YES U CAN – ADAPTIVE CYCLING University of Delaware, Department of Biomedical & Mechanical...

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YES U CAN – ADAPTIVE CYCLING University of Delaware , Department of Biomedical & Mechanical Engineering, Newark, DE Team Members: Brendan Farrell, David Huegel, Shane Kelly, Zack Rogers, Laura van der Post Advisors : Dr. Steve Timmins & Dr. Jennifer Buckley Drive System Key Highlights: - Two chains and a stepper motor drive the trike via a joystick - 1 st chain: Drive motor sprocket to cassette 2 nd chain: Cassette to the front sprocket - Goal is to allow a quadriplegic (who has no movement in her legs) to exercise Figure 1: Mock-up of stepper drive motor connection Introduction Purpose: Yes U Can is a non-profit organization that creates opportunities for those with physical disabilities to become more active. Customers: 1. V ickie George , CEO and President, is a quadriplegic and suffers from a degenerative form of Multiple Sclerosis 2. Wayne Hunter , YUC engineering consultant, is working with us in developing the drive, braking, and steering systems Braking System 1. A balance bar attaches to all three brake cables (2 from back and 1 from front) 2. A linear actuator with a connected spring will be attached to the balance bar and will help in providing tension in the cables 3. Braking by default system: the brakes are always engaged unless the user provides input through the joystick Figure 6: Model of the complete assembly with all systems incorporated Steering System 1. Utilizes a linear actuator to push and pull on a 3 inch lever arm located at the front of the trike 2. Features a 30 degree turning angle in each direction, which has been calculated to be safe and efficient 3. Clamps are used to connect the linear actuator to the frame of the bike with a clevis attaching to the steering rod The Design The project scope is to prototype an electrically-driven tricycle that allows a quadriplegic to become more physically active The overall design encompasses the following: Linear actuator controlled braking and steering systems Stepper motor drive system Battery powered electrical system Balance bar braking concept Aluminum machined clamping systems FES (Functional Electrical Stimulation) will act as the main drive system with the electrically- driven system serving as a backup Figure 5: YUC – Adaptive Cycling team with Vickie George and Wayne Hunter Figure 2: Mock-up of drive system chain connections on the trike Figure 3: Model of the steering actuator system Acknowledgements Dr. Steve Timmins – YUC Trike Team Advisor Dr. Jennifer Buckley – YUC Assistant Advisor FSAE Team Vickie George & Wayne Hunter – Yes U Can University of Delaware – Mechanical Engineering Figure 4: Model of the clevis attachment clamp to lever rod Electrical 1. Batteries – Four 12V 35Ah batteries will be used to power the bike 2. Proof of concept of electrically-driven systems is demonstrated with a toggle switch 3. A battery pack has been manufactured to store the heavy batteries on the back of the trike Figure 7: Model of the braking system with associated clamps and linear actuator Figure 8: Model of the balance bar concept which provides accurate tension in each brake cable Figure 9: Electrical setup for joystick control of drive stepper motor Metrics & Testing Plan FEA (Finite Element Analysis) – high factors of safety Engineering calculations Physical testing with team members and Vickie Table 1: Wants & needs along with associated metrics and evaluation plans for testing Want/Need Metric Evaulation Plan Safety Stopping distance Brake test Affordability Cost Cost analysis Comfort # of sharp objects Road testing Durability Time until components need replacement Calculation based on battery capacitance

Transcript of YES U CAN – ADAPTIVE CYCLING University of Delaware, Department of Biomedical & Mechanical...

Page 1: YES U CAN – ADAPTIVE CYCLING University of Delaware, Department of Biomedical & Mechanical Engineering, Newark, DE Team Members: Brendan Farrell, David.

YES U CAN – ADAPTIVE CYCLINGUniversity of Delaware , Department of Biomedical & Mechanical Engineering, Newark, DE

Team Members: Brendan Farrell, David Huegel, Shane Kelly, Zack Rogers, Laura van der PostAdvisors : Dr. Steve Timmins & Dr. Jennifer Buckley

Drive SystemKey Highlights:- Two chains and a stepper motor drive the trike via a joystick

- 1st chain: Drive motor sprocket to cassette

2nd chain: Cassette to the front sprocket

- Goal is to allow a quadriplegic (who has no movement in her legs) to exercise

Figure 1: Mock-up of stepper drive motor connection

IntroductionPurpose:Yes U Can is a non-profit organization that creates opportunities for those with physical disabilities to become more active.

Customers:1. Vickie George, CEO and President, is a quadriplegic and suffers

from a degenerative form of Multiple Sclerosis2. Wayne Hunter, YUC engineering consultant, is working with us in

developing the drive, braking, and steering systems

Braking System1. A balance bar attaches to all three brake

cables (2 from back and 1 from front)

2. A linear actuator with a connected spring will be attached to the balance bar and will help in providing tension in the cables

3. Braking by default system: the brakes are always engaged unless the user provides input through the joystick

Figure 6: Model of the complete assembly with all systems incorporated

Steering System1. Utilizes a linear actuator to push and pull

on a 3 inch lever arm located at the front of the trike

2. Features a 30 degree turning angle in each direction, which has been calculated to be safe and efficient

3. Clamps are used to connect the linear actuator to the frame of the bike with a clevis attaching to the steering rod

The Design• The project scope is to prototype an electrically-driven tricycle

that allows a quadriplegic to become more physically active

• The overall design encompasses the following:• Linear actuator controlled braking and steering

systems• Stepper motor drive system• Battery powered electrical system• Balance bar braking concept• Aluminum machined clamping systems

• FES (Functional Electrical Stimulation) will act as the main drive system with the electrically-driven system serving as a backup

Figure 5: YUC – Adaptive Cycling team with Vickie George and Wayne Hunter

Figure 2: Mock-up of drive system chain connections on the trike

Figure 3: Model of the steering actuator system

AcknowledgementsDr. Steve Timmins – YUC Trike Team AdvisorDr. Jennifer Buckley – YUC Assistant AdvisorFSAE Team Vickie George & Wayne Hunter – Yes U CanUniversity of Delaware – Mechanical Engineering

Figure 4: Model of the clevis attachment clamp to lever rod

Electrical1. Batteries – Four 12V 35Ah batteries will

be used to power the bike

2. Proof of concept of electrically-driven systems is demonstrated with a toggle switch

3. A battery pack has been manufactured to store the heavy batteries on the back of the trike

Figure 7: Model of the braking system with associated clamps and linear actuator

Figure 8: Model of the balance bar concept which provides accurate tension in each brake

cable

Figure 9: Electrical setup for joystick control of drive stepper motor

Metrics & Testing Plan• FEA (Finite Element Analysis) – high factors of safety • Engineering calculations• Physical testing with team members and Vickie

Table 1: Wants & needs along with associated metrics and evaluation plans for testing

Want/Need Metric Evaulation PlanSafety Stopping distance Brake testAffordability Cost Cost analysisComfort # of sharp objects Road testing

DurabilityTime until components needreplacement

Calculation based on battery capacitance