YAMAHA Raptor 700 FAT PEG REVOLUTION NERF BARS (Y063077)

INSTALLATION INSTRUCTIONS

Please read these instructions carefully before installation to prevent injury to yourself or damage to your ATV.

PARTS LIST:

WEBBING KIT

HARDWARE KIT

PREPARATION:

1. Remove the factory foot pegs and heel guards from the vehicle. Retain the foot peg mounting bolt hardware.

INSTALLATION:

PART DESCRIPTION QTY

1 NERF BAR (LEFT) 1

2 NERF BAR (RIGHT) 1

3 FORWARD WELDMENT 1

4 LEFT FOOT PEG WELDMENT 1

5 RIGHT FOOT PEG WELDMENT 1

6 FOOT PEG CAGE (OUTER) 2

7 FOOT PEG CAGE (INNER) 2

PART DESCRIPTION QTY

8 NET 2

9 WEB CLIP 8

PART DESCRIPTION QTY

10 .250” Spacer 2

11 M8 x 85mm HEX HEAD BOLT 8

12 M8 x 50mm HEX HEAD BOLT 4

13 M8 x 30mm FLANGED HEX BOLT 2

14 M8 x 20mm BUTTON HEAD BOLT 2

15 M6 x 20mm BUTTON HEAD BOLT 16

16 TUBE SPACER 16

17 M8 NYLOC NUT 14

18 M6 NYLOC NUT 16

19 8mm WASHER 26

20 6mm WASHER (large) 16

21 M10 x 45mm SOCKET HEAD BOLT 2

22 6mm WASHER (small) 16

1. Assemble the foot peg cages on the

left side nerf bar using the hardware

shown in the diagram to the left.

Repeat the procedure for the right

side nerf bar.

LEFT NERF BAR SHOWN

M8 NYLOC NUT

(QTY 4)

FENDER-TAB

MOUNT

M8 x 80mm BOLT

(QTY 4)

OUTER CAGE

INNER CAGE

8mm WASHER

(QTY 8)

TUBE SPACER

(QTY 8)

1

2

3

4

5

8

9

6 7

11

12

13

14

15

16

17

18

19

20

10

21 22

2. Install parts #4 and #5 (L,R) foot peg weldments in place of the factory foot pegs

using the retained mounting bolts for the upper mounting holes and (2) part #21 for

the lower mounting holes. See fig. 1.

3. Loosely install part #3 forward weldment at the forward center section of the

vehicle’s frame. See fig. 2 for hardware.

4. Slide the peg mount of the left nerf bar over the shaft of the installed left foot peg

weldment aligning the (2) mounting holes shown in fig.3. Loosely install the parts

from the hardware kit specified in fig. 4.

5. Slide the forward section of the left nerf bar’s tube over the tube of the installed forward weldment, aligning the

mounting holes. Loosely install the hardware specified in fig. 5.

6. Align the left nerf bar’s sub-frame mount to the vehicle’s sub-frame mounting point. Loosely install (1) M8 x 20mm

button head bolts.

7. Repeat procedures #3 through #6 for the right nerf bar.

9. With all mounting points located and mounting hardware loosely installed, tighten down all mounting bolts and

fasteners securing the left and right side nerf bars to the frame of the vehicle.

10. “Typical Web Thru” method shown to install the netting on the outer web mounts of the nerf bars. Perform this

procedure for both left and right nerf bars (see fig.6 & 7). Install the loose inner web strands by feeding the

strands through the supplied web clips and wrapping the strands over the frame tubing shown in fig. 8.

Note: The remaining M6 x 20mm button head bolts(16), M6 nyloc nuts(16), 6mm large washers(16) and 6mm small

washers(16) are to be used for installation of either Y063075 (Revolution Heel Guard Plates) or Y099076

(Revolution Heel Guard Nets). DO NOT RIDE VEHICLE WITHOUT Y063075 OR Y099076

INSTALLED!

Note: Tighten hardware to following torque specs: M6 @ 6ft./lbs. M8 @ 12ft./lbs. OEM M10 @ 35ft./lbs.

MAINTENANCE:

Periodically check all mounting hardware for tightness. Re-torque bolts and fasteners when needed. Make

sure that the netting is properly installed before use. Do not operate the vehicle if any bolts or fasteners are

loose or missing. Do not operate the vehicle if heel guard (plates/nets) are not properly

installed.

CUSTOMER SERVICE:

For further information, please contact PRO ARMOR at 1-951-343-9270. Y063077

TYPICAL WEB THRU WEB MOUNT CROSS SECTION

LEFT NERF BAR SHOWN

INSTALL: M8 x 50mm BOLT (1),

8mm WASHER (2),

M8 NYLOC NUT (1)

FACTORY BOLT

M10 x 45mm BOLT

Fig. 1

Fig. 3 ALIGN MOUNTING

HOLES

Fig. 4

Fig. 2

Fig. 5 LEFT SIDE NERF BAR

INSTALL: M8 x 50mm BOLT (1),

8mm WASHER (2),

M8 NYLOC NUT (1)

INSTALL: M8 x 30mm BOLT (1) each,

8mm WASHER (1) each,

.250” Spacer (1) each under frame

M6 NYLOC NUT (1) each

Fig. 6 Fig. 7

Fig. 8

ALIGN MOUNTING

HOLES