Yaskawa V1000 Manual En
Transcript of Yaskawa V1000 Manual En
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Installation & Start-Up Manual
YASKAWA AC Drive V1000
Type: CIMR-VA , CIMR-VT
Compact Vector Control Drive
To properly use the product, read this manual thoroughly
and retain for easy reference, inspection, and maintenance.Ensure the end user receives this manual.
Models: 200 V Class, Three-Phase Input: 0.1 to 18.5 kW200 V Class, Single-Phase Input: 0.1 to 3.0 kW400 V Class, Three-Phase Input: 0.2 to 18.5 kW
MANUAL NO. TOEP C710606 09A
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YASKAWA TOEP C710606 09A V1000 Drive Installation and Start-up Manual 3
Table of
Contents
TABLE OF CONTENTS.......................................... 3
i. PREFACE & GENERAL SAFETY........................ 11
i.1 Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . .12
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Terms and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . .12
i.2 General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Supplemental Safety Information . . . . . . . . . . . . . . . . . . . .13Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Drive Label Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
1. RECEIVING........................................................... 23
1.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.2 Model Number and Nameplate Check . . . . . . . . . 25
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
1.3 Drive Models and Enclosure Types . . . . . . . . . . . 28
1.4 Component Names . . . . . . . . . . . . . . . . . . . . . . . . 30
IP20/Open-Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
IP20/NEMA Type 1 Enclosure . . . . . . . . . . . . . . . . . . . . . .32
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Front Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
2. MECHANICAL INSTALLATION........................... 37
2.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . 41
Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Installation Orientation and Spacing . . . . . . . . . . . . . . . . . . 42
Removing and Attaching the Protective Covers . . . . . . . . . 44
Exterior and Mounting Dimensions . . . . . . . . . . . . . . . . . .44
3. ELECTRICAL INSTALLATION ............................ 51
3.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3.2 Standard Connection Diagram . . . . . . . . . . . . . . . 55
3.3 Main Circuit Connection Diagram . . . . . . . . . . . . 58
Single-Phase 200 V Class (CIMR-VBA0001 ~ 0012) . . . 58
Three-Phase 200 V Class (CIMR-V2A0001 ~ 0069)
Three-Phase 400 V Class (CIMR-V4A0001 ~ 0038) . . . 58
3.4 Terminal Block Configuration. . . . . . . . . . . . . . . . 59
3.5 Protective Covers . . . . . . . . . . . . . . . . . . . . . . . . . 60
IP20/Open-Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60IP20/NEMA Type 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.6 Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . 63
Main Circuit Terminal Functions . . . . . . . . . . . . . . . . . . . . . 63
Wire Gauges and Tightening Torque . . . . . . . . . . . . . . . . .63
Main Circuit Terminal Power Supply and Motor Wiring . . . 66
3.7 Control Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . 69
Control Circuit Terminal Block Functions . . . . . . . . . . . . . .70
Removable Terminal Block Configuration . . . . . . . . . . . . . 72Wiring Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
3.8 I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Sinking/Sourcing Mode Switch . . . . . . . . . . . . . . . . . . . . . . 76
3.9 Main Frequency Reference . . . . . . . . . . . . . . . . . . 78
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Terminal A2 Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3.10 MEMOBUS/Modbus Termination. . . . . . . . . . . . .80
3.11 Braking Resistor . . . . . . . . . . . . . . . . . . . . . . . . . .81
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.12 Wiring Checklist . . . . . . . . . . . . . . . . . . . . . . . . . .83
4. START-UP PROGRAMMING & OPERATION .... 85
4.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
4.2 Using the Digital LED Operator . . . . . . . . . . . . . . .89
Keys, Displays, and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . 89
Digital Text Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
LED Screen Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92LO/RE LED and RUN LED Indications . . . . . . . . . . . . . . . 92
Menu Structure for Digital LED Operator . . . . . . . . . . . . . 94
4.3 The Drive and Programming Modes . . . . . . . . . . . 95
Navigating the Drive and Programming Modes . . . . . . . . 96
Changing Parameter Settings or Values . . . . . . . . . . . . . 100
Verifying Parameter Changes: Verify Menu . . . . . . . . . . 100
Switching Between LOCAL and REMOTE . . . . . . . . . . . 101
Parameters Available in the Setup Group . . . . . . . . . . . . 102
4.4 Start-up Flowcharts . . . . . . . . . . . . . . . . . . . . . . .104
Flowchart A: Basic Start-Up and Motor Tuning . . . . . . . . 105
Subchart A1: Simple Motor Set-Up with Energy
Savings or Speed Search using V/f Mode . . . . . . . . . . . 106
Subchart A2: High Performance Operation Using
Open Loop Vector Motor Control . . . . . . . . . . . . . . . . . . 107
Subchart A3: Operation with Permanent Magnet Motors 108
4.5 Application Presets . . . . . . . . . . . . . . . . . . . . . . . 109
Application Preset Function (APPL) . . . . . . . . . . . . . . . . 109Application Presets: A1-06 . . . . . . . . . . . . . . . . . . . . . . . 109
User Parameters: A2-01 to A2-32 . . . . . . . . . . . . . . . . . . 118
User Parameter Automatic Selection: A2-33 . . . . . . . . . 118
4.6 Basic Drive Setup Adjustments. . . . . . . . . . . . . . 120
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Control Mode Selection: A1-02 . . . . . . . . . . . . . . . . . . . . 120
Initialize Parameter Values: A1-03 . . . . . . . . . . . . . . . . . . 120
Application Presets: A1-06 . . . . . . . . . . . . . . . . . . . . . . . . 121
DWEZ Function Selection: A1-07 . . . . . . . . . . . . . . . . . . . 122
Frequency Reference Source: b1-01 . . . . . . . . . . . . . . . . 122Run Command Input Selection: b1-02 . . . . . . . . . . . . . . .125
Stopping Method Selection: b1-03 . . . . . . . . . . . . . . . . . . 127
Acceleration/Deceleration: C1-01 to C1-11 . . . . . . . . . . .130
Drive Duty Mode and Carrier Frequency Selection:
C6-01 and C6-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
Drive Input Voltage Setting: E1-01 . . . . . . . . . . . . . . . . . .136
V/f Pattern Selection: E1-03 . . . . . . . . . . . . . . . . . . . . . . . 137
Motor Parameters: E2-01 through E2-12
(Manually Entering Parameter Settings) . . . . . . . . . . . . . 140Digital Outputs H2-01 to H2-03 . . . . . . . . . . . . . . . . . . . . 142
Analog Outputs: H4-01 to H4-03 . . . . . . . . . . . . . . . . . . .142
Motor Protection: L1-01 and L1-02 . . . . . . . . . . . . . . . . . . 144
Drive Status Monitors: U1-01 to U6-19 . . . . . . . . . . . . . . 148
4.7 Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Powering Up the Drive and Operation Status Display . . . 151
Auto-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
No-Load Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Operating with the Load Connected . . . . . . . . . . . . . . . . .161Verifying Parameter Settings and Backing Up Changes . 161
Jog Operation: FJOG/RJOG . . . . . . . . . . . . . . . . . . . . . . 164
Multi-Step Speed Operation (4-Step Speed) . . . . . . . . . . 166
4.8 Test Run Checklist. . . . . . . . . . . . . . . . . . . . . . . . 169
5. TROUBLESHOOTING........................................ 171
5.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
5.2 Motor Performance Fine Tuning. . . . . . . . . . . . . 175V/f Motor Control Method Tuning . . . . . . . . . . . . . . . . . . . 175
Open Loop Vector (OLV) Motor Control Method Tuning . 176
Motor Hunting and Oscillation Control Parameters . . . . . 178
5.3 Drive Alarms, Faults, and Errors . . . . . . . . . . . . 179
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Types of Alarms, Faults, and Errors . . . . . . . . . . . . . . . . 179
Alarm and Error Displays . . . . . . . . . . . . . . . . . . . . . . . . 180
5.4 Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . .185
Fault Displays, Causes, and Possible Solutions . . . . . . . 185
5.5 Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Alarm Codes, Causes, and Possible Solutions . . . . . . . . 202
5.6 Operator Programming Errors. . . . . . . . . . . . . . .212
oPE Codes, Causes, and Possible Solutions . . . . . . . . . 212
5.7 Auto-Tuning Fault Detection . . . . . . . . . . . . . . . .217
Auto-Tuning Codes, Causes, and Possible Solutions . . 217
5.8 Diagnosing and Resetting Faults . . . . . . . . . . . .220
Fault Occurs Simultaneously with Power Loss . . . . . . . . 220If the drive still has power after a fault occurs . . . . . . . . . 220
Viewing Fault Trace Data after Fault . . . . . . . . . . . . . . . 221
Fault Reset Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
5.9 Troubleshooting without Fault Display . . . . . . . 222
Cannot Change Parameter Settings . . . . . . . . . . . . . . . . 222
Motor Does Not Rotate Properly after Pressing RUN
Button or After Entering External Run Command . . . . . . 222
6. PERIODIC INSPECTION & MAINTENANCE .. 237
6.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . .238
6.2 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .241
Recommended Daily Inspection . . . . . . . . . . . . . . . . . . . 242
Recommended Periodic Inspection . . . . . . . . . . . . . . . . 243
6.3 Periodic Maintenance. . . . . . . . . . . . . . . . . . . . . .246
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
6.4 Drive Cooling Fans . . . . . . . . . . . . . . . . . . . . . . . .248Cooling Fan Replacement . . . . . . . . . . . . . . . . . . . . . . . 248
6.5 Drive Replacement . . . . . . . . . . . . . . . . . . . . . . . .252
Serviceable Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
Terminal Board Overview . . . . . . . . . . . . . . . . . . . . . . . . 252
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Replacing the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253
7. PERIPHERAL DEVICES & OPTIONS ............... 257
7.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
7.2 Peripheral Devices. . . . . . . . . . . . . . . . . . . . . . . . 261
7.3 Connecting Peripheral Devices . . . . . . . . . . . . . 263
7.4 Installing Peripheral Devices . . . . . . . . . . . . . . . 264
Installing a Molded Case Circuit Breaker (MCCB) . . . . . . 264
Installing a Leakage Breaker . . . . . . . . . . . . . . . . . . . . . . 265
Installing a Magnetic Contactor . . . . . . . . . . . . . . . . . . . . 265
Connecting an AC or DC Reactor . . . . . . . . . . . . . . . . . .266
Connecting a Surge Protector . . . . . . . . . . . . . . . . . . . . .267
Connecting a Noise Filter . . . . . . . . . . . . . . . . . . . . . . . . .267EMC Filter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . .271
Installing a Thermal Overload Relay (Drive Output) . . . . . 275
7.5 Communication Options . . . . . . . . . . . . . . . . . . . 277
7.6 Connecting an Option Card . . . . . . . . . . . . . . . . 278
Verifying Option Card and Product Type . . . . . . . . . . . . . 278
Connecting the Option Card . . . . . . . . . . . . . . . . . . . . . . .278
A. SPECIFICATIONS .............................................. 281A.1 Heavy Duty and Normal Duty Ratings. . . . . . . . 282
A.2 Single/Three-Phase 200 V Class Drive . . . . . . . 283
A.3 Three-Phase 400 V Class Drives . . . . . . . . . . . . 286
A.4 Drive Specifications . . . . . . . . . . . . . . . . . . . . . . 288
A.5 Drive Watts Loss Data . . . . . . . . . . . . . . . . . . . . 291
A.6 Drive Derating Data. . . . . . . . . . . . . . . . . . . . . . . 294
Carrier Frequency Derating . . . . . . . . . . . . . . . . . . . . . . . 294Temperature Derating . . . . . . . . . . . . . . . . . . . . . . . . . . .294
Altitude Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
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B. PARAMETER LIST............................................. 297
B.1 Parameter Groups . . . . . . . . . . . . . . . . . . . . . . . .298
B.2 Parameter Table . . . . . . . . . . . . . . . . . . . . . . . . . .299
A: Initialization Parameters . . . . . . . . . . . . . . . . . . . . . . . 299b: Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
C: Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
d: References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
E: Motor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
F: Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
H Parameters: Multi-Function Terminals . . . . . . . . . . . . 329
L: Protection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
n: Advanced Performance Set-Up . . . . . . . . . . . . . . . . . 354
o: Operator Related Parameters . . . . . . . . . . . . . . . . . . . 358r: DWEZ Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
T: Motor Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
U: Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364
Control Mode Dependent Parameter Default Values . . . 376
V/f Pattern Default Values . . . . . . . . . . . . . . . . . . . . . . . . 377
Default Settings Determined by Drive Capacity
(o2-04) and ND/HD Selection (C6-01) . . . . . . . . . . . . . . 379
Parameters that Change with the Motor Code Selection 389
B.3 User Setting Table . . . . . . . . . . . . . . . . . . . . . . . . 395
C. NETWORK COMMUNICATIONS ....................... 405
C.1 MEMOBUS/Modbus Basic Set-Up. . . . . . . . . . . .406
MEMOBUS/Modbus Communication Configuration . . . . 406
Communication Specifications . . . . . . . . . . . . . . . . . . . . 407
Communication Connection Terminal . . . . . . . . . . . . . . . 407
Communication Set-Up Procedure . . . . . . . . . . . . . . . . . 409
D. STANDARDS COMPLIANCE............................. 413
D.1 Section Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . 414
D.2 European Standards . . . . . . . . . . . . . . . . . . . . . .417
CE Low Voltage Directive Compliance . . . . . . . . . . . . . . 417
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EMC Guidelines Compliance . . . . . . . . . . . . . . . . . . . . . . 419
D.3 UL Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
UL Standards Compliance . . . . . . . . . . . . . . . . . . . . . . . . 424
Drive Motor Overload Protection . . . . . . . . . . . . . . . . . . . 427
D.4 Safe Disable Input Precautions . . . . . . . . . . . . . 430
Safe Disable Function Description . . . . . . . . . . . . . . . . . .430
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .430
INDEX ................................................................. 433
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iPreface &
General Safety
This section provides safety messages pertinent to this product,that, if not heeded, may result in fatality, personal injury, orequipment damage. Yaskawa is not responsible for theconsequences of ignoring these instructions.
I.1 PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
I.2 GENERAL SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
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12 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual
i.1 Preface
i.1 Preface
This manual is designed to ensure correct and suitable application of Variable V1000-SeriesInverters. Read this manual before attempting to install, operate, maintain, or inspect an
Inverter and keep it in a safe, convenient location for future reference. Be sure youunderstand all precautions and safety information before attempting application.
Applicable Documentation
The following manuals are available for V1000 series drives:
Symbols
NOTE: indicates a supplement or precaution that does not cause drive damage.
Terms and Abbreviations
V1000 Series AC Drive Installation & Start-Up Manual
Read this manual first.This manual describes installation, wiring, operation procedures, functions,
troubleshooting, maintenance, and inspections to perform before operatingthe drive.
V1000 Series AC Drive Technical Manual
Read this manual for detailed information about parameter usage. Contact aYaskawa representative to order this manual.
V1000 Series AC Drive Quick Start Guide
This guide is packaged together with the product. It contains basicinformation required to install and wire the drive. This compact guideprovides basic programming and simple set-up and adjustment. Refere to theV1000 Technical Manual for complete descriptions of drive features and
functions.
TERMSERMSTERMS Indicates a term or definition used in this manual.
TERMSERMSTERMS Drive: Yaskawa V1000 Series DrivePM motor: Synchronous motor (an abbreviation for IPM motor or SPM motor)IPM motor: SSR1 SeriesSPM motor: Pico motor (SMRA Series)
STOP
(Hz)
(Hz)
(A)
(V)
V1000
5
400V
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i.2 General Safety
i.2 General Safety
Supplemental Safety Information
General Precautions
The diagrams in this manual may be indicated without covers or safety shields to show details.
Restore covers or shields before operating the drive and run the drive according to the instructions
described in this manual.
Any illustrations, photographs, or examples used in this manual are provided as examples only and
may not apply to all products to which this manual is applicable.
The products and specifications described in this manual or the content and presentation of the
manual may be changed without notice to improve the product and/or the manual.
When ordering a new copy of the manual due to damage or loss, contact your Yaskawa
representative or the nearest Yaskawa sales office and provide the manual number shown on the
front cover.
If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or
the nearest Yaskawa sales office.
WARNING
Read and understand this manual before installing, operating or servicing
this drive. The drive must be installed according to this manual and localcodes.
The following conventions are used to indicate safety messages in this
manual. Failure to heed these messages could result in serious or possibly
even fatal injury or damage to the products or to related equipment and
systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in
death or serious injury.
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i.2 General Safety
14 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual
WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safetymessage.
CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safetymessage.
NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safetymessage.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in
death or serious injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in
minor or moderate injury.
NOTICE
Indicates a property damage message.
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i.2 General Safety
YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 15
Safety Messages
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment
damage resulting from failure to heed the warnings in this manual.
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Before servicing, disconnect all power to the equipment. The internal
capacitor remains charged even after the power supply is turned off. The
charge indicator LED will extinguish when the DC bus voltage is below 50
Vdc. To prevent electric shock, wait at least five minutes after all indicators
are OFF and measure the DC bus voltage level to confirm safe level.
WARNING
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in
death or serious injury.
Clear all personnel from the drive, motor and machine area before applying
power. Secure covers, couplings, shaft keys and machine loads before
applying power to the drive.
When using DriveWorksEZ to create custom programming, the drive
I/O terminal functions change from factory settings and the drive willnot perform as outlined in this manual.
Unpredictable equipment operation may result in death or serious injury.
Take special note of custom I/O programming in the drive before
attempting to operate equipment.
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i.2 General Safety
16 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained inthis manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the
user. This product must not be modified.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only
by authorized personnel familiar with installation, adjustment and
maintenance of AC drives.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.Verify that the rated voltage of the drive matches the voltage of the
incoming power supply before applying power.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main
body of the drive falling.
WARNING
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YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 17
NOTICE
Observe proper electrostatic discharge procedures (ESD) when
handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive
is outputting voltage.
Improper equipment sequencing could result in damage to the drive.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the
drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing
parts.
Install adequate branch circuit short circuit protection per applicable
codes.
Failure to comply could result in damage to the drive.The drive is suitable for circuits capable of delivering not more than
100,000 RMS symmetrical Amperes, 240 Vac maximum
(200V Class) and 480 Vac maximum (400V Class).
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the
drive.
Do not pack the drive in wooden materials that have been fumigated or
sterilized.
Do not sterilize the entire package after the product is packed.
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i.2 General Safety
18 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual
Drive Label Warnings
Always heed the warning information listed in Figure i.1 in the position shown inFigure i.2.Figurei.1
Figure i.1 Warning Information
Figurei.2
Figure i.2 Warning Information Position
Warranty Information
Warranty Period
This drive is warranted for 12 months from the date of delivery to the customer or 18 monthsfrom the date of shipment from the Yaskawa factory, whichever comes first.
Risk of electric shock.WARNING
Read manual before installing.
Wait 5 minutes for capacitor discharge after
disconnecting power supply.
To conform to requirements, make sure
to ground the supply neutral for 400V class.
STOP
(Hz)
(Hz)
(A)
(V)
V1000
5
400V
Warning
Display
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YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 19
Scope of Warranty
Inspections
Customers are responsible for periodic inspections of the drive. Upon request, a Yaskawarepresentative will inspect the drive for a fee. If the Yaskawa representative finds the drive to
be defective due to Yaskawa workmanship or materials and the defect occurs during thewarranty period, this inspection fee will be waived and the problem remedied free of charge.
Repairs
If a Yaskawa product is found to be defective due to Yaskawa workmanship or materials andthe defect occurs during the warranty period, Yaskawa will provide a replacement, repair thedefective product, and provide shipping to and from the site free of charge.
However, if the Yaskawa Authorized Service Center determines that the problem with thedrive is not due to defective workmanship or materials, the customer will be responsible forthe cost of any necessary repairs. Some problems that are outside the scope of this warrantyare:
Problems due to improper maintenance or handling, carelessness, or other reasons where thecustomer is determined to be responsible.
Problems due to additions or modifications made to a Yaskawa product without Yaskawa'sunderstanding.
Problems due to the use of a Yaskawa product under conditions that do not meet therecommended specifications.
Problems caused by natural disaster or fire.
After the free warranty period elapses.
Replenishment or replacement of consumables or expendables.
Defective products due to packaging or fumigation.
Malfunction or problems caused by program that has been made by customers usingDriveWorksEZ.
Other problems not due to defects in Yaskawa workmanship or materials.
Warranty service is only applicable within Japan. However, after-sales service is availablefor customers outside of Japan for a reasonable fee.
Contact your local Yaskawa representative for more information.
Exceptions
Any inconvenience to the customer or damage to non-Yaskawa products due to Yaskawasdefective products whether within or outside of the warranty period are NOT covered bywarranty.
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i.2 General Safety
20 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual
Restrictions
The V1000 was not designed or manufactured for use in devices or systems that maydirectly affect or threaten human lives or health.
Customers who intend to use the product described in this manual for devices or systems
relating to transportation, health care, space aviation, atomic power, electric power, or inunderwater applications must first contact their Yaskawa representatives or the nearestYaskawa sales office.
This product has been manufactured under strict quality-control guidelines. However, if thisproduct is to be installed in any location where failure of this product could involve or resultin a life-and-death situation or loss of human life or in a facility where failure may cause aserious accident or physical injury, safety devices must be installed to minimize thelikelihood of any accident.
Quick Reference
Easily Set Application-Specific Parameters
Preset parameter defaults are available for many applications.Refer toApplication Presets on page 109
Run a Motor of One-Frame Larger Capacity
When using this drive for variable torque loads such as fans and pumps, a motor one frame size larger can be used.Refer to Drive Duty Mode Selection: C6-01 on page 132
Know the Details of Safety Measures
The functions listed below affect the safe operation of the drive. Ensure that the settings fit the application
requirements prior to operation.
Operation of digital outputs during Auto-tuning. Rotational Auto-tuning allows for normal digital outputoperation, while non-rotational Auto-tuning does not allow for normal digital output operation.
Safe operations. Run by power on. Parameter setting b1-17.
LOCAL/REMOTE key effective during stop in drive mode. Parameter o2-01.
LED operator stop key priority selection. Parameter o2-02.
Enter press required after changing the keypad frequency refrence. Parameter o2-05.
Operation interlock when program mode is selected. Parameter b1-08.
%QPXG[QT(CP
2WOR
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YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 21
Replace the Drive
The removable terminal block with parameter backup function allows thetransfer of parameter settings after drive replacement.Refer to Replacing thedrive on page 253
Drive a Synchronous PM Motor
The V1000 drive can opertate synchronous PM motors.Refer to Subchart A3:
Operation with Permanent Magnet Motors on page 108.
Perform Auto-tuning
Automatic tuning sets motor parameters.Refer to Auto-Tuning on page 151
Check the Maintenance Period Using Drive Monitors
The maintenance period of fans and capacitors can be checked drive monitors.Refer to Performance Life Monitorson page 246.
Drive or Motor Faults are Displayed on a Digital Operator
Refer to Fault Displays, Causes, and Possible Solutions on page 185 andRefer to Alarm Codes, Causes, andPossible Solutions on page 202.
Standards Compliance
Refer to CE Low Voltage Directive Compliance on page 417andRefer to ULStandards Compliance on page 426.
ULC R US
LISTED
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YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 23
1
Receiving
This chapter describes the proper inspections to perform afterreceiving the drive and illustrates the different enclosure typesand components.
1.1 SECTION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.2 MODEL NUMBER AND NAMEPLATE CHECK. . . . . . . . . 25
1.3 DRIVE MODELS AND ENCLOSURE TYPES . . . . . . . . . . 28
1.4 COMPONENT NAMES. . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
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24 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual
1.1 Section Safety
1.1 Section Safety
CAUTION
Do not carry the drive by the front cover.
Failure to comply may cause the main body of the drive to fall, resulting in
minor or moderate injury.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when
handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
A motor connected to a PWM drive may operate at a higher
temperature than a utility-fed motor and the operating speed range
may reduce motor cooling capacity.
Ensure that the motor is suitable for inverter duty and/or the motor service
factor is adequate to accommodate the additional heating with the intended
operating conditions.
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YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 25
1.2 Model Number and Nameplate Check
1.2 Model Number and Nameplate Check
Please perform the following tasks after receiving the drive:
Inspect the drive for damage.
If the drive appears damaged upon receipt, contact the shipper immediately. Verify receipt of the correct model by checking the information on the nameplate. If you have received the wrong model or the drive does not function properly, contact
your supplier.
NameplateFigure1.1
Figure 1.1 Nameplate Information
%+/48##$##
#%2*8*\##%2*8*\##
/#&'+0,#2#0
+056#..#6+10%#6')14;+++RoHSoHS
PASS
/#:#22.+/1614M9M94'8#AC drive model
Input specifications
Output specifications
Lot number
Serial numberSoftware version
Normal Duty Amps/Heavy Duty Amps
Enclosure Type
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26 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual
Single-Phase 200 V
Three-Phase 200 V
Normal Duty Heavy Duty
No.Max. MotorCapacity kW
Rated OutputCurrent A
No.Max. MotorCapacity kW
Rated OutputCurrent A
0001 0.2 1.2 0001 0.1 0.8
0002 0.4 1.9 0002 0.2 1.6
0003 0.75 3.3 0003 0.4 3
0006 1.1 6 0006 0.75 5
0010 2.2 9.6 0010 1.5 8
0012 3.0 12 0012 2.2 11
Normal Duty Heavy Duty
No.Max. MotorCapacity kW
Rated OutputCurrent A
No.Max. MotorCapacity kW
Rated OutputCurrent A
0001 0.2 1.2 0001 0.1 0.8
0002 0.4 1.9 0002 0.2 1.6
0004 0.75 3.5 0004 0.4 3
C I M R -
Drive V1000
Series
No. RegionCode
U USA
No. Voltage Class
B 1-phase, 200-240 Vac
No.
Voltage
Class
A IP00
No.EnvironmentalSpecification *
AM
N
S
StandardHumidity- anddust-resistantOil-resistant
Vibration-resistant
DesignRevisionOrder
No.
Customized
Specifications
A Standard model
IP20
F NEMA 1
B
3-phase, 380-480 Vac3-phase, 200-240 Vac2
4
V A 2 A 0 0 0 1 B A A
A Japan
C Europe
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YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 27
Three-Phase 400 V
* Drives with these specifications do not guarantee complete protection for the specifiedenvironmental condition.
Note: Refer to Component Names on page 30 for differences regarding enclosure protection types andcomponent descriptions.
0006 1.1 6 0006 0.75 5
0008 1.5 8.0 0008 1.1 6.9
0010 2.2 9.6 0010 1.5 8
0012 3.0 12 0012 2.2 110018 3.7 17.5 0018 3.0 14.0
0020 5.5 19.6 0020 3.7 17.5
0030 7.5 30 0030 5.5 25
0040 11 40 0040 7.5 33
0056 15 56 0056 11 47
0069 18.5 69 0069 15 60
Normal Duty Heavy Duty
No.Max. MotorCapacity kW
Rated OutputCurrent A
No.Max. MotorCapacity kW
Rated OutputCurrent A
0001 0.4 1.2 0001 0.2 1.2
0002 0.75 2.1 0002 0.4 1.8
0003 1.5 4.1 0003 0.75 3.4
0004 2.2 5.4 0004 1.5 4.8
0005 3.0 6.9 0005 2.2 5.5
0007 3.7 8.8 0007 3.0 7.2
0011 5.5 11.1 0011 3.7 9.2
0018 7.5 17.5 0018 5.5 14.8
0023 11 23 0023 7.5 18
0031 15 31 0031 11 24
0038 18.5 38 0038 15 31
Normal Duty Heavy Duty
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28 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual
1.3 Drive Models and Enclosure Types
1.3 Drive Models and Enclosure Types
The following table describes drive enclosures and models.
Table 1.1 Drive Models and Enclosure Types
Voltage Class
Enclosure Type
IP20/Open-ChassisCIMR-V
IP20/ NEMA Type1)CIMR-V
Single-Phase200 V Class
BA0001B BA0001F
BA0002B BA0002F
BA0003B BA0003F
BA0006B BA0006F
BA0010B BA0010F
BA0012B BA0012F
Three-Phase200 V Class
2A0001B 2A0001F
2A0002B 2A0002F
2A0004B 2A0004F
2A0006B 2A0006F
2A0008B 2A0008F
2A0010B 2A0010F
2A0012B 2A0012F
2A0018B 2A0018F2A0020B 2A0020F
2A0030B 2A0030F
2A0040B 2A0040F
2A0056B 2A0056F
2A0069B 2A0069F
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YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 29
Three-Phase200 V Class
4A0001B 4A0001F
4A0002B 4A0002F4A0004B 4A0004F
4A0005B 4A0005F
4A0007B 4A0007F
4A0009B 4A0009F
4A0011B 4A0011F
4A0018B 4A0018F
4A0023B 4A0023F
4A0031B 4A0031F4A0038B 4A0038F
TERMSERMSTERMS Two types of enclosures are offered for V1000 drives. IP20/Open-Chassis models are often placed inside a large enclosure panel where the front of thedrive is covered to prevent someone from accidentally touching charged components.
IP20/NEMA Type 1 models mount to an indoor wall and not inside a large enclosure panel.
Voltage Class
Enclosure Type
IP20/Open-ChassisCIMR-V
IP20/ NEMA Type1)CIMR-V
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30 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual
1.4 Component Names
1.4 Component Names
This section illustrates the drive components as they are mentioned in this manual.
Note: For a detailed description of digital operator functions, refer to XREF digital operator. The
digital LED operator is not removable.Note: The number of drive cooling fans varies depending on drive model.
IP20/Open-Chassis
Single-phase AC200 V CIMR-VBA0001B ~ 00003BThree-phase AC200 V CIMR-V2A0001B ~ 0006B
Figure1.2
Figure 1.2 Exploded View of IP20/Open-Chassis Type ComponentsThree-Phase AC200 V CIMR-V2A0006B
A Fan cover G Front cover screwB Mounting hole H Front cover
C Heatsink I Comm portRefer to Network Communicationson page 405
D Optional 24 V DC power supplyconnector cover
J LED operatorRefer to Using the Digital LEDOperator on page 89
E Terminal boardRefer to Table 3.6on page 70
K Drive case
F Terminal cover L Cooling fanRefer to Drive Cooling Fans onpage 248
A
B
C
D
E
FG
HI
J
L
K
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1.4 Component Names
YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 31
Single-Phase AC200 V CIMR-VBA0006B ~ 0012BThree-Phase AC200 V CIMR-V2A0010B ~ 0020BThree-Phase AC400 V CIMR-V4A0001B ~ 0011B
Figure1.3
Figure 1.3 Exploded view of IP20/Open-Chassis Type ComponentsThree-Phase AC200 V CIMR-V2A0012B
A Fan cover H Front cover B Mounting hole I Terminal cover
C Heatsink J Bottom cover
D Optional 24 V DC power supplyconnector cover
K LED operatorRefer to Using the Digital LEDOperator on page 89
E Comm portRefer to Network Communicationson page 405
L Case
F Terminal boardRefer to Table 3.6on page 70
M Cooling fanRefer to Drive Cooling Fans on
page 248G Front cover screw
A
B
C
D
E
F
G
H
IJ
M
K
L
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1.4 Component Names
32 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual
IP20/NEMA Type 1 Enclosure
Single-phase AC200 V CIMR-VBA0001F ~ 0003FThree-phase AC200 V CIMR-V2A0001F ~ 0006F
Figure1.4
Figure 1.4 Exploded View of IP20/NEMA Type 1 ComponentsThree-phase AC200 V CIMR-V2A00062F
A Fan cover I Front cover screws
B Mounting hole J Front cover
C Heatsink K Comm portRefer to Network Communications
on page 405
D Optional 24 V DC power supplyconnector cover
L LED operatorRefer to Using the Digital LEDOperator on page 89
E Terminal boardRefer to Table 3.6on page 70
M Case
F Bottom cover screws N Top cover
G Rubber bushing O Cooling fanRefer to Drive Cooling Fans onpage 248
H Bottom front cover
A
B
C
D
E
F
G
H
I
J
K
L
N
O
M
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1.4 Component Names
YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 33
Single-phase AC200 V CIMR-VBA0006F ~ 0012FThree-phase AC200 V CIMR-V2A0010F ~ 0020FThree-phase AC400 V CIMR-V4A0001F ~ 0011F
Figure1.5
Figure 1.5 Exploded view of IP20/NEMA Type 1 ComponentsThree-phase AC200 V CIMR-V2A0012F
A Fan cover I Front cover screws
B Mounting hole J Front cover
C Heatsink K Terminal cover
D Cable cover L Comm portRefer to Network Communicationson page 405
E Terminal boardRefer to Table 3.6on page 70
M LED operatorRefer to Using the Digital LEDOperator on page 89
F Cover screws N Case
G Rubber bushing O Top cover
H Bottom cover P Cooling fanRefer to Drive Cooling Fans onpage 248
A
B
C
D
EF
H
GI
J
KL
M
O
P
N
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1.4 Component Names
34 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual
Three-phase AC200 V CIMR-V2A0030F ~ 0069FThree-phase AC400 V CIMR-V4A00018F ~ 0038F
Figure1.6
Figure 1.6 Exploded view of IP20/NEMA Type 1 ComponentsThree-phase AC400 V CIMR-V4A0018F
A Fan cover G Front cover
B Cooling fanRefer to Drive Cooling Fans onpage 248
H Terminal boardRefer to Table 3.6on page 70
C Mounting Hole I Terminal cover
D Heatsink J Comm portRefer to Network Communicationson page 405
E Cable cover K LED operator Refer to Using the Digital LEDOperator on page 89
F Front cover screws L Case
C
B
A
D
E
F
G
L
H
J
K
I
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1.4 Component Names
YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 35
Front ViewsFigure1.7
Figure 1.7 Front Views of Drives
A Terminal board connector F Ground terminal
B DIP switch S1Refer to Terminal A2 Switch onpage 78
G Terminal cover
C DIP switch S3Refer to Sinking/Sourcing ModeSwitch on page 76
H Option card connectorRefer to Connecting the OptionCard on page 278
D Control circuit terminalRefer to Control Circuit Wiring onpage 69
I DIP switch S2Refer to MEMOBUS/ModbusTermination on page 80
E Main circuit terminalRefer to Wiring the Main Circuit Terminal on page 68
I
H
F
A
B
C
D
EG
I A
B
C
D
E
F
G
H
CIMR-V 2A0006B CIMR-V 2A0012B
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YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 37
2Mechanical
Installation
This chapter explains how to properly mount and install thedrive.
2.1 SECTION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.2 MECHANICAL INSTALLATION. . . . . . . . . . . . . . . . . . . . . 41
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38 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual
2.1 Section Safety
2.1 Section Safety
WARNING
Fire Hazard
Provide sufficient cooling when installing the drive inside an enclosed
panel or cabinet.
Failure to comply could result in overheating and fire.
When multiple drives are placed inside the same enclosure panel, install
proper cooling to ensure air entering the enclosure does not exceed 40 C.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main
body of the drive falling.
NOTICE
Observe proper electrostatic discharge (ESD) procedures when
handling the drive.
Failure to comply could result in ESD damage to the drive circuitry.
It may be difficult to perform maintenance on the cooling fans of
drives installed in a vertical row inside an enclosure.
Ensure adequate spacing at the top of the drive to perform cooling fan
replacement when required.
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2.1 Section Safety
YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 39
Operating the drive in the low-speed range diminishes the cooling
effects, increases motor temperature, and may lead to motor damage
by overheating.
Reduce the motor torque in the low-speed range whenever using a non-
Yaskawa motor. If 100% torque is required continuously at low speed,
consider using a special drive or vector motor. Select a motor that is
compatible with the required load torque and operating speed range.
Do not operate motors above the maximum rated RPM.
Failure to comply may lead to bearing or other mechanical motor failures.
The speed range for continuous operation differs according to the
lubrication method and motor manufacturer.
If the motor is to be operated at a speed higher than 60 Hz, consult with the
manufacturer.
Continuously operating an oil-lubricated motor in the low-speed range may
result in burning.
When the input voltage is 480 V or higher or the wiring distance is
greater than 100 meters, pay special attention to the motor insulation
voltage or use a drive-rated motor.
Failure to comply could lead to motor winding failure.
Motor vibration may increase when operating a machine in variable-
speed mode, if that machine previously operated at a constant speed.
Install vibration-proof rubber on the motor base or use the frequency jump
function to skip a frequency resonating the machine.
The motor may require more acceleration torque with drive operation
than with a commercial power supply.
Set a proper V/f pattern by checking the load torque characteristics of the
machine to be used with the motor.
NOTICE
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40 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual
The rated input current of submersible motors is higher than the rated
input current of standard motors.
Select an appropriate drive according to its rated output current. When the
distance between the motor and drive is long, use a cable thick enough to
connect the motor to the drive to prevent motor torque reduction.
When an using an explosion-proof motor, it must be subject to an
explosion-proof test in conjunction with the drive.
This is also applicable when an existing explosion-proof motor is to be
operated with the drive. Since the drive itself is not explosion-proof,
always install it in a safe place.
Do not use a drive for a single phase motor.
Replace the motor with a three phase motor.
If an oil-lubricated gearbox or speed reducer is used in the power
transmission mechanism, oil lubrication will be affected when the
motor operates only in the low speed range.
The power transmission mechanism will make noise and experience
problems with service life and durability if the motor is operated at a speed
higher than 60 Hz.
NOTICE
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YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 41
2.2 Mechanical Installation
2.2 Mechanical Installation
This section outlines specifications, procedures, and environment for proper mechanicalinstallation of the drive.
Installation Environment
To help prolong the optimum performance life of the drive, install the drive in the properenvironment. The table below provides description of the appropriate environment for thedrive.
Table 2.1 Installation Environment
NOTICE: Prevent foreign matter such as metal shavings or wire clippings from falling into the drive duringinstallation and project construction. Failure to comply could result in damage to the drive. Place atemporary cover over the top of the drive during installation. Remove the temporary cover before start-up, asthe cover will reduce ventilation and cause the drive to overheat.
Environment Conditions
Installation Area Indoors
Ambient
Temperature
-10 C to +40 C (IP20/NEMA Type 1) -10 C to +50 C (IP20/Open-Chassis)Drive reliability improves in enviroments without wide temperature fluctuations.When using an enclosure panel, install a cooling fan or air conditioner in the area to ensurethat the air temperature inside the enclosure does not exceed the specified levels.Do not allow ice to develop on the drive.
Humidity 95% RH or less and free of condensation
Storage Temperature -20 C to +60 C
Surrounding Area
Install the drive in an area free from: oil mist and dust metal shavings, oil, water or other foreign materials
radioactive materials combustible materials (e.g., wood) harmful gases and liquids excessive vibration chlorides direct sunlight.
Altitude 1000 m or lower
Vibration10 to 20 Hz at 9.8 m/s2
20 to 55 Hz at 5.9 m/s2
Orientation Install the drive vertically to maintain maximum cooling effects.
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42 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual
Installation Orientation and Spacing
Install the drive upright as illustrated in Figure 2.1 to maintain proper cooling.Figure2.1
Figure 2.1 Correct Installation Orientation
Single Drive Installation
To maintain sufficient space for airflow and wiring, refer to Figure 2.2. Install the heatsinkagainst a closed surface to avoid diverting cooling air around the heatsink.Figure2.2
Figure 2.2 Correct Installation Spacing
Note: IP20/NEMA Type 1 and IP20/Open-Chassis models require the same amount of space aboveand below the drive for installation.
A Correct B Incorrect
A 30 mm minimum C 100 mm minimumB Airflow direction D
A BB
Side Clearance
A A
Top/Bottom Clearance
B
C
C
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Multiple Drive Installation
When installing multiple drives into the same enclosure panel, mount the drives according toFigure 2.2. When mounting drives with a minimum side-by-side clearance of 2 mmaccording to Figure 2.3, derating must be considered and parameter L8-35 must be set.
Refer to Parameter List on page 297.Figure2.3
Figure 2.3 Space Between Drives (Side-by-Side Mounting)
Note: When installing drives of different sizes into the same enclosure panel, the tops of the drivesshould line up. Leave space between the top and bottom of stacked drives for cooling fanreplacement if required. Using this method, it is possible to replace the cooling fans later.
NOTICE: When drives with IP20/NEMA Type 1 enclosure are mounted side by side, the top covers of allunits must be removed as shown in the figure below.
Figure2.4
Figure 2.4 IP20/NEMA 1 Side-by-Side Mounting in Enclosure
A Line up the tops of the drives. C 100 mm minimum
B 30 mm minimum D Airflow direction
2 mmA B B
C
D
C
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Removing and Attaching the Protective Covers
Refer to Electrical Installation on page 51, for information regarding the removal andreattachment of protective covers.
Exterior and Mounting Dimensions
The table below matches each drive model with its appropriate drawing.
Table 2.2 Drive Models and Types
Note: For information on the amount of heat generated by the drive and appropriate cooling methods,refer toSpecifications on page 281.
Protective Design
Drive Model CIMR-V
PageSingle-Phase200 V Class
Three-Phase200 V Class
Three-Phase400 V Class
IP20/Open-Chassis
B0001B
B0002BB0003B
20001B20002B20004B20006B
45
B0006BB0010BB0012B
20008B20010B20012B20018B20020B
40001B
40002B40004B40005B40007B40009B40011B
46
IP20/NEMA Type 1
B0001FB0002F
B0003F
20001F20002F
20004F20006F
47
B0006FB0010FB0012F
20008F
20010F20012F20018F20020F
40001F40002F
40004F40005F40007F40009F40011F
48
20030F20040F20056F
20069F
40018F40023F40031F
40038F
49
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IP20/Open-Chassis Drives
Table 2.3 IP20/Open-Chassis (without an EMC filter)
Voltage ClassDrive Model
CIMR-V
Dimensions (mm)
W1 H1 W H D t1 H2 D1Weight
(kg)
Single-Phase
200 V Class
BA0001B 56 118 68 128 76 3 5 6.5 0.6
BA0002B 56 118 68 128 76 3 5 6.5 0.6
BA0003B 56 118 68 128 118 5 5 38.5 1.0
Three-Phase
200 V Class
2A0001B 56 118 68 128 76 3 5 6.5 0.6
2A0002B 56 118 68 128 76 3 5 6.5 0.6
2A0004B 56 118 68 128 108 5 5 38.5 0.9
2A0006B 56 118 68 128 128 5 5 58.5 1.1
D1
t1
D
2-M4W1
H1
H2
W
H
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Table 2.4 IP20/Open-Chassis (without an EMC filter)
Voltage ClassDrive Model
CIMR-V
Dimensions (mm)
W1 H1 W H D t1 H2 D1Weight
(kg)
Single-Phase
200 V Class
BA0006B 96 118 108 128 137.5 5 5 58 1.5
BA0010B 96 118 108 128 154 5 5 58 1.5
BA0012B 128 118 140 128 163 5 5 65 2.1
2A0008B 96 118 108 128 129 5 5 58 1.3
Three-Phase 2A0010B 96 118 108 128 129 5 5 58 1.3
200 V Class 2A0012B 96 118 108 128 137.5 5 5 58 1.4
2A0018B 128 118 140 128 143 5 5 65 2.1
2A0020B 128 118 140 128 143 5 5 65 2.1
Three-Phase
400 V Class
4A0001B 96 118 108 128 81 5 5 10 0.8
4A0002B 96 118 108 128 99 5 5 28 1.0
4A0004B 96 118 108 128 137.5 5 5 58 1.4
4A0005B 96 118 108 128 154 5 5 58 1.5
4A0007B 96 118 108 128 154 5 5 58 1.5
4A0009B 96 118 108 128 154 5 5 58 1.5
4A0011B 128 118 140 128 143 5 5 65 2.1
t1
D
D1
4-M4
H
W1
W H2
H1
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IP20/NEMA Type 1 Drives
Table 2.5 IP20/NEMA Type 1 (without an EMC filter)
Voltage ClassDrive Model
CIMR-V
Dimensions (mm)
W1 H2 W H1 D t1 H5 D1 H H4 H3 H6Weight
(kg)
Single-Phase
200 V Class
BA0001F 56 118 68 129.5 76 3 5 6.5 149.5 20 4 1.5 0.7
BA0002F 56 118 68 129.5 76 3 5 6.5 149.5 20 4 1.5 0.8
BA0003F 56 118 68 129.5 118 5 5 39 149.5 20 4 1.5 1.1
Three-Phase
200 V Class
2A0001F 56 118 68 129.5 76 3 5 6.5 149.5 20 4 1.5 1.7
2A0002F 56 118 68 129.5 76 3 5 6.5 149.5 20 4 1.5 1.7
2A0004F 56 118 68 129.5 108 5 5 39 149.5 20 4 1.5 1.0
2A0006F 56 118 68 129.5 128 5 5 59 149.5 20 4 1.5 1.2
W
W1
H1
H4
H5
H2 H
H3
D1
D
2-M4 t1H6
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Table 2.6 IP20/NEMA Type 1 (without an EMC filter)
Voltage ClassDrive Model
CIMR-V
Dimensions (mm)
W1 H2 W H1 D t1 H5 D1 H H4 H3 H6Weight
(kg)
Single-Phase
200 V Class
BA0006F 96 118 108 129.5 137.5 5 5 58 149.5 20 4 1.5 1.7
BA0010F 96 118 108 129.5 154 5 5 58 149.5 20 4 1.5 1.7
BA0012F 128 118 140 133 163 5 5 65 153 20 4.8 5 2.4
2A0008F 96 118 108 129.5 129 5 5 58 149.5 20 4 1.5 1.5
Three-Phase 2A0010F 96 118 108 129.5 129 5 5 58 149.5 20 4 1.5 1.5
200 V Class 2A0012F 96 118 108 129.5 137.5 5 5 58 149.5 20 4 1.5 1.6
2A0018F 128 118 140 133 143 5 5 65 153 20 4.8 5 2.4
2A0020F 128 118 140 133 143 5 5 65 153 20 4.8 5 2.4
Three-Phase
400 V Class
4A0001F 96 118 108 129.5 81 5 5 10 149.5 20 4 1.5 1.0
4A0002F 96 118 108 129.5 99 5 5 28 149.5 20 4 1.5 1.2
4A0004F 96 118 108 129.5 137.5 5 5 58 149.5 20 4 1.5 1.6
4A0005F 96 118 108 129.5 154 5 5 58 149.5 20 4 1.5 1.7
4A0007F 96 118 108 129.5 154 5 5 58 149.5 20 4 1.5 1.7
4A0009F 96 118 108 129.5 154 5 5 58 149.5 20 4 1.5 1.7
4A0011F 128 118 140 133 143 5 5 65 153 20 4.8 5 2.4
H64-M4W1
W
H5
H2
H4
H
H3
D1
D
H1
t1
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Table 2.7 IP20/NEMA Type 1 (without an EMC filter)
Voltage ClassDrive Model
CIMR-V
Dimensions (mm)
W1 H2 W H1 D t1 H5 D1 H H4 H3 H6 dWeight
(kg)
Three-Phase
200 V Class
2A0030B 122 248 140 248 140 5 13 55 254 13 6 1.5 M5 3.8
2A0040B 122 248 140 248 140 5 13 55 254 13 6 1.5 M5 3.8
2A0056B 160 284 180 284 163 5 13 75 290 15 6 1.5 M5 5.5
2A0069B 192 336 220 336 187 5 22 78 350 15 7 1.5 M6 9.2
Three-Phase
400 V Class
4A0018B 122 248 140 248 140 5 13 55 254 13 6 1.5 M5 3.8
4A0023B 122 248 140 248 140 5 13 55 254 13 6 1.5 M5 3.8
4A0031B 160 284 180 284 143 5 13 55 290 15 6 1.5 M5 5.2
4A0038B 160 284 180 284 163 5 13 75 290 13 6 1.5 M5 5.5
W1
W H5
H2
H4
H
H3 D1
t1
D
H1
4-d
H6
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YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 51
3Electrical
Installation
This chapter explains proper procedures for wiring the controlcircuit terminals, motor and power supply.
3.1 SECTION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3.2 STANDARD CONNECTION DIAGRAM. . . . . . . . . . . . . . . 55
3.3 MAIN CIRCUIT CONNECTION DIAGRAM . . . . . . . . . . . . 58
3.4 TERMINAL BLOCK CONFIGURATION. . . . . . . . . . . . . . . 59
3.5 PROTECTIVE COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
3.6 MAIN CIRCUIT WIRING. . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.7 CONTROL CIRCUIT WIRING. . . . . . . . . . . . . . . . . . . . . . . 69
3.8 I/O CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3.9 MAIN FREQUENCY REFERENCE . . . . . . . . . . . . . . . . . . 78
3.10 MEMOBUS/MODBUS TERMINATION. . . . . . . . . . . . . . . 80
3.11 BRAKING RESISTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.12 WIRING CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
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3.1 Section Safety
3.1 Section Safety
DANGER
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
WARNING
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may show drives without covers or safety
shields to show details. Be sure to reinstall covers or shields before
operating the drives and run the drives according to the instructions
described in this manual.
Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by
contacting the motor case.
Do not perform work on the drive while wearing loose clothing,
jewelry or without eye protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing,
and wear eye protection before beginning work on the drive.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
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Do not allow unqualified personnel to perform work on the drive.
Failure to comply could result in death or serious injury.Installation, maintenance, inspection, and servicing must be performed
only by authorized personnel familiar with installation, adjustment, and
maintenance of AC drives.
Do not touch any terminals before the capacitors have fully
discharged.
Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The
internal capacitor remains charged even after the power supply is turnedoff. The charge indicator LED will extinguish when the DC bus voltage is
below 50 Vdc. To prevent electric shock, wait at least five minutes after all
indicators are off and measure the DC bus voltage level to confirm safe
level.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire
due to overheating of electrical connections.
Do not use improper combustible materials.
Failure to comply could result in death or serious injury by fire.
Attach the drive to metal or other noncombustible material.
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of theincoming power supply before applying power.
WARNING
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54 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual
NOTICE
Observe proper electrostatic discharge procedures (ESD) when
handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive
is outputting voltage.
Improper equipment sequencing could result in damage to the drive.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor
system performance. Use shielded, twisted-pair wires and ground theshield to the ground terminal of the drive.
Check all the wiring to ensure that all connections are correct after
installing the drive and connecting any other devices.
Failure to comply could result in damage to the drive
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YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 55
3.2 Standard Connection Diagram
3.2 Standard Connection Diagram
Connect the drive and peripheral devices as shown in Figure 3.1. It is possible to run thedrive via the digital operator without connecting digital I/O wiring. This section does not
discuss drive operation;Refer to Start-Up Programming & Operation on page 85 forinstructions on operating the drive.
NOTICE: Inadequate branch short circuit protection could result in damage to the drive. Install adequatebranch circuit short circuit protection per applicable codes. The drive is suitable for circuits capable ofdelivering not more than 18,000 RMS symmetrical amperes, 240 Vac maximum (200 V Class) and 480 Vacmaximum (400 V Class).
NOTICE: When the input voltage is 480 V or higher or the wiring distance is greater than 100 meters, payspecial attention to the motor insulation voltage or use an inverter duty motor. Failure to comply could leadto motor insulation breakdown.
NOTICE: Do not connect the AC control circuit ground to the drive enclosure. Improper drive grounding cancause the control circuit to malfunction.
NOTICE: The minimum load for the multi-function relay output MA-MB-MC is 10 mA. If a circuit requires lessthan 10 mA, connect it to a photocoupler output (P1, P2, PC). Improper application of peripheral devicescould result in damage to the photocoupler output of the drive.
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Figure3.1
Figure 3.1 Drive Standard Connection Diagram
SA
Motor
Cooling fan
Forward run/stop
Reverse run/stop
External fault
Fault reset
Multi-stepspeed 2
Jog reference
0 to +10 Vdc(2 mA)
DIPswitch S3
DC reactor(option)
Digital inputs(default setting)
Comm.connector
Safe DisableInput
Safety switch
Fault
V1000
Shield groundterminal
Thermal relay(option) Braking resistor
(option)
Main circuit
Control circuit
Thermal relay formotor cooling fan
Fault relay
1 MCCB MC
2 MCCB
r1
s1
t1
R/L1
S/L2
T/L3
S1
S2
S3
S4
S5
S6
S7
*3
*1 *2
- B1+1+2 B2
*4
R/L1
S/L2
T/L3
MCTHRX
TRX
MC
TRX
M C M A
U/T1
V/T2
W/T3
24V
0V
MA
P1
MB
MC
V I
+24V 8mA
*5
M
M
r1
s1
t1
FU
FV
FW
U
V
W
SC
P2
MP
AM
AC
PC
IG
R+
R-
S+
S-
+
-
AM
HC
H1
RP
+V
A1
A2
AC
2 kW
*6
Pulse train input
(max. 32 kHz)
Ground10 W or less (400 V class)100 W or less (200 V class)
0 to +10 V (20 kW)
Setting power supply+10.5 max. 20 mA
0 to +10 V (20 kW)(0)4 to 20 mA (250 W)
For single phase 200 Vpower supply, useR/L1 and S/L2.
During Run(photocoupler 1)
Frequency agree(photocoupler 2)
Photocoupleroutput common
Digital output5 ~ 48 Vdc2 to 50 mA(default setting)
Pulse train output0 to 32 kHz
Analog monitoroutput
Digital output250 Vac, 10 mA to 1 A30 Vdc, 10 mA to 1 A
(default setting)
MEMOBUS/Modbus comm.RS-485/422
Main speedfrequencyreference.Multi-functionprogrammable
Multi-stepspeed 1
main/aux switch
2 MCCB THRX OFF ON MC
SA
SA
Three phasepower supply200 to 240 V
Jumper
DIP switch S1
Sink
Source
Terminationresistor120 W, 1/2 W
Terminals +1, +2, , B1, and B2are for connecting options.Never connect power supplylines to these terminals.
_
Monitoroutput
*7Jumper
Option cardconnector
DIPswitchS2
main circuit terminal
shielded line twisted-pair shielded line
control terminal
Cable shield ground
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YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 57
* 1. Remove the jumper when installing an optional DC reactor.* 2. The MC on the input side of the main circuit should open when the thermal relay is triggered.* 3. Self-cooled motors do not require separate cooling fan motor wiring.* 4. Connected using sequence input signal (S1 to S7) from NPN transistor; Default: sink mode ( 0 V com)* 5. Use only a +24 V internal power supply in sinking mode; the source mode requires an external power
supply. Refer to I/O Connections on page 76.
* 6. Monitor outputs work with devices such as analog frequency meters, ammeters, voltmeters andwattmeters; they are intended for use as a feedback-type of signal.
* 7. Disconnect the wire jumper between HC and H1 when utilizing the Safe Disable Input.
WARNING! Sudden Movement Hazard. Do not close the wiring for the control circuit unless themultifunction input terminal parameter is properly set (S5 for 3-wire; H1-05 = 0). Improper sequencing ofrun/stop circuitry could result in death or serious injury from moving equipment.
WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in thecorrect state before energizing the drive. Failure to comply could result in death or serious injury frommoving equipment. When programmed for 3-wire control, a momentary closure on terminal S1 may causethe drive to start.
WARNING! When 3-Wire sequence is used, set the drive to 3-Wire sequence before wiring the controlterminals and ensure parameter b1-17 is set to 0 (drive does not accept a run command at power up(default)). If the drive is wired for 3-Wire sequence but set up for 2-Wire sequence (default) and if parameterb1-17 is set to 1 (drive accepts a Run command at power up), the motor will rotate in reverse direction atpower up of the drive and may cause injury.
WARNING! When the application preset funcion is executed (or A1-06 is set to any value other than 0) thedrive I/O terminal funcitons change. This may cause unexpected operation and potential damage toequipment or injury.
Figure 3.2 illustrates an example of a 3-wire sequence.Figure3.2
Figure 3.2 3-Wire Sequence
Drive
Sequence input common
Run relay (N.O.)Stop relay (N.C.)
Run command (run on momentary close)
Stop command (stop on momentary open)
Foward/reverse command
(multi-function input: H1-05 = 0)
S1
S2
S5
SC
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3.3 Main Circuit Connection Diagram
3.3 Main Circuit Connection Diagram
Refer to Figure 3.3 and Figure 3.4 for standard drive connection diagrams. Connectionsmay vary based on drive capacity. The main circuit DC power supply powers the control
circuit.NOTICE: Do not use the negative DC bus terminal - as a ground terminal. This terminal is at high voltageDC potential. Improper wiring connections could result in damage to the drive.
Single-Phase 200 V Class (CIMR-VBA0001 ~ 0012)Figure3.3
Figure 3.3 Connecting Main Circuit Terminals
NOTICE: Do not connect T/L3 terminal when using single-phase power supply input. Incorrect wiring maydamage the drive.
Three-Phase 200 V Class (CIMR-V2A0001 ~ 0069)Three-Phase 400 V Class (CIMR-V4A0001 ~ 0038)
Figure3.4
Figure 3.4 Connecting Main Circuit Terminals
Drive
Jumper
Single-phase
200 Vac
Motor
DC reactor
(option) Braking Resistor
Unit (option)
R/L1
S/L2
12
B1 B2
U/T1
V/T2
W/T3
Drive
Motor
Three phase 200 Vac
(400 Vac)
Braking
Resistor Unit(option)
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
B1 B2
Jumper
DC reactor
(option)
12
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3.4 Terminal Block Configuration
3.4 Terminal Block Configuration
The figures in this section provide quick reference detailed illustrations of the main andcontrol circuit terminal block configurations.Figure3.5
Figure 3.5 Main Circuit Terminal Block Configurations
Models CIMR-V BA0006, 0010, 0012
CIMR-V 2A0010, 0012, 0020
CIMR-V 4A0001, 0002, 0004, 0005,
0007, 0009, 0011
Models CIMR-V BA0001,
CIMR-V 2A0001, 0002,
0004, 0006
0002, 0003
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3.5 Protective Covers
3.5 Protective Covers
Follow the procedure below to remove the protective covers before wiring the drive and toreattach the covers after wiring is complete.
IP20/Open-Chassis
Removing the Protective Covers
1. Loosen the screw that locks the front cover in place to remove.Figure3.6
Figure 3.6 Remove the Front Cover on an IP20/Open-Chassis Drive
2. Apply pressure to the tabs on each side of the terminal cover. Pull the terminal coveraway from the drive while pushing in on the tabs to pull the cover free.
Figure3.7
Figure 3.7 Remove the Terminal Cover on an IP20/Open-Chassis Drive
Reattaching the Protective Covers
Properly connect all wiring and route power wiring away from control signal wiring.Reattach all protective covers when wiring is complete. Apply only a small amount of
pressure to lock the cover back into place.
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Figure3.8
Figure 3.8 Reattach the Protective Covers on an IP20/Open-Chassis Drive
IP20/NEMA Type 1
Removing the Protective Covers on an IP20/NEMA Type 1 design
1. Loosen the screw on the front cover to remove the front cover.Figure3.9
Figure 3.9 Remove the Front Cover on an IP20/NEMA Type 1 Drive
2. Loosen the screw on the terminal cover (Figure 3.10, B) to remove the terminalcover and expose the conduit bracket (Figure 3.10, A).
Figure3.10
Figure 3.10 Remove the Terminal Cover on an IP20/NEMA Type 1 Drive
3. Loosen two screws attaching the conduit bracket (Figure 3.11,A) to remove.
A
B
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62 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual
Figure3.11
Figure 3.11 Remove the Conduit Bracket on an IP20/Open-Chassis Drive
Reattaching the Protective Covers
Pass power wiring and control signal wiring through the exit holes on the bottom of theconduit bracket of the drive. Place power wiring and control signal wiring in separateconduits. Properly connect all wiring after installing the drive and connecting other devices.
Reattach all protective covers when wiring is complete.Figure3.12
Figure 3.12 Reattach the Protective Covers andConduit Bracket on an IP20/NEMA Type 1 Drive
A Pass power wiring and control signal wiring through differentexit holes at the bottom of the drive.
A
A
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3.6 Main Circuit Wiring
3.6 Main Circuit Wiring
This section describes the functions, specifications, and procedures required to safely andproperly wire the main circuit of the drive.
NOTICE: Do not solder the ends of wire connections to the drive. Soldered wiring connections can loosenover time. Improper wiring practices could result in drive malfunction due to loose terminal connections.
Main Circuit Terminal Functions
Table 3.1 Main Circuit Terminal Functions
Wire Gauges and Tightening Torque
Select the appropriate wires and crimp terminals from Table 3.2 through Table 3.5.
Note: 1. Wire gauge recommendations based on drive continuous current ratings using 75C 600 Vac vinyl-sheathed wire assuming ambient temperature within 30C and wiring distance less than 100 m.
2. Terminals +1, +2, , B1 and B2 are for connecting optional devices such as a DC reactor or brakingresistor. Do not connect other non-specified devices to these terminals.
Consider the amount of voltage drop when selecting wire gauges.Increase the wire gauge when the voltage drop is greater than 2% of motor rated voltage.Ensure the wire gauge is suitable for the terminal block. Use the following formula tocalculate the amount of voltage drop:
Line drop voltage (V) = 3 x wire resistance (/km) xwire length (m) x current (A) x10-3
Terminal Type Function Reference
R/L1Main circuit powersupply input
Connects line power to the drive.Drives with single phase 200 V input power use terminals R/L1and S/L2 only (T/L3 must not be used).
58S/L2
T/L3U/T1
Drive output Connects to the motor. 67V/T2
W/T3
B1Braking resistor
Available for connecting a braking resistor or the braking resistorunit option.
81B2
+1 DC reactorconnection
These terminals are shorted at shipment. Remove the shorting barbetween +1 and +2 when connecting to this terminal.
267+2
+1 DC power supply
input
For connecting a DC power supply. -
(2 terminals)Ground
Grounding TerminalFor 200 V class: 100 or lessFor 400 V class: 10 or less
67
-
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3.6 Main Circuit Wiring
64 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual
Refer to instruction manual TOBPC72060000 for braking unit or braking resistor unitwire gauges.
Refer to Standards Compliance on page 413 for information on UL compliance.
Single-Phase 200 V Class
Table 3.2 Wire Gauge and Torque Specifications
Three-Phase 200 V Class
Table 3.3 Wire Gauge and Torque Specifications
ModelCIMR-VBA
TerminalScrewSize
TighteningTorque
Nm (lb.in.)
ApplicableGauge
mm2 (AWG)
RecommendedGauge
mm2 (AWG)
LineType
000100020003
R/L1, S/L2, U/T1, V/T2, W/
T3, , +1, +2, B1, B2,M3.5
0.8 to 1.0(7.1 to 8.9)
0.75 to 2.0(18 to 14)
2(14)
Note: 1.
0006R/L1, S/L2, U/T1, V/T2, W/
T3, , +1, +2, B1, B2,M4
1.2 to 1.5(10.6 to 13.3)
2.0 to 5.5(14 to 10)
2(14)
Note: 1.
0010
R/L1, S/L2, U/T1, V/T2, W/
T3,
M41.2 to 1.5
(10.6 to 13.3)
2.0 to 5.5
(14 to 10)
3.5
(12)
Note: 1.
, +1, +2, B1, B2, M41.2 to 1.5
(10.6 to 13.3)2.0 to 5.5(14 to 10)
5.5(10)
Note: 1.
0012R/L1, S/L2, U/T1, V/T2, W/
T3, , +1, +2, B1, B2,M4
1.2 to 1.5(10.6 to 13.3)
2.0 to 5.5(14 to 10)
5.5(10)
Note: 1.
ModelCIMR-
V2A
TerminalScrewSize
TighteningTorque
Nm (lb.in.)
ApplicableGauge
mm2 (AWG)
RecommendedGauge
mm2 (AWG)
LineType
0001000200040006
R/L1, S/L2, T/L3, U/T1, V/T2,
W/T3, , +1, +2, B1, B2,M3.5
0.8 to 1.0(7.1 to 8.9)
0.75 to 2.0(18 to 14)
2(14)
Note: 1.
0010
R/L1, S/L2, T/L3, U/T1, V/T2,W/T3, , +1, +2, B1, B2
M41.2 to 1.5
(10.6 to 13.3)2.0 to 5.5(14 to 10)
2(14)
Note: 1.
M41.2 to 1.5
(10.6 to 13.3)2.0 to 5.5(14 to 10)
3.5(12)
Note: 1.
0012R/L1, S/L2, T/L3, U/T1, V/T2,
W/T3, , +1, +2, B1, B2,M4
1.2 to 1.5(10.6 to 13.3)
2.0 to 5.5(14 to 10)
3.5(12)
Note: 1.
0020R/L1, S/L2, T/L3, U/T1, V/T2,
W/T3, , +1, +2, B1, B2,M4
1.2 to 1.5(10.6 to 13.3)
2.0 to 5.5(14 to 10)
5.5(10)
Note: 1.
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YASKAWA TOEP C710606 09A V1000 Drive Installation & Start-up Manual 65
Three-Phase 400 V Class
Table 3.4 Wire Gauge and Torque Specifications
0030
R/L1,S/L2,T/L3,U/T1,V/T2,W/T3,-,+1,+2
M41.2 to 1.5
(10.6 to 13.3)5.5 to 14(10 to 6)
8(8)
Note: 1.
B1,B2 M4 1.2 to 1.5(10.6 to 13.3)
2.0 to 5.5(14 to 10)
5.5(10)
Note: 1.
M52 to 2.5
(17.7 to 22.1)5.5 to 14(10 to 6)
8(8)
Note: 1.
0040
R/L1,S/L2,T/L3,U/T1,V/T2,W/T3,-,+1,+2
M41.2 to 1.5
(10.6 to 13.3)5.5 to 14(10 to 6)
14(6)
Note: 1.
B1,B2 M41.2 to 1.5
(10.6 to 13.3)2.0 to 5.5(14 to 10)
5.5(10)
Note: 1.
M52 to 2.5
(17.7 to 22.1)5.5 to 14(10 to 6)
8(8)
Note: 1.
0056
R/L1,S/L2,T/L3,U/T1,V/T2,W/T3,-,+1,+2 M6
4 to 6(35.4 to 53.1)
14 to 22(6 to 4)
22(4) Note: 1.
B1,B2 M52 to 2.5
(17.7 to 22.1)5.5 to 8(10 to 8)
8(8)
Note: 1.
M64 to 6
(35.4 to 53.1)14 to 22(6 to 4)
22(4)
Note: 1.
0069
R/L1,S/L2,T/L3,U/T1,V/T2,W/T3,-,+1,+2
M89 to 11
(79.7 to 11.0)8 to 38(8 to 2)
38(2)
Note: 1.
B1,B2 M52 to 2.5
(17.7 to 22.1)
8 to 14
(8 to 6)
14
(6)Note: 1.
M64 to 6
(35.4 to 53.1)
8 to 22
(8 to 4)
22
(4)Note: 1.
ModelCIMR-V4A
TerminalScrewSize
TighteningTorque
Nm (lb.in.)
ApplicableGauge
mm2 (AWG)
RecommendedGauge
mm2 (AWG)
LineType
0001000200040005
0007
R/L1, S/L2, T/L3, U/T1, V/T2,
W/T3, , +1, +2, B1, B2,M4
1.2 to 1.5(10.6 to 13.3)
2.0 to 5.5(14 to 10)
2(14)
Note: 1.
0009
R/L1, S/L2, T/L3, U/T1, V/T2,W/T3, , +1, +2, B1, B2
M41.2 to 1.5
(10.6 to 13.3)2.0 to 5.5(14 to 10)
2(14)
Note: 1.
M41.2 to 1.5
(10.6 to 13.3)2.0 to 5.5(14 to 10)
3.5(12)
Note: 1.
ModelCIMR-V2A
TerminalScrewSize
TighteningTorque
Nm (lb.in.)
ApplicableGauge
mm2 (AWG)
RecommendedGauge
mm2 (AWG)
LineType
-
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3.6 Main Circuit Wiring
66 YASKAWATOEP C710606 09A V1000 Drive Installation & Start-up Manual
Main Circuit Terminal Power Supply and Motor Wiring
This section outlines the various steps, precautions, and checkpoints for wiring the maincircuit terminals and motor terminals.
NOTICE: When connecting the motor to the drive output terminals U/T1, V/T2, and W/T3, the phase orderfor the drive and motor should match. Failure to comply with proper wiring practices may cause the motor torun in reverse if the phase order is backward.
NOTICE: Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits. Improperapplication of noise filters could result in damage to the drive.
NOTICE: Do not connect the AC power line to the output motor terminals of the drive. Failure to complycould result in death or serious injury by fire as a result of drive damage from line voltage application to
0011
R/L1, S/L2, T/L3, U/T1, V/T2,W/T3, , +1, +2, B1, B2
M41.2 to 1.5
(10.6 to 13.3)2.0 to 5.5(14 to 10)
2(14)
Note: 1.
M4 1.2 to 1.5(10.6 to 13.3)
2.0 to 5.5(14 to 10)
3.5(12)
Note: 1.
0018
R/L1,S/L2,T/L3,U/T1,V/T2,W/T3,-,+1,+2
M41.2 to 1.5
(10.6 to 13.3)2.0 to 5.5(14 to 10)
5.5(10)
Note: 1.