cutting

4

1/2

3-3/4

3-7/8

1-5/8

5/8

4-1/8

1

1-1/4

1-1/2

4-1/2

4-1/8

1-1/84-1/2

3-3/4

3-7/8

1/2

5/8

1-5/8

3/4

OverallLengthEDP Diameter

of MillShank

DiameterLength of

CutNumber of

FlutesOverallLengthEDP Diameter

of MillShank

DiameterLength of

CutNumber of

Flutes

OverallLengthEDP Diameter

of MillShank

DiameterLength of

CutNumber of

Flutes



List No. 6213 8% Cobalt HSS

1 per tube

1042741 1/4 1 1/4 3 1/16

1042758 5/16 3/8 1 3/8 3 1/8

1042764 3/8 1 1/2 3 1/4

1042770 1/2 1/2 2 4

1042787 5/8 5/8 2 1/2 4 4 5/8

1042793 3/4 3/4 3 5 1/4

1042809 7/8 7/8 3 1/2 5 3/4

1042815 1 16 1/2

1042821 1 1/4 1 1/4

Overall LengthEDP Diameter

of MillShank

DiameterLength of

CutNumber of

Flutes

44


Multi-Flute Long Single End Center Cutting

4


—

——

—

——

—

——

—

—

—

1/8 3/16

1/4

3/8

1/2

5/8 3/4

1

1 1/41 1/2

1 3/4

2

3 3.175 4.7625 5 6 6.35 8 9.525101212.71515.87519.05202525.43031.7538.14044.455050.8

Depth of Cutaa

ar

5.15.15.15.15.15.15.15.15.15.15.15.15.14.94.73.63.52.92.72.22.01.61.01.0

2,7002,6001,7001,6001,3001,3001,000 850 800 660 640 530 510 430 400 320 320 270 260 220 200 190 160 160

1.5D0.25D

Work Material

Milling Conditions

Dia. of Mill(inch) (mm) RPM Feed

(IPM)3.13.13.13.13.13.13.13.13.23.23.23.13.13.03.02.32.31.81.71.41.31.00.60.6

1,9001,8001,2001,100 930 890 700 600 560 460 450 370 360 300 280 220 230 190 180 150 140 130 110 120

RPM Feed(IPM)

1.81.81.71.71.71.71.71.81.81.81.81.81.71.71.71.31.31.01.00.80.70.60.40.3

1,3001,300 840 800 660 630 500 420 400 330 320 270 260 210 200 160 160 130 130 110 100 90 80 80

RPM Feed(IPM)

1.21.21.21.21.21.21.21.21.21.21.21.21.21.11.10.90.90.70.70.50.50.40.20.2

1,1001,100 680 640 530 510 400 340 320 270 260 210 210 170 160 130 130 110 110 90 80 80 60 70

RPM Feed(IPM)

14.214.214.214.214.214.214.214.414.614.614.614.614.413.613.410.210.0 8.3 7.9 6.1 5.5 4.1 2.9 2.8

3,2003,1002,1001,9001,6001,6001,2001,100 960 800 800 640 610 510 480 380 380 320 310 260 240 220 190 190

RPM Feed(IPM)

26.426.426.425.626.426.426.426.626.826.426.426.425.625.224.818.918.715.414.211.410.6 8.7 5.5 5.3

6,4006,1004,1003,8003,2003,1002,4002,1001,9001,6001,6001,3001,3001,100 960 760 770 640 610 510 480 440 380 390

RPM Feed(IPM)

4 Flute




Nonferrous Alloys



45


Standard Milling Conditions List No. 6210, 6211M, 6213

1/2 5/8 3/4 7/811 1/41 1/22

Depth of Cutaa

ar

7.77.77.46.55.34.13.21.5

640510430370320260220160

1.5D0.25D

Work Material

Milling Conditions

Dia. of Mill (inch) RPM Feed(IPM)

4.84.64.54.03.42.62.10.9

450360300260230180150120

RPM Feed(IPM)

2.72.62.52.21.91.51.20.5

320260210180160130110 80

RPM Feed(IPM)

1.81.81.71.51.31.00.80.3

260210170150130110 90 70

RPM Feed(IPM)

21.921.620.417.715.111.8 9.2 4.1

800610510440380310260190

RPM Feed(IPM)

39.638.437.833.128.121.317.1 8.0

1,6001,3001,100 900 770 610 510 390

RPM Feed(IPM)

6 Flute


Cutting Length Reduce Feed by2.5 Diameter 15%3 Diameter 25%4 Diameter 55%5 Diameter 65%6 Diameter 75%

2) In dry milling, reduce the RPM and Feed 30% of values on table above. ( recommended air blow )3) Adjust drilling condition when unusual vibration or different sound occurs.

D: Dia. of Mill

ar

aa

D

H




Nonferrous Alloys




Standard Milling Conditions List No. 6210, 6211M, 6213

1/2 5/8 3/4 11 1/41 1/2

Depth of Cutaa

ar

11.111.1 9.9 7.3 5.7 4.6

880710590440360300

1.5D0.25D

Work Material

RPM Feed(IPM)

7.26.76.64.73.72.9

630510420320260210

RPM Feed(IPM)

4.64.44.13.02.31.8

510410340260210170

RPM Feed(IPM)

3.43.23.12.31.71.4

450360300230180150

RPM Feed(IPM)

30.031.227.720.115.412.2

1,000 800 670 500 400 340

RPM Feed(IPM)

56.151.547.937.228.322.5

2,7001,9901,5901,3301,000 800

RPM Feed(IPM)

1) The above cutting speeds and feeds apply to regular end mill flute length. For long fluted end mills please use the following factors below:

Cutting Length Reduce Feed by2.5 Diameter 15%3 Diameter 25%4 Diameter 55%

2) In dry milling , reduce the RPM and Feed 30% of values on table above. ( recommended air blow )3) Adjust drilling condition when unusual vibration or different sound occurs.

6 Flute


aa

ar D

H

Carbon Steels Nickel AlloysTitanium Alloys





1/8 3/16 1/4 3/8 1/2 5/8 3/4 11 1/41 1/2

Depth of Cutaa

ar

8.66.77.96.77.47.46.64.83.83.1

3,6002,4001,8001,200 880 710 590 440 360 300

1.5D0.25D

Work Material

Milling Conditions

Dia. of Mill (inch) RPM Feed(IPM)

5.24.14.74.74.84.54.43.12.51.9

2,6001,7001,300 900 630 510 420 320 260 210

RPM Feed(IPM)

2.52.23.12.83.13.02.72.01.61.2

2,1001,4001,100 700 510 410 340 260 210 170

RPM Feed(IPM)

2.51.92.52.02.32.22.01.51.20.9

1,8001,200 900 600 450 360 300 230 180 150

RPM Feed(IPM)

20.817.322.419.620.020.818.513.410.2 8.2

4,0002,7002,0001,4001,000 800 670 500 400 340

RPM Feed(IPM)

38.431.836.833.537.434.331.924.818.915.0

8,0005,3004,0002,7001,9901,5901,3301,000 800 670

RPM Feed(IPM)

4 Flute


Titanium Alloys Cast IronAluminum Alloys




46



Milling Conditions

Dia. of Mill (inch)

2018.08.MT

NACHI CANADA INC.89 Courtland Ave., Unit No. 2Concord, Ontario, L4K 3T4 CanadaPhone: 905-660-0088Fax: 905-660-1146

Calle Tequisquipan 2 Aerotech Industrial ParkLocalidad Galeras - Municipio de Colon, Queretaro, C.P. 76295, MexicoPhone: 52-442-153-2424Fax: 52-442-153-2435

NACHI AMERICA INC.715 Pushville Road, Greenwood, Indiana, 46143, U.S.A.Phone: 317-530-1003 Toll Free: 888-340-8665 Fax: 317-530-1013 Toll Free Fax: 888-383-8665 Web Site: www.nachiamerica.com

WEST COAST BRANCH12652 E. Alondra Blvd. Cerritos, California, 90703, U.S.APhone: 562-802-0055Fax: 562-802-2455

NACHI MEXICANA, S.A. de C.V.

WARNING: This product can expose you to chemicals including cobalt, which is known to the State of California to cause cancer. For more information go to www.P65Warnings.ca.gov !

Your Cutting Tool Solution for END MILLS

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