YOUNG POONG BALL VALVES - yppc.co.kr 6d oilgas_ball valve.pdf · API 6D/6A Oil & Gas ......
Transcript of YOUNG POONG BALL VALVES - yppc.co.kr 6d oilgas_ball valve.pdf · API 6D/6A Oil & Gas ......
YOUNG POONGBALLVALVES
YOUNG POONG PRECISION CORPORATION
API 6D/6A Oil & GasTrunnion Mounted Ball valves
API 6D/6A Oil & GasTrunnion Mounted Ball valves
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Now, we solidified our name in domestic industrial field.Furthermore we started to expand the sales to overseas with good quality and service tosatisfy costomers.
"Excel " is our quality campaign slogan.It stands for YPPC is continuously trying to excel customers' needs.
Head Quarter Ansan Plant Test Facility in Ansan Plant
INTRODUCTION
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QUALITY MANAGEMENT
INTERNAL QUALITY
CONTROL OF QUALITYMANAGEMENT MANUAL
QUALITY TEAM
CONTROL OF IN-PROCESS INSPECTION
CALIBRATION OF GAGES
CONTROL OF FINAL INSPECTION
CONTROL OF RECEIVING INSPECTION
CONTROL OF QUALITY PROCEDURES &STANDARD
ASSESSMENT & MONITORING OFSUPPLIERS
API Monogram
ISO 9001:2000
Fire Safe Certificate
Quality Program
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Design API Spec. 6D Specification for Pipeline ValvesAPI Spec. 6A Specification for Wellhead and Christmas Tree EquipmentASME B 16.34 Valves-Flanged and Butt-Welding End
Face to Face ASME B 16.5 Pipe Flanges and Flanged FittingsASME B 16.10 Face to Face and End to End Dimensions of Ferrous Valves
Fire Safe API Std. 607 Fire Test for Soft-Seated Quarter-Turn ValvesAPI Spec. 6FA Specification for Fire Test for Valves
Test API Spec. 6D Specification for Pipeline ValvesASME B 16.34 Valves-Flanged and Butt-Welding End
Others ISO 5211 Part-Turn Valve Actuator AttachmentNACE MR 0175 Sulfide Stress Cracking Resistant Metallic Material for Oilfield Equipment
Size*1
150 300 600 900 1500 2500
Class
*1 : ( ) DN SIZE Other class & size available on request
Applicable Standards
Standard Production Range
Model Name E2 / Trunnion Block Type
Model Name E1 / Trunnion Pin Type
2 (50)
2-1/2 (65)
3 (80)
4 (100)
6 (150)
8 (200)
10 (250)
12 (300)
14 (350)
16 (400)
18 (450)
20 (500)
22 (550)
24 (600)
26 (650)
28 (700)
30 (750)
32 (800)
34 (850)
36 (900)
40(1000)
42(1050)
�� - XX - X - X - X - XX - XX - XX - X - X
Example : 24E2FCJS1AF1P2Z : 24″E2 Series Ball Valve, Full Bore, 600#, RTJ Flanged End, A105 Body,A105/ENP Ball, Nylon Inserted Seat, Gear Operator, Fire Safe Design
Other materials available on request
SIZE Bore Class End Body Trim Seat Operator OptionModel
2″ E1 F A F S1 AF 1A 0 Z
3″ Trunnion Full 150# FF A105 A105/ENP Glass PTFE Bare Fire safe
4″ Pin
6″ Type R B R S2 AR 2A 1 N
8″ Reduced 300# RF LF2 LF2/ENP Carbon Wrench NACE
10″ E2 PTFE
12″ Trunnion C J S4 S4 2 T
14″ Block 600# RTJ F304 F304 1C Gear Extended
16″ Type Graphite Bonnet
18″ D W S6 S6 PTFE 3
20″ 900# Butt F316 F316 Actuator
22″ weld 1D
24″ E S9 S9 Virgin
26″ 1500# F51 F51 PTFE
28″
30″ F Etc. Etc. 1E
32″ 2500# Carbon
34″ Fiber PTFE
36″ G
40″ API 1P
42″ 5000 Nylon
H 1R
API PEEK
10000
2C
Viton O-Ring
Figure Numbering Systems
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Double Barrier Stem SealThe upper seal can be replaced withthe valves, under pressure with theball in the closed position.
Wide Range Seat MaterialFor special conditions of flow service.Seat will comply with the correspondingcustomer's specific standard.The soft sealing between the seat andthe ball is achieved by a plastic insert onE1 & E2 Series valves.
Sealant Injection FittingBuilt in sealant injection systemfor emergency seat seal.
Wide Materials SelectionCorrosion resistant stainless steels,Nickel base and reactive alloys.
Rugged Heavy-Duty BodyThe body is made of two or three forgedparts and the bolted construction allowdisassembly on the job site for repairs.
The body drain is located in the lowestpart of the body cavity.
Stem ConstructionThe stem of the E1 valves isof an anti-blow-out design.
Low TorqueShort coupled trunnions minimizeunit bearing loads and operatingtorque.
Standard Features / E1 Series
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YPPC E1 & E2 Series ball
valves offer the process
industries widest range of
trunnion mounted ball valves,
materials and configurations.
This provides customers the
flexibility to specify ball
valves to meet virtually all
their applications needs.
Stem ExtensionsE1 Series ball valves can be provided with optional stemextensions allowing buried or underground installations inremote or inaccessible areas.Drain and Sealant injectors will be piped up to the top of theextension for an easier access.The distance between valve center line and operator hand-wheel must be specified.
PupsButt-weld valves may be supplied with transitionpieces(Pups) to avoid any risk of seat and sealdamage during welding and post weld heattreatment operation.
Large Port OpeningsAssure less pressure dropand higher Cv.
High Flow CapacityWith minimal pressure lossthrough the valve, therebyreducing plant operating costs.
Smooth Sealing SurfacesHighly polished surfaces eliminate wearand enhance seal integrity.
Body ConstructionThe body is designed and manufacturedin accordance with ASME B16.34.
The bolted bonnet design complies withASME Code Section VIII, Div. I.
NACE RequirementsOn request E1 & E2 Series ball valvescan be supplied in accordance withNACE MR0175.
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Valves from 2″through 4″have 2-pieces body. 6″through 12″are in 3-pieces body design.This design is standard in sizes 2″through 12″for all pressure class and available insizes over 12″.
Exploded View & Assembly of Model E1
210_
103A
111_
150D
150_
150A
150D
151A
151_
130A
181_
130_
122_
130C
123_
104A
104_
199_
104B
101B
101C
101A
120_
121_
121A
110_
102_
102B
102C
100_
160_
140B
124_
140_
140A
101_
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100_ BODY A105 A350 LF2 A182 F316
101_ END CAP A105 A350 LF2 A182 F316
101A GASKET S.S316/GRAPHITE
101B STUD BOLT A193 Gr. B7 A193 Gr. B7M A193 Gr. L7M A193 Gr. B8M Cl.2
101C HEAVY HEX NUT A194 Gr. 2H A194 Gr. 2HM A194 Gr. 7M A194 Gr. 8M
102_ BALL A105/ENP A350 LF2/ENP A182 F316
102A BEARING-BALL METAL BACK PTFE
102B THRUST WASHER METAL BACK PTFE
103_ SEAT INSERT NYLON Note1)
103A SPRING 17-7PH or INCONEL X-750 S.S302 or S.S316
104_ STEM AISI 1040/ENP A350 LF2/ENP A182 F316
104A BEARING METAL BACK PTFE
104B THRUST WASHER METAL BACK PTFE
110_ SEAT RETAINER A105/ENP A350 LF2/ENP A182 F316
111_ PACKING FLEXIBLE GRAPHITE
120_ O-RING HNBR or Viton� Viton� GLT -50℉ HNBR or Viton�
121_ O-RING HNBR or Viton� Viton� GLT -50℉ HNBR or Viton�
121A O-RING HNBR or Viton� Viton� GLT -50℉ HNBR or Viton�
122_ O-RING HNBR or Viton� Viton� GLT -50℉ HNBR or Viton�
123_ O-RING HNBR or Viton� Viton� GLT -50℉ HNBR or Viton�
124_ O-RING HNBR or Viton� Viton� GLT -50℉ HNBR or Viton�
130_ GLAND A105 A350 LF2 A182 F316
130A SCREW A193 Gr. B7 A193 Gr. B7M A193 Gr. L7M A193 Gr. B8M
130C GASKET S.S316/GRAPHITE
140_ TRUNNION PIN A105 or A350 LF2 A350 LF2 A182 F316
140A SCREW A193 Gr. B7 A193 Gr. B7M A193 Gr. L7M A193 Gr. B8M Cl.2
140B GASKET S.S316/GRAPHITE
150_ ADAPTOR PLATE C.S S.S316
150A SCREW A193 Gr. B7 A193 Gr. B7M A193 Gr. L7M A193 Gr. B8M Cl.2
150D ANCHOR PIN S.S304
151_ MOUNTING PAD C.S S.S304
151A SCREW A193 Gr. B7 A193 Gr. B7M A193 Gr. L7M A193 Gr. B8M Cl.2
160_ ANTI-STATIC S.S316L
180_ DRAIN PLUG C.S/Zn plated F316
181_ VENT PLUG C.S/Zn plated F316
199_ SQUARE KEY C.S
210_ SEALANT FITTING C.S/Zn plated F316
211_ SEALANT FITTING C.S/Zn plated F316
ITEM NO. DESCRIPTION
STANDARDSOUR SERVICENACE MR0175
LOW TEMP. up to -50℉
CORROSIVESERVICE
MATERIALS
REMARKS
Other materials available on request
Note1) Inserted Seat Material - Viton(O-Ring), PTFE, Nylon, PEEK, Devlon, Others...2) All Valves are Certified to API 607 or 6FA
Bill of Materials of Model E1
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Wide Range Seat MaterialFor special conditions of flow service.Seat will comply with the correspondingcustomer's specific standard.
Electro-Less Nickel PlatingElectro-less Nickel plating for trim partssuch as Ball, Seat retainer and Stemguarantee long-lasting anti-corrosion at anycorrosive environments in application.
High Flow Capacity(Cv)With minimal pressure lossthrough the valve, it reduces plantoperating costs.
Sealant Injection FittingBuilt in sealant injection systemfor emergency seat seal.
Double block & BleedYPPC E1 & E2 Series ball valves are equipped with a special NPTVent and drain plug installed in the lower body area. Vent plug permitsventing and draining of the body cavity with the valve in the closed positionunder pressure : confirming block and bleed capability.Valve body cavities can be vented to atmosphere are completelydrained down with the ball in the closed position and the valveunder pressure by the special vent plug.The body drain is located in the lowest part of the body cavity and consistsof a NPT drain safety plug.
Standard Features / E2 Series
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Ball PositionThe ball open and closed positions are assured bycorresponding stops on the adaptor plate.The valve is normally mounted with the actuator stops orgear stops.
Trunnion BearingMetal-backed self lubricated PTFE sleevebearings and thrust washer reduce torqueand extended service life.Large diameter short coupled trunnionsminimize unit bearing loads andoperating torque.
Trunnion BlockThe stem is separated from the ball and is connectedwith the upper ball trunnion by stainless steel pins.Trunnion blocks are located on the upper andlower ball trunnion which absorb all the pressure loadon the ball.The stem is a free member and carries no side thrust.
Heavy Duty Body ConstructionThe body is made of three forged parts and the boltedconstruction allows disassembly on the job site for repairs.The bolt threads are as per depending on market request.The tightening of the bolts is made by hydraulic tools with apredetermined torque.
High Sphericity BallYPPC E1 & E2 Series ball valves have high sphericitically machinedball and seat retainer.They guarantee long-lasting seat sealing and smooth operating forany customer's conditions.
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Model E2 have 3-pieces body design.This design is standard in sizes 14″″and larger for all pressure class.
Exploded View & Assembly of Model E2
101_
103A
115_115B199_
150A
150_
150D
111_
130A
130_
211_
122_
130C
123_
150D
104_
104B
181_
103A
121_
210_
101B
101D
101A
120_
110_
115C
115A
100_
180_
101C
102_
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100_ BODY A105 A350 LF2 A182 F316
101_ END CAP A105 A350 LF2 A182 F316
101A GASKET S.S316/GRAPHITE
101B STUD BOLT A193 Gr. B7 A193 Gr. B7M A193 Gr. L7M A193 Gr. B8M Cl.2
101C HEAVY HEX NUT A194 Gr. 2H A194 Gr. 2HM A194 Gr. 7M A194 Gr. 8M
102_ BALL A105/ENP A350 LF2/ENP A182 F316
103_ SEAT INSERT NYLON Note 1)
103A SPRING 17-7PH or INCONEL X-750 S.S302 or S.S316
104_ STEM AISI 1040/ENP A350 LF2/ENP A182 F316
104B THRUST WASHER METAL BACK PTFE
110_ SEAT RETAINER A105/ENP A350 LF2/ENP A182 F316
115_ TRUNNION BLOCK C.S S.S316
115A BEARING METAL BACK PTFE
115B DOWEL PIN S.S304 S.S316
115C THRUST WASHER METAL BACK PTFE
120_ O-RING HNBR or Viton� Viton� GLT -50℉ HNBR or Viton�
121_ O-RING HNBR or Viton� Viton� GLT -50℉ HNBR or Viton�
121A O-RING HNBR or Viton� Viton� GLT -50℉ HNBR or Viton�
122_ O-RING HNBR or Viton� Viton� GLT -50℉ HNBR or Viton�
123_ O-RING HNBR or Viton� Viton� GLT -50℉ HNBR or Viton�
130_ GLAND A105 A350 LF2 A182 F316
130A SCREW A193 Gr. B7 A193 Gr. B7M A193 Gr. L7M A193 Gr. B8M Cl.2
130C GASKET S.S316/GRAPHITE
150_ ADAPTOR PLATE C.S S.S304
150A SCREW A193 Gr. B7 A193 Gr. B7M A193 Gr. L7M A193 Gr. B8M Cl.2
150D ANCHOR PIN S.S304
151A SCREW A193 Gr. B7 A193 Gr. B7M A193 Gr. L7M A193 Gr. B8M Cl.2
180_ DRAIN PLUG C.S/Zn plated F316
181_ VENT PLUG C.S/Zn plated F316
199_ SQUARE KEY C.S
210_ SEALANT FITTING C.S/Zn plated F316
211_ SEALANT FITTING C.S/Zn plated F316
ITEM NO. DESCRIPTION
STANDARDSOUR SERVICENACE MR0175
LOW TEMP. up to -50℉
CORROSIVESERVICE
MATERIALS
REMARKS
Other materials available on request.
Note1) Inserted Seat Material - Viton(O-Ring), PTFE, Nylon, PEEK, Devlon, Others...2) All Valves are Certified to API 607 or 6FA.
Bill of Materials of Model E2
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Seat and GasketPlastic polymer is inserted for seat sealing.
PTFE various grades reinforced gasket andO-ring for seat sealing.
Double sealing barrier in both direction forclass 150, 300, 600, 900, 1500, 2500.
Metal Backed-Self Lubricating BearingThe ball rotates in metal-backed selflubricated PTFE bearings located in stemand trunnion block, which ensureconsistently low operating torque.
Emergency Sealant FittingsSealant can be injected to the seats andstem for emergency seal.
Triple Stem SealTriple barrier stem seals upper stem seal“O-ring”is replaceable with pressure in lineduring the ball in the closed position.
900# to higher... Spring energized lip seal - Stem and outside diameter of seat retainer seal.
Low Torque for Easier OperationMost suitable shape of material property,machining accuracy and ultra smooth,surface finish.
3rd
2nd
1st
Features & Benefits
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Wide Range Seat MaterialFor special conditions of flow service.Seat will comply with the correspondingcustomer's specific standard.
Fire-Safety DesignWith the valve burned in a fire,such non-metal parts as seat,packing, gasket etc may burnout.Then, an excessive leakagewill result that the firegain headway.
To prevent such situation,the E1 & E2 Series Trunnion mounted ball valvesprovided with the fire-safe mechanism.
Self Relief Seat DesignIndependent floating spring loaded seats arealways in contact with the ball provide aneffective tight seal even at low differential pressure.Independent upstream and downstream seatspermit draining of fluid from the body cavity,so allowing double block and bleed operation.With the single sealing feature, there is automaticbody cavity release of over-pressure to the linethrough the downstream seat.
Double Seal PrincipleDouble sealing feature(available on request)maintains the sealing capacity of the valve even ifcase of the up-stream seat.Body cavity over-pressure in this case can bereleased through a relief valve to atmosphere.
A combination of double sealing feature on thedownstream side and single sealing on theupstream seat is available on request.This configuration maintains the sealing capacityof the valve in case of failure of the upstreamseat and release the body cavity over-pressurethrough the upstream seat.
All JointsCombination of O-ring and gaskets grants a perfectand safe sealing on body and gland.Thus making the E1 and E2 ball valves is suitable forboth above the ground and buried installation.
Up-Stream
Body Cavity
Down-Stream
Up-Stream
Body Cavity
Down-Stream
Up-Stream
Body Cavity
Down-Stream
SpringSeat Insert
Ball
Seat Lock
O-Ring
Secondary Seal Primary Seal
Closure
Body
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RF : Raised Face Flanged End BW : Butt Welding End RTJ : Ring Type Joint Flanged EndReduced Bore Available
Class 150 / 300 - 2″(DN 50) to 42″(DN 1050)
2 7 (178) - 8.5 (216) - 9.1 (230) 3.98(101) - 2 (52) 5.9 (150) 3.8 (96) - 23 (51) 28 (63)
2-1/2 7.5 (190) - 9.5 (241) - 15.75(400) 5.12(130) - 2.5 (63.5) 7.1 (180) 4.3(110) - 36 (79) 44 (97)
3 8 (203) - 11.13(283) - 18.11(460) 5.95(151) - 3 (76) 7.9 (200) 5.7(140) - 43 (95) 53 (117)
4 9 (229) - 12 (305) - 18.11(460) 7.96(202) - 4 (102) 9.5 (240) 6.7(170) - 66 (146) 77 (170 )
6 15.5(394) 18 (457) 15.88(403) 18 (457) 18.11(460) 8.47(215) 10.9 (278) 6 (152) 12 (305) 10 (254) 11 (279) 175 (386) 205 (452)
8 18 (457) 20.5(521) 19.75(502) 20.5(521) 18.11(460) 10.1 (255) 12.5 (318) 8 (203) 15.8 (400) 11 (280) 11 (279) 270 (595) 310 (683)
10 21 (533) 22 (560) 22.38(568) 22 (560) 22 (560) 11.8 (300) 14.3 (363) 10 (254) 18.3 (465) 13.4(340) 12.3(312) 405 (893) 530 (1168)
12 24 (610) 25 (635) 25.5 (648) 25 (635) 22 (560) 13.8 (350) 16.3 (413) 12 (305) 21.7 (550) 14.7(374) 12.3(312) 585 (1290) 780 (1720)
14 27 (686) 30 (762) 30 (762) 30 (762) 22 (560) 15 (380) 17.4 (443) 13.25 (337) 23.2 (590) 15.7(400) 12.3(312) 805 (1775) 1090 (2403)
16 30 (762) 33 (838) 33 (838) 33 (838) 22 (560) 16.34(415) 18.8 (478) 15.25 (387) 26.4 (670) 17.7(450) 12.3(312) 1070 (2359) 1480 (3263)
18 34 (864) 36 (914) 36 (914) 36 (914) 24.81(630) 18.1 (460) 21.7 (550) 17.25 (438) 29.9 (760) 20 (510) 14.6(371) 1270 (2800) 1685 (3715)
20 36 (914) 39 (991) 39 (991) 39 (991) 24.81(630) 19.7 (500) 23.2 (590) 19.25 (489) 33.1 (840) 22 (560) 14.6(371) 1850 (4079) 2290 (5049)
22 40(1016) 43 (1092) 43 (1092) 43 (1092) 27.96(710) 21.3 (540) 248.1 (630) 21.25 (540) 36.2 (920) 24.8(630) 16.7(425) 2450 (5401) 2880 (6349)
24 42(1067) 45 (1143) 45 (1143) 45 (1143) 27.96(710) 22.8 (580) 26.4 (670) 23.24 (591) 39 (990) 27.6(700) 16.7(425) 3180 (7011) 3610 (7959)
26 45(1143) 49 (1245) 49 (1245) 49 (1245) 27.96(710) 24.8 (630) 28.4 (720) 25 (635) 41.7(1060) 26.8(680) 316.7(425) 770 (8311) 4810(10604)
28 49(1245) 53 (1346) 53 (1346) 53 (1346) 31.5 (800) 26 (660) 30.6 (777) 27 (686) 44.9(1140) 29.9(760) 20.2(513) 4635 (10219) 5920(13051)
30 51(1295) 55 (1397) 55 (1397) 55 (1397) 31.5 (800) 27.6 (700) 32.2 (817) 30 (737) 48.8(1240) 31.5(800) 20.2(513) 5370 (11840) 6740(14859)
32 54(1372) 60 (1524) 60 (1524) 60 (1524) 31.5 (800) 29.1 (740) 33.7 (857) 30.75 (781) 51.2(1300) 31.5(800) 20.2(513) 6960 (15344) 8080(17813)
34 58(1473) 64 (1626) 64 (1626) 64 (1626) 35.44(900) 31.1 (790) 36 (915) 32.75 (832) 53.6(1360) 31.9(810) 21.1(536) 7950 (17526) 9260(20415)
36 60(1524) 68 (1727) 68 (1727) 68 (1727) 35.44(900) 32.5 (825) 37.4 (950) 34.5 (876) 57.1(1450) 33 (840) 21.1(536) 8950 (19731) 10280(22663)
40 70(1778) 78 (1981) 78 (1981) 78 (1981) 39.4(1000) 35.8 (910) 41.2(1045) 38.5 (978) 64.2(1630) 37 (940) 11.5(675) 12730(28064) 13970(30798)
42 73(1854) 82 (2083) 82 (2083) 82 (2083) 39.4(1000) 38.2 (970) 43.5(1105) 40.25(1022) 67.7(1720) 38.6(980) 11.5(675) 14450(31856) 16300(35935)
HL A B C D E F
RF BW RF BW
Weight, lbs(kg)L
Class 150Valve
SizeClass 300
Class 150 Class 300
inch (mm)
Outline Dimensions
Size 2" (DN 50) to 4" (DN 100) Size 8" (DN 200) above
HL
C C
L L
A AB
HL
F
E
D
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RF : Raised Face Flanged End BW : Butt Welding End RTJ : Ring Type Joint Flanged EndReduced bore available
2 11.5(292) 11.63 (295) 15.8 (400) 4 (102) - 2 (52) 6 (152) 3.8 (96) - 34 (75)
2-1/2 13 (330) 13.11 (333) 15.8 (400) 5.1(130) - 2.5 (63.5) 7.5 (190) 4.3(110) - 44 (97)
3 14 (356) 14.13 (359) 18.1 (460) 6 (152) - 3 (76) 8.6 (219) 5.5(140) - 66 (145)
4 17 (432) 17.13 (435) 18.1 (460) 8 (203) - 4 (102) 11.4 (290) 6.7(170) - 120 (265)
6 22 (559) 22.13 (562) 17.7 (450) 10 (254) 12 (305) 6 (152) 13.2 (334) 10 (254) 11 (279) 275 (606)
8 26 (660) 26.13 (664) 17.7 (450) 11.4(289) 13.4 (340) 8 (203) 16.5 (420) 11.1(280) 11 (279) 510 (1124)
10 31 (787) 31.13 (791) 22.1 (560) 14.1(358) 16.7 (425) 10 (254) 19.7 (500) 13.4(340) 12.3(312) 800 (1764)
12 33 (838) 33.13 (841) 22.1 (560) 14.9(377) 17.3 (440) 12 (305) 19.7 (500) 14.7(374) 12.3(312) 1110 (2447 )
14 35 (889) 35.13 (892) 22.1 (560) 15.8(402) 18.3 (465) 13.25 (337) 24.4 (620) 15.8(400) 12.3(312) 1130 (2491 )
16 39 (991) 39.13 (994) 22.1 (560) 16.9(430) 19.4 (493) 15.25 (387) 27.6 (700) 17.7(450) 12.3(312) 1580 (3483)
18 43 (1092) 43.13(1095) 24.8 (630) 18.6(473) 22.1 (562) 17.25 (438) 30.9 (784) 20.1(510) 14.6(371) 2180 (4806)
20 47 (1194) 47.13(1200) 24.8 (630) 19.4(493) 22.9 (582) 19.25 (489) 33.9 (860) 22.1(560) 14.6(371) 2780 (6129)
22 51 (1296) 51.38(1305) 28 (710) 21.3(540) 24.8 (630) 21.25 (540) 37.4 (950) 25.6(650) 16.7(425) 3930 (8664)
24 55 (1397) 55.38(1407) 28 (710) 23.9(606) 27.4 (697) 23.24 (591) 40.6(1103) 27.6(700) 16.7(425) 4880 (10759)
26 57 (1448) 57.5 (1461) 28 (710) 25.6(651) 29.1 (740) 25 (635) 44.1(1120) 26.8(680) 16.7(425) 5830 (12853)
28 61 (1549) 61.5 (1562) 31.5 (800) 26 (660) 30.6 (777) 27 (686) 46.5(1180) 30.7(780) 20.2(513) 6940 (15300)
30 65 (1651) 65.2 (1664) 31.5 (800) 28 (711) 32.6 (828) 30 (737) 50.4(1280) 31.5(800) 20.2(513) 8560 (18871)
32 70 (1778) 70.63(1794) 31.5 (800) 29.9(760) 34.7 (880) 30.75 (781) 52.6(1335) 31.5(800) 20.2(513) 9940 (21914)
34 76 (1930) 76.63(1946) 35.4 (900) 31.5(800) 36.4 (925) 32.75 (832) 55.5(1410) 31.9(810) 21.1(536) 11570(25507 )
36 82 (2083) 82.63(2099) 35.4 (900) 31.5(800) 37.6 (955) 34.5 (876) 58.3(1480) 33.1(840) 21.1(536) 13530 (29828)
40 92 (2337) - 39.4(1000) 36.6(930) 41.9(1065) 38.5 (978) 66.2(1680) 37.1(940) 26.9(675) 18570(40939 )
42 96 (2437) - 39.4(1000) 38.6(980) 43.3(1100) 40.25(1022) 68.7(1745) 38.6(980) 26.9(675) 21590 (47597)
HL A B C D E FRTJRF/BW
Weight,lbs(kg)
LValve
Size
Class 600 - 2″(DN 50) to 42″(DN 1050)inch (mm)
RF : Raised Face Flanged End BW : Butt Welding End RTJ : Ring Type Joint Flanged EndReduced bore available
2 14.5 (368) 14.63 (371) 15.8(400) 5.1(130) - 2 (52) 6.7 (170) - 4.7(120) 31 (68)
2-1/2 16.5 (419) 16.63 (422) 15.8(400) 6 (152) - 2.5 (63.5) 7.9 (200) - 5.3(135) 59 (130)
3 15 (381) 15.13 (384) 18.1(460) 6.3(160) - 3 (76) 7.9 (200) - 5.7(145) 85 (187)
4 18 (457) 18.13 (460) 18.1(460) 7.5(190) - 4 (102) 10.2 (260) - 7.1(180) 180 (397)
6 24 (610) 24.13 (613) 22.1(560) 10 (254) 12.5(317) 6 (152) 13.4 (340) 12.3(312) 10 (254) 390 (860)
8 28.9 (734) 29.13 (737) 22.1(560) 11.4(289) 13.9(352) 8 (203) 16.5 (420) 12.3(312) 11.1(280) 640 (1401)
10 33 (838) 33.13 (841) 24.8(630) 14.1(358) 17.6(447) 10 (254) 20.1 (510) 14.6(371) 13.4(340) 960 (2116)
12 38 (965) 38.13 (968) 24.8(630) 15.8(402) 19.3(491) 12 (305) 23.6 (600) 14.6(371) 14.7(374) 1330 (2932)
14 40.52(1029) 40.88(1039) 28 (710) - - 12.75(324) 26.8 (680) 16.7(425) 15.8(400) 1640 (36155)
16 44.5 (1130) 44.88(1140) 28 (710) - - 14.75(375) 30.3 (770) 16.7(425) 17.7(450) 1980 (4365)
18 48 (1219) 48.5 (1232) 28 (710) - - 16.7 (425) 33.5 (850) 16.7(425) 20.1(510) 2770 (6107)
20 52 (1321) 52.5 (1334) 31.5(800) - - 18.63(473) 36.2 (920) 20.2(513) 22.1(560) 3740 (8245)
22 - - 31.5(800) - - 50.68(524) 40.6(1030) 20.2(513) 25.6(650) 4640 (10229)
24 61 (1549) 61.75(1568) 31.5(800) - - 22.5 (572) 43.7(1110) 20.2(513) 27.6(700) 5560 (12257)
HL A B C D E FRTJRF/BW
Weight,lbs(kg)
LValve
Size
Class 900 - 2″(DN 50) to 24″(DN 600)inch (mm)
18
RF : Raised Face Flanged End BW : Butt Welding End RTJ : Ring Type Joint Flanged EndReduced bore available
2 14.5 (368) 14.625 (372) 15.75(400) 5.12(130) - 2 (52) 6.7 (170) 4.73(120) - 59 (130)
3 18.5 (470) 18.625 (473) 18.11(460) 6.3 (160) - 3 (76) 8.67(220) 5.71(145) - 109 (240)
4 21.5 (546) 21.625 (549) 18.11(460) 7.48(190) - 4 (102) 10.24(260) 7.09(180) - 141 (310)
6 27.76(705) 28 (711) 22 (560) 10 (254) 12.48(317) 6 (152) 16.93(430) 12.6 (320) 12.29(312) 460 (1014)
8 32.76(832) 33.125 (841) 22 (560) 11.38(289) 13.86(352) 8 (203) 21.26(540) 14.57(370) 12.29(312) 760 (1675)
10 39 (991) 39.375(1000) 24.8 (630) 14.1 (358) 17.6 (447) 10 (254) 26 (660) 17.33(440) 14.61(371) 1150 (2535)
12 44.5(1130) 45.125(1146) 24.8 (630) 15.83(402) 19.33(491) 12 (305) 30.32(770) 19.7 (500) 14.61(371) 1590 (3505)
HL A B C D E FRTJRF/BW
Weight,lbs(kg)
LValve
Size
Class 1500 - 2″(DN 50) to 12″(DN 300)inch (mm)
RF : Raised Face Flanged End BW : Butt Welding End RTJ : Ring Type Joint Flanged EndReduced bore available
2 17.76 (451) 17.875 (454) - 7.88(200) - 1.75 (44) 7.88(200) 4.73(120) - 118 (260)
3 22.76 (578) 23 (584) 15.75(400) 9.85(250) 11.97(304) 2.5 (63.5) 9.85(250) 5.71(145) 9.06(230) 218 (480)
4 26.5 (673) 26.875 (683) 18.11(460) 10.83(275) 13.31(338) 3.5 (89) 14.57(370) 7.09(180) 11 (279) 362 (798)
6 36 (914) 36.5 (327) 22.05(560) 13.4 (340) 15.87(403) 5.25 (133) 16.93(430) 12.6 (320) 12.3 (312) 750 (1653)
8 40.24(1022) 40.875(1038) 22.05(560) 16.93(430) 19.41(493) 7.125(181) 26 (660) 14.57(370) 12.3 (312) 1080 (2380)
HL A B C D E FRTJRF/BW
Weight,lbs(kg)
LValve
Size
Class 2500 - 2″(DN 50) to 8″(DN 200)inch (mm)
RF : Raised Face Flanged End BW : Butt Welding End RTJ : Ring Type Joint Flanged EndReduced bore available
2-1/16 17.76 (451) 14.616(371) - 7.88(200) - 2.06 (52.4) 7.88(200) 4.73(120) - 118 (260)
3-1/ 8 22.76 (578) 18.622(473) 15.75(400) 9.85(250) 11.97(304) 3.12 (79.3) 9.85(250) 5.71(145) 9.06(230) 218 (480)
4-1/16 26.5 (673) 21.614(549) 18.11(460) 10.83(275) 13.31(338) 4.07(103.2) 14.57(370) 7.09(180) 11 (279) 362 (798)
5-1/ 8 36 (914) 28.622(727) 22.05(560) 13.4 (340) 15.87(403) 5.12 (130) 16.93(430) 12.6 (320) 12.3 (312) 750 (1653)
7-1/16 40.24(1022) 32 (813) 22.05(560) 16.93(430) 19.41(493) 7.06(179.4) 26 (660) 14.57(370) 12.3 (312) 1080 (2380)
HL A B C D E FRTJRF/BW
Weight,lbs(kg)
LValve
Size
API 6A Class 5000 - 2″(DN 50) to 8″(DN 200)inch (mm)
RF : Raised Face Flanged End BW : Butt Welding End RTJ : Ring Type Joint Flanged EndReduced bore available
2-1/16 17.76(451) 20.512(521) - 7.88(200) - 2.06(52.4) 7.88(200) 4.73(120) - 118 (260)
3-1/16 22.76(578) 24.37 (619) 15.75(400) 9.85(250) 11.97(304) 3.07 (78) 9.85(250) 5.71(145) 9.06(230) 218 (480)
4-1/16 26.5 (673) 26.378(670) 18.11(460) 10.83(275) 13.31(338) 4.07 (103) 14.57(370) 7.09(180) 11 (279) 362 (798)
HL A B C D E FRTJRF/BW
Weight,lbs(kg)
LValve
Size
API 6A Class 10000 - 2″(DN 50) to 8″(DN 200)inch (mm)
19
2″150/600 8-1/4 5-3/8 5/8 5/8 1.97 1.25 1.437 0.375 90 (10)
900/2500 8-1/4 5-3/8 5/8 5/8 1.97 1.25 1.437 0.375 340 (38)
3″150/600 8-1/4 5-3/8 5/8 5/8 2 1.38 1.535 0.375 220 (25)
900/2500 9-3/4 8-1/4 5/8 5/8 2 1.38 1.535 0.375 645 (73)
4″150/600 11-1/2 10-1/4 5/8 7/8 3-1/16 1.57 1.752 0.375 370 (42)
900/2500 11-1/2 10-1/4 5/8 7/8 3-1/16 1.57 1.752 0.375 680 (77)
6″150/600 9-3/4 8-1/4 13/16 7/8 3-9/16 1.75 1.917 0.375 460 (52)
900/2500 11-1/2 10-1/4 11/16 1-5/16 3-3/4 2.374 2.646 0.625 2100 (237)
8″150/900 11-1/2 10-1/4 11/16 1-5/16 3-3/4 2.374 2.646 0.625 960 (108)
1500/2500 11-1/2 10-1/4 11/16 1-5/16 3-3/4 2.374 2.646 0.625 3270 (369)
10″ 150/900 11-1/2 10-1/4 11/16 1-5/16 3-3/4 2.374 2.646 0.625 1790 (202)
12″150/600 11-1/2 10-1/4 11/16 1-5/16 3-3/4 2.374 2.646 0.625 1980 (224)
900/1500 15-5/8 14 13/16 1-5/16 4-1/2 2.874 3.200 0.750 4780 (540)
14″150/300 11-1/2 10-1/4 11/16 1-5/16 3-3/4 2.374 2.646 0.625 1670 (188)
600/900 15-5/8 14 13/16 1-5/16 5-1/2 3.499 3.882 0.875 3220 (364)
16″150 11-1/2 10-1/4 11/16 1-5/16 3-3/4 2.374 2.646 0.625 1600 (181)
300/900 15-5/8 10-1/4 11/16 1-5/16 3-3/4 2.374 2.646 0.875 4430 (500)
18″ 150/900 15-5/8 14 13/16 1-9/16 5-1/2 3.499 3.882 0.875 9720 (1098)
20″150/600 15-5/8 14 13/16 1-9/16 5-1/2 3.499 3.882 0.875 8020 (906)
900 15-5/8 14 13/16 1-9/16 6 4.748 5.292 1.250 12810 (1447)
150 15-5/8 14 13/16 1-9/16 5-1/2 3.499 3.882 0.875 4150 (469)
22″ 300/600 15-5/8 14 13/16 1-9/16 6 4.748 5.292 1.250 10200 (1152)
900 18 16 1-1/16 1-9/16 6 4.748 5.292 1.250 16080 (1816)
24″150/600 15-5/8 14 13/16 1-9/16 6 4.748 5.292 1.250 10890 (1230)
900 18 16 1-1/16 1-3/16 6 4.748 5.292 1.250 17340 (1959)
26″150/300 15-5/8 14 13/16 1-7/8 6 4.748 5.292 1.250 11830 (1337)
600 18 16 1-1/16 1-9/16 6 4.748 5.292 1.250 14780 (1670)
28″150 15-5/8 14 13/16 2-1/16 6 4.748 5.292 1.250 8780 (992)
300/600 18 16 1-1/16 1-13/16 7 5.998 6.655 1.500 17210 (1944)
30″150 15-5/8 14 13/16 2-1/16 6 5.998 6.655 1.500 9970 (1126)
300/600 18 16 1-1/16 1-13/16 7 4.748 5.292 1.250 20820 (2352)
32″150 15-5/8 14 13/16 2-1/16 6 5.998 6.655 1.500 11350 (1282)
300/600 18 16 1-1/16 1-13/16 7 5.998 6.655 1.500 26020 (2940)
34″ 150/600 18 16 1-1/16 2-3/16 7 4.748 5.292 1.250 18000 (2034)
36″ 150/600 18 16 1-1/16 2-3/16 7 5.998 6.655 1.500 19840 (2242)
40″150/300 18 16 1-1/16 2-3/16 7 5.998 6.655 1.500 24320 (2748)
600 22 20 1-1/16 2-3/16 7-1/2 5.998 6.655 1.500 37640 (4253)
42″150/300 18 16 1-1/16 2-3/16 7 5.998 6.655 1.500 26360 (2978)
600 22 20 1-1/16 2-3/16 7-1/2 5.998 6.655 1.500 40920 (4623)
CLASS A B C D E F G HTORQUEIn-lb (Nm)
Valve
Size
inch
Top Works & TorqueG
SQ
.H
ED
CLOSE
B B.C
A DIA.
C HOLE DIA. B *8HOLES EQUALLYSPACED STRADDLE E.*4HOLES UP TO 5″
F D
IA.
20
A105 -20℉ [-29℃] 800℉ [426℃] 70 [485] 36 [250]
A350 LF2 -50℉ [-46℃] 650℉ [343℃] 70 [485] 36 [250]
A182 F316 -425℉ [-254℃] 1500℉ [815℃] 75 [515] 30 [205]
A182 F51 -50℉ [-46℃] 600℉ [315℃] 90 [ 620] 65 [450]
Temperature Range, ℉ [℃] Mechanical Properties
Low High Tensile, ksi [㎫ ] Yield, ksi [㎫ ]Material
FERROUS METAL / BODY
FKM (Viton A)
-15℉ [-26℃] 400℉ [204℃] Non-flammable hydraulic fluids(HFD).
Silicone oil and grease.
Mineral and vegetable oil and grease.
Aliphatic hydrocarbons (butane, propane,
natural gas), High vacuum,
Gasoline (including high alcohol content).
Glycol based brake fluids.
Ammonia gas, amines, alkalis.
Superheated steam.
Low molecular weight organic
acids (formic and acetic acids).
Excellent resistance for wear,
ozone, weather, aging,
compression set, permeation
HNBR, HSN-55℉ [-48℃] 300℉ [150℃] Aliphatic hydrocarbons
Vegetable and animal fats and oils
HFA, HFB and HFC hydraulic fluids.
Dilute acids, bases and salt solutions at
moderate temperatuures.
Ozone, aging and weathering.
Chlorinated hydrocarbons.
Polar solvents (ketones, esters
and ethers)
Strong acids.
Hydrogenated nitrile is a synthetic
polymer that results from the
hydrogenation of nitrile rubber
(NBR). Suuperior mechanical
characteristics.
PTFE-400℉ [-240℃] 500℉ [260℃] Chemical inertness to nearly all industrial
chemicals and solvents, and Granular
Compression Molding Resin low friction
and antistick surfaces.
High mechanical loading Weather resistance, thermal
stability, low friction
Nylon
-50℉ [-46℃] 250℉ [120℃] Aliphatic and aromatic hydrocarbons,
ketones, acetone, ethers, weak alkalis
and acids, inorganic salt solutions
Strong acids and alkali, strong
ammonia, sodium hydroxide
Excellent load bearing, strength
and rigidity, self lubricating, good
abrasion resistance
PEEK
-50℉ [-46℃] 500℉ [260℃] Excellent resistance to a wide range of
chemical environments, even at elevated
temperatures. The only common
environment which dissolves PEEKTM
polymer is concentrated sulphuric acid.
Some strong acids such as nitric,
chromic, sulfuric, benzene sulfonic
acids and aqua regia, etc., some
inorganics - bromine, chlorine and
fluorine, etc.
Good high temperature
performance, wear resistance,
very low smoke and toxic gas
emission, good hydrolysis
resistance
NBR
-70℉ [-57℃] 212℉ [100℃] Aliphatic hydrocarbons (propane, butane,
petroleum oil, mineral oil and grease,
diesel fuel, fuel oils)
Dilute acids, alkali, and salt solutions at
low temperature.
Fuels of high aromatic content (for
flex fuels a special compound
must be used). Aromatic
hydrocarbons (benzene).
Chlorinated hydrocarbons.
Good resistance for wear,
compression set, permeation
Temperature Range, ℉ [℃]Characteristics
Not recommendedfor
PropertiesLow High
Material
RUBBER & ENGINEERING PLASTIC / SEAT INSERT & SEAL
Engineering Data
Pressure & Temperature Chart
21
American Petroleum Institute
American Society of Mechanical Engineers
Japanese Industrial Standard
British Standard
Manufactures Standardization Society
National Association of Corrosion Engineers
Instrument Society of America
International Organization for Standardization
YPPC ball valves are generally in accordance with API, ANSI,JIS and BS requirements.The following list contains the most important applicable standards for ball valves.YPPC valves may be designed, manufactured and tested in accordance with other international standards on request.
Spec. 6A Specification for Wellhead and Christmas Tree EquipmentSpec. 6D Specification for Pipeline ValvesSpec. 6FA Specification for Fire Test for ValvesStd. 598 Valve Inspection and TestStd. 607 Fire Test for Soft-seated Quarter-turn Valves
B 16.5 Pipe Flanges and Flanged FittingsB 16.10 Face to face and End to end Dimensions of Ferrous ValvesB 16.34 Valves-flanged and Butt-welding end
B 2001 Nominal Size and Bore of ValvesB 2002 Face to face and End to end Dimensions of ValvesB 2003 General Rules for Inspection of ValvesB 2210 Flanged and Fittings
BS 5159 Specification for Cast Iron and Carbon Steel Ball Valve for General PurposesBS 5351 Steel Ball Valves for the Petroleum, Petrochemical and Allied IndustriesBS 6755 Part 1 Specification for Production Pressure Testing RequirementsBS 6755 Part 2 Specification for Fire-Testing Requirements
SP 6 Standard Finishes for Contact faces of Pipe Flanges and Connecting-end Flange of Valves and FittingsSP 25 Standard Marking System for Valves, Fittings, Flanges and UnionsSP 44 Steel Pipe Line FlangesSP 61 Pressure Testing of Steel ValvesSP 72 Ball Valves with Flanged or Butt-welding ends for General Service
MR 0175 Sulfide Stress Cracking Resistant Metallic Material for Oilfield Equipment
5208 Industrial Valves -Pressure Testing of Valves5211 Part 1 Part-Turn Valve Actuator Attachment - Part 1 : Flange Dimensions5211 Part 2 Part-Turn Valve Actuator Attachment - Part 2 : Flange and Coupling Performance Characteristics5211 Part 3 Part-Turn Valve Actuator Attachment - Part 3 : Dimensions of Driving Components10423 Petroleum and natural gas industries?Drilling and production equipment?Wellhead and Christmas
tree Equipment
S93.00.01 Standard Method for the Evaluation of External Leakage of Manual and Automated On-Off Valves
Applicable Standards
Bulletin YB-13-D (AUG. 2009) This catalogue is subject to change without notice.
YPPC providessingle-source responsibilityfor your valve automation needs.
From the CradleTo the Grave for Valves
YOUNG POONG PRECISION CORPORATION
Automated valve assembled withFlowserve-Automax actuation packages.
Head Office : 142, Nonhyun-dong, Kangnam-gu,Seoul, KoreaTEL (02) 519-3508, 3524, 3526, 3528FAX (02) 519-3525
Banwol : 491-3, Moknae-dong, Danwon-gu,Plant Ansan-shi, Gyeonggy-do, Korea
TEL (031) 491-5581 - 4FAX (031) 492-6496
Cast : 363-158, Kyongseo-dong, Seo-gu,Foundry Incheon, Korea
TEL (032) 561-5581FAX (032) 561-5580
Ulsan Office : 1040, Whasan-ri, Onsan-eup, Uljoo-gun,Ulsan, KoreaTEL (052) 239-9963FAX (052) 238-2338
Yeosoo : 205-1, Hak-dong, Yeosoo-shi, Jeonnam, Office Korea
TEL (061) 682-5033, 5004FAX (061) 682-3132
URL : http://www.yppc.co.kr
E-mail (sales) [email protected]
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