1

5 234 16789

ENGLISH

GIVE SA

FETY THE R

IGH

T OF W

AY

DESC

RIPTIO

N

INSTR

UM

ENT A

ND

CO

NTR

OL FU

NC

TION

ING

PRE-O

PERATIO

N C

HEC

KS

OPER

ATION

AN

D IM

POR

TAN

T RID

ING

POIN

TS

PERIO

DIC

MA

INTEN

AN

CE A

ND

MIN

OR

REPA

IR

VEHIC

LE CA

RE A

ND

STOR

AG

E

SPECIFIC

ATION

S

CO

NSU

MER

INFO

RM

ATION

3

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INTR

OD

UC

TION

•W

elcome to the YA

MA

HA

world of m

otorcycling!•

As the ow

ner of this vehicle, you are benefiting from YA

MA

HA

’s vast experience and newest technology regarding the design and m

anufactureof high-quality products, w

hich have earned YAM

AH

A a reputation for dependability.

•P

lease take the time to read this m

anual thoroughly, so as to enjoy all advantages of your vehicle. The owner’s m

anual does not only instruct youin how

to operate, inspect and maintain your vehicle, but also in how

to safeguard yourself and others from trouble and injury.

•In addition, the m

any tips given in this manual w

ill keep your vehicle in the best possible condition. If you have any further questions, do nothesitate to contact your YA

MA

HA D

ealer.•

YAM

AH

A w

ishes you many safe and pleasant rides. S

o, remem

ber to put safety first!•

YAM

AH

A reserves the right to m

odify its models at any tim

e without notice. Therefore, w

e advise you to make sure that the vehicle m

eets yourexpectations before you purchase it.

•YA

MA

HA

vehicles are all designed and built according to their standard use. Any other particular use is therefore excluded, if not

explicitly agreed upon in writing by YA

MA

HA

.•

The vehicle observes the emission lim

its provided for by the European directive mentioned on the pass or registration docum

ent.•

Exclusively refuel your vehicle w

ith UN

LEAD

ED PETR

OL

The exhaust pipe radiates heat even after the engine has just been turned off.W

e therefore recomm

end you to carefully read the following instructions:

• always allow

the engine and the exhaust pipe to cool down before any m

aintenance operation, in order to avoid hot surfaces.• M

ake sure you do not park or stop your vehicle on grass, dead leaves or other easily inflamm

able materials.

• The passenger should get on and off the vehicle from the opposite side of the exhaust pipe, in order to avoid hot surfaces.

ALW

AYS RESPEC

T THE H

IGH

WAY C

OD

E AN

D …

. RID

E WITH

CA

UTIO

N…

•For Spare Parts and A

ccessories, always contact the A

uthorised YAM

AH

A D

ealers.

PLEASE R

EAD

THIS M

AN

UA

L CA

REFU

LLY AN

D C

OM

PLETELY BEFO

RE O

PERATIN

G TH

IS VEHIC

LE.

4

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ENGLISH

The Safety A

lert Sym

bol means ATTE

NTIO

N! B

EC

OM

EALER

T! YOU

R SAFETY IS IN

VOLVED

!

HO

W TO

CO

NSU

LT THIS M

AN

UA

L

•To m

ake this Manual easier to consult, sym

bols have been used todraw

attention to important operations, tips or sim

ple information. These

symbols are “rem

inders”. We recom

mend you pay attention to them

atall tim

es.

Failure to follow W

AR

NIN

G instructions could result in

severe injury or death to the vehicle operator, or by-stander, or a person inspecting or repairing his vehicle.

A C

AU

TION

indicates special precautions that must be

taken to avoid damage to the vehicle.

A N

OTE

provides key information to m

ake procedureseasier or clearer.

Operations to effect w

ith the engine stopped.

This manual should be considered a perm

anent part of the vehi-cle and should rem

ain with it even if the vehicle is subsequently

sold.YA

MA

HA

continually seeks advancements in product design and

quality and in the manuals provided. P

lease carefully read thisO

peration and Maintenance M

anual before using your new vehicle

and, if you decide to sell it, you MU

ST hand over this m

anual andthe S

ervice Handbook to the new

owner.

WA

RN

ING

!•

Work on the vehicle perform

ed by persons who are not part

of the YAM

AH

A netw

or k of Dealers m

ay alter the vehicle’ssafety features and cause the D

ealer from w

hom you

purchased it to refuse to carry out work on it under w

arranty.

5

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WA

RN

ING

S FOR

USE

•The U

ser must be in possession of the technical approval certificate

(Log Book), insurance and licence tag and an appropriate driv-

ing licence that complies w

ith current laws.

•The identification plate m

ust be applied to the vehicle.

A helmet m

ust be worn at all tim

es (helmet approved by E

CE

/ON

U).

•A

lways com

ply with the highw

ay code: signs, rights of way, pedestrian

crossings, speed limits, overtaking prohibitions, etc.

•A

ny tampering w

ith the engine or other parts in order to increasespeed or pow

er is forbidden by law.

Infringements are punished by law

by penalties that includeconfiscation.

•U

sing the vehicle for sporting purposes on circuits or private landvoids the w

arranty and exonerates YAM

AH

A from

any liability forharm

to things or persons as the User has been w

arned that such useconstitutes an im

proper use of the vehicle.•

Bearing in m

ind the above we strongly advise that any m

odificationsm

ade to make the vehicle suitable for sporting use be carried out by

expert technicians on their own direct responsibility and rem

ind youthat after such m

odifications your vehicle may no longer be authorised

to circulate on the public highway.

•In countries in w

hich the law perm

its the carrying of apassenger, m

ake sure that the passenger wears an approved helm

etand do not carry children or persons w

ho are unable to remain seated

in the saddle unassisted.•

Do not carry passengers unless they have first been w

arned andinstructed on how

they must behave w

hilst the vehicle is travelling.

WEIG

HT A

ND

MA

XIMU

M LO

AD

The kerb weight of the vehicle is 120 kg.

Make sure the total w

eight of the luggage, driver, passenger andaccessories does not exceed the m

aximum

load of 170 kg (see also noteon page 36).

AC

CESSO

RIES

•YA

MA

HA

guarantees that Original YA

MA

HA

Accessories distributed

by the YAM

AH

A D

ealers and Retailers N

etwork can be fitted to your

vehicle.•

YAM

AH

A is not liable for any harm

or damage suffered by the vehicle

or harm suffered by the user due to the fitting of accessories that

have not been approved by YAM

AH

A. E

qually, YAM

AH

A is not liable

for any harm or dam

age suffered by the vehicle or harm suffered by

the user due to the fitting of accessories, even if the accessorieshave been approved by YA

MA

HA

. In such cases, liability rests solelyw

ith the person who fitted the accessories.

•If you w

ish to fit electric or electronic accessories, always m

ake surethat they do not interfere w

ith the vehicle’s normal operation and in

case of doubt contact a YAM

AH

A D

ealer for full information.

•If you w

ish to fit a non-approved part to the vehicle, contact YAM

AH

Abefore doing so to find out if said accessory is com

patible with your

vehicle.

6

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CH.SUBJECT

PAGE

1G

ive safety the right of way

3Introduction

3H

ow to consult this m

anual4

Warnings for use

5Table of contents

62

Description

8Left view

8R

ight view9

Controls/Instrum

etns10

3Instrum

ent and control functions11

Main sw

itch11

Indicator lights11

Digital instrum

ent board12

Main m

enu functions14

Sub-m

enu functions15

Handlebar controls

16C

lutch lever16

Front brake lever16

Shift pedal

17R

ear brake pedal17

Fuel tank cap17

Fuel18

Kickstarter

19R

ear carrier19

Adjusting the rear-view

mirror

20S

eat20

Side stand

21

4P

re-operation checks22

5O

peration and important riding points

24S

tarting the engine24

Starting a cold engine

25S

tarting a warm

engine25

Shifting

26Tips for reducing fuel consum

ption26

Starting

27P

arking27

Engine break-in

286

Periodic m

aintenance and minor repair

29O

wner’s tool bag

29

CH.SUBJECT

PAGE

Periodic m

aintenance and lubrication30

Spark plug

32E

ngine oil33

Air filter

34A

djusting the valves34

Adjusting the carburettor

34A

djusting the idling speed35

Adjusting the throttle cable

35Tires

36W

heels38

Adjusting the clutch lever free play

38A

djusting the front brake lever free play39

Checking the front and rear brake pads

40C

hecking the brake fluid level41

Changing the brake fluid

41C

hecking drive chain slack42

Adjusting drive chain slack

42R

eplacing the chain43

Lubricating the drive chain43

Checking and lubricating cables

43Lubricating the throttle grip and cable

44Lubricating the brake and shift pedals

44Lubricating the brake and clutch levers

44Lubricating the side stand

44C

hecking the front fork44

Battery

45F

uses46

Adjusting the beam

47Troubleshooting

47Troubleshooting chart

487

Vehicle care and storage

49C

are49

Storage

518

Specifications

529

Consum

er information

54Identification num

bers54

Vehicle identification num

ber54

Engine identification num

ber55

Anti-tam

pering label55

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Motorcycles are fascinating vehicles, w

hich can give you an unsurpassed feeling of power and freedom

. How

ever, they impose

certain limits, w

hich you must accept; even the best vehicle does not ignore the law

s of physics.

Regular care and m

aintenance are essential for preserving value and operating condition of your vehicle. Moreover, w

hat is true for thevehicle is also true for the rider: good perform

ance depends on being in good shape. Riding under the influence of m

edication, drugsand alcohol is, of course, out of the question. Vehicle riders - m

ore than car drivers - must alw

ays be at their mental and physical best.

Under the influence of even sm

all amounts of alcohol, there is a tendency to take dangerous risks.

Protective clothing is as essential for the vehicle rider as seat belts are for car drivers and passengers. A

lways w

ear a complete

motorcycle suit (w

hether made of leather or tear-resistant synthetic m

aterials with protectors), sturdy boots, m

otorcycle gloves and aproperly fitting helm

et.O

ptimum

protective wear, how

ever, should not encourage carelessness.A

lthough full-coverage helmets and suits, in particular, create an illusion of total safety and protection, m

otorcyclists will alw

ays bevulnerable. R

iders who lack critical self-control run the risk of going too fast and are apt to take chances. This is even m

ore dangerousin w

et weather. The good m

otorcyclist rides safely, predictably and defensively avoiding all dangers, including those caused by others.

Enjoy your ride!

8

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ENGLISH

12

63 54

LEFT VIEW

1. Headlight

(page 47)2. O

wner’s tool bag

(page 29)3. G

ear pedal(page 17)

4.Fuses

(page 46)5. A

ir filter(page 34)

6. Battery

(page 45)

9

2

DESC

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ENGLISH

9

7

10 11

8

RIG

HT VIEW

7.P

assenger holder8.

Num

ber plate light + number plate holder

9.P

assenger foot rests10.

Rear brake pedal

(page 17)11.

Fuel tank cap(page 17)

10

2

DESC

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ENGLISH

12

22

14

21

17

19

18

1320

1516

12

CO

NTR

OLS / IN

STRU

MEN

TS

Controls/Instrum

ents12.

Rear view

mirrors

(page 20)13.

Manual starter lever

(page 16)14.

Clutch lever

(page 16)15.

Mode sw

itch(page 16)

16.Left handlebar sw

itches(page 16)

17.R

ight handlebar switches

(page 16)18.

Throttle grip19.

Front brake lever(page 16)

20.Front brake pum

p21.

Digital m

ultifunctioninstrum

ent board(page 12)

22.M

ain switch

(page 11)

11

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123

45

IND

ICATO

R LIG

HTS

1- Turn signal indicator lightThis indicator flashes w

hen the left/right hand turn indicators aresw

itched on.

2- Low beam

indicator lightThis indicator light is alw

ays on. It signals that the low beam

headlight is on.

3- Fuel level warning light

This light comes on w

hen the fuel level is low. Fill the fuel tank.

4- Neutral indicator light “N

”This light com

es on when the transm

ission is in neutral position.

5- High beam

indicator lightThis indicator com

es on when the high beam

headlight isoperated.

•The m

ain switch controls the ignition circuit and steering lock.

:all electrical contacts are disconnected.

:the contacts are activated; the engine can startand the lights com

e on.

:the steering lock is on.

KEYS

The vehicle is supplied with tw

o keys featuring a codenum

ber, which have the follow

ing functions:

•P

roviding the ignition contact.•

Turning the lights on.•

Locking the steering system.

STEERING LO

CK:Locking: turn the handlebar all the w

ay to the right or left, pushthe key in and turn it counter-clockw

ise.D

isengaging: turn the key clockwise.

MA

IN SW

ITCH

12

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This new digital instrum

ent board offers several additional func-tions - com

pared to traditional ones - through which driver m

ayoptim

ally manage his/her vehicle. To select the functions show

non the display, press the M

ode button on the front side of the lefthand control (see page 16).A

vailable functions are:

0-40 (acceleration from 0 to 40 km

/h),TIM

E (clock),LA

P (chronom

eter),AVE

(average speed),TD

(partial distance),TO

D (total distance),

GR

APH

IC B

AR

(2 functions: battery charge level, engine speed).

In countries where the B

RITISH

system applies, speed is

displayed in mph. Select the type of vehicle (Enduro or

SuperMotard). You can check this on the anti-tam

peringlabel under the vehicle’s seat (see page 55). The digitalinstrum

ent board only works if the battery is connected.

If the battery is flat, replace it imm

ediately. When the

battery is replaced or the fuse is removed, pow

er isdisconnected; any m

emorised settings, w

ith the excep-tion of the total distance travelled, w

ill be reset.

Replace the flat battery w

ith a charged one; if the problem re-

mains, call an authorised YA

MA

HA

Dealer.

Do not use your vehicle w

hen no function appears onthe display or w

hen functions appear partially, since theinstrum

ent board is not in the condition to provide suffi-cient inform

ation about your vehicle.

SettingPow

er up the instrument board by connecting the battery to the

vehicle’s cables. Put the key in the ignition switch and turn it to

.The nam

es of stored models appear successively on the display,

namely “ M

trd” and “Endr” (Supermotard/Enduro). Select the type of

vehicle (Supermotard/Enduro). You can check this on the anti-tam

-pering label under the vehicle’s seat (see page 55).W

hen the code of your model appears on the display, press the

MO

DE button, to m

ake your selection. If you choose the wrong m

odel,you w

ill be shown im

proper information (speed, km

, etc.). If youchoose the w

rong model, turn the panel off, w

ait for about two

minutes and repeat the above operations in the correct m

anner.

These operations must be repeated every tim

e the bat-tery is disconnected.

Mile or kilom

etre selectionIf you are driving in countries w

ith different measurem

ent systems,

you can change the unit of measurem

ent of speed (instant andaverage) and distance from

kilometres to m

iles and vice versa. Tom

ake your selection, first of all the vehicle must be stationary. N

owhold the M

OD

E button down for 5" after selecting the TO

D function.

When "m

ph" and "Km

/h" appear, give the MO

DE button short

presses until the unit of measurem

ent starts flashing. Hold the

MO

DE button dow

n to save your selection. The instrument board

will return to its norm

al display mode. A

ny stored information (w

iththe exception of TO

D) w

ill be reset.

IMPO

RTA

NT: using a unit of m

easurement that differs

from the one used in the country w

here you are drivingm

ay lead to improper calculations, especially concerning

the vehicle's speed. Consequences include exposure of

the driver and others to dangers, as well as fines.

DIG

ITAL IN

STRU

MEN

T BO

AR

D

13

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Choosing functions

Functions are divided into menus and sub-m

enus (graphical bar),w

hich make the display easier to understand.

To select a function, press the MO

DE button, as show

n in thediagram

. The diagram show

s you approximately how

long theM

OD

E button should be held dow

n (near the arrows). To help you

identify the functions and acquire information about their

characteristics, a description is provided here below, indicating

the functions in the order in which they appear on the display .

Menu functions can be seen from

every sub-menu.

1

Sub-menu functions

(graphical bar)

Speed

Main m

enu functions

StartingP

ut the key into the ignition switch and turn it to

. A check for alloperations w

ill automatically appear for 3 seconds, after w

hichthe last function used before turning off the vehicle w

ill appear.

The check is automatically perform

ed every time the

key is turned to .

If the check is not displayed, contact an authorisedYA

MA

HA

Dealer.

SPEEDThis function uses a num

erical value, displaying speed in km/h or m

ph.This is the only function that is show

n on the display at all times.

SERVICE FUNCTION

When you turn the ignition key in the sw

itchto the

position, after the display functionshave been checked, the page illustratedhereby appears. It says how

much tim

ethere is before the next check is due, asindicated in the P

ER

IOD

IC M

AIN

TEN

AN

CE

AN

D LU

BR

ICATIO

N table on page 30.

When it is tim

e for the check (you havetravelled the relative distance), the next tim

eyou start your vehicle, the page illustratedhereby appears and rem

ains active all thetim

e the vehicle is at a standstill.

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C) STA

ND

-BY (sub-m

enu)W

hen this image appears on the display,

you can switch the sub-m

enu display format

(graphical bar) from V-batt to R

PM

and viceversa by pressing the M

OD

E w

ithin 3seconds. If this com

mand is not given w

ithin3 seconds, the instrum

ent board switches

to the 0-40 function.

D) 0-40 FU

NC

TION

It shows acceleration from

0 to 40 km/h.

This function is automatically reset after 15

seconds. The function can be called upagain by starting the vehicle.

E) TIME FUNCTIO

NIt show

s the current time. To set the tim

e,hold the M

OD

E button dow

n until the sub-m

enu (graphical bar) disappears, thenpress the M

OD

E button again to actually

change the time setting. S

hort presses ofthe button result in slow

changes. Hold the

button down for m

ore than 10” to allow for fast adjustm

ent. Toreturn to the norm

al display, do not press MO

DE

for at least 3”. Ifpow

er is disconnected, this function will be autom

atically reset.The setting operation m

ust be thus repeated. This operation must

be performed w

ith the vehicle at a standstill.

MA

IN M

ENU

FUN

CTIO

NS

A) TOD FUNCTIO

NThis indicates the total distance travelled;this value is never reset and rem

ains evenafter the vehicle is turned off (the totaldistance travelled w

ill be stored for 10 yearsfrom

the last time the vehicle w

as used).

B) RPM FUNCTIO

NThis indicates the vehicle’s engine speedin revolutions per m

inute. This value is alsorepresented in graphical form

at by means

of a

graphical bar

(see S

ub-menu

Functions).

00001TO

D (total)

switch sub-menu display

(bar graph) from Vbatt to

RPM and vice versa

1"

1"1"

1"hold down for 3"

Do not pressfor 4"

1"

Switch from M

p/h - Km/h

4"

2"2"

Set time

4"

AB

CD

00- - - - -

STAND-BY0 40

Acceleration

E18-45 TIM

ETIM

E (Time)

000.0 TDTD (partial)

1"1"

1"1"

1"H

GAVE 0.0

AVE (average)Stop

ResetReset

Reset / StartF

LAP 00'00"LAP (chronom

eter)

(revolution counter)

15

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FUNCTIONS O

F THE GRAPHICAL BARTo select one of the graphical bar functions,open the m

ain STA

ND

-BY m

enu. When “- -

- - -“ appears on the display, press the MO

DE

button within 3”. The graphical bar w

ill switch

from displaying engine speed (R

PM

) tobattery charge level (V-batt) and vice versa.

The function is stored after 3 seconds.

BATTERY CHARGE LEVEL

This check should be made w

ith the engineoff; if battery pow

er drops to MIN

., the symbol

will flicker, irrespective of the function

displayed.W

hen the battery charge level drops to itsm

inimum

threshold, the battery levelfunction is autom

atically activated, irrespective of the functionselected, and the last dash of the graphical bar w

ill flash. If youchange function, the battery logo w

ill remain displayed until the

correct power supply is resum

ed.

When the battery w

arning light comes on, recharge the

battery as soon as you can!

RPM - ENG

INE SPEED

This function shows engine speed in graph-

ic format. The num

eric value can be dis-played w

ith the RP

M function (revolution

counter) of the Main M

enu.

F) LAP FUNCTION

This is the chronometer. P

ress the MO

DE

button once to STAR

T the chronometer (all

previous data are reset); press again toSTO

P. To use this function, press the M

OD

Ebutton until you relocate the LA

P function.

Values are given in MIN

and SE

C.

G) AVE FUNCTIO

NThis indicates the average speed in km

/h.The calculation does not include stops(speed = 0). To reset, hold the M

OD

E button

down w

hen the vehicle is at a standstill untila ‘0’ appears on the display.

H) TD FUNCTION

This indicates the partial distance. To reset,hold the M

OD

E button down w

ith the vehicleis at a standstill.

SUB

-MEN

U FU

NC

TION

S

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MO

DE

MO

DE

52

31

4

BA

6

7

The clutch lever is located on the left-hand side of the handlebar.It engages or disengages the clutch. P

ull the clutch lever to-w

ards the handlebar to disengage the clutch and release it toengage it. For sm

ooth clutch operation, the lever must be pulled

rapidly and released slowly.

CLU

TCH

LEVER

Front brake leverThe front brake lever is on the right-hand side of the handlebar.To apply the front brake, pull the lever tow

ards the handlebar.

FRO

NT B

RA

KE LEVER

HA

ND

LEBA

R C

ON

TRO

LS

1- Horn sw

itchP

ress this switch to sound the horn.

2- Turn indicator switch

To signal a right-hand turn, push the switch rightw

ards; pushleftw

ards for a left-hand turn. When released, the sw

itch returnsto centre. To disable the turn indicators, press the sw

itch.3- Starter (choke) leverO

perating this lever facilitates cold starting; remem

ber to put thechoke in closed position - B

- after warm

ing up the engine (B -

closed; A - open).

4- MO

DE button

Press this button to select functions of the digital instrum

entboard.5 - Low

beam/high beam

light switch

This switch operates the low

beam/high beam

lights.6- STA

RT button

Press this button to start the engine. It w

orks only when the m

ainsw

itch is ON

and the clutch lever is pulled or when the gear is in

neutral.7- EN

GIN

E STOP sw

itchThis sw

itch stops the engine in emergency situations.

LeftRight

17

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MO

DE

T5432N1

The 5 speeds of the direct transmission are ideally set up. G

earsare shifted by pressing the selector pedal on the left-hand side ofthe engine.

SHIFT PED

AL

Rear brake pedal

The rear brake pedal is on the right-hand side of the vehicle.To apply the rear brake, press dow

n on the brake pedal.

REA

R B

RA

KE PED

AL

To open the fuel tank, insert the key, turn it anti-clockwise and

remove cap T. To close the tank, turn key clockw

ise.

Make sure the fuel tank cap is properly closed and locked

before setting off.

FUEL TA

NK

CA

P

18

3

INSTR

UM

ENT A

ND

CO

NTR

OL FU

NC

TION

ING

ENGLISH

T

FUELThe cock of the fuel tank is of the pressure type; it

therefore calls for no manual intervention.

Do not overfill the fuel tank. A

void spilling fuel on theengine w

hen it is hot. Never fill the tank above the bottom

of the filler tube - T - otherwise it m

ay overflow w

hen thefuel w

arms up and expands.

Imm

ediately wipe off spilled fuel w

ith a soft cloth, sincefuel m

ay deteriorate painted surfaces or plastic parts

Recom

mended fuel:

Regular unleaded gasoline (petrol) w

ith a RE

SE

AR

CH

octaneof 91.

Fuel tank capacity:Total am

ount: 8,5 LR

eserve: 2 L

If knocking occurs, use fuel of a different brand or with

a higher octane number.

The exhaust system is hot during and im

mediately after

operation. Make sure that the exhaust system

has cooleddow

n before adjusting or lubricating the vehicle.

The following precautions m

ust be observed to preventa fire hazard or other dam

ages:•

Use only unleaded petrol. The use of leaded petrol w

illcause unreparable dam

age to the catalytic converter.•

Never park the vehicle near possible fire hazards, such

as grass or other materials that easily ignite.

•D

o not allow the engine to idle too long (m

ax. 20 minu-

tes).•

Fuel is inflamm

able; therefore avoid approaching thefuel tank filler hole w

ith lit cigarettes, naked flames or

the like. This applies also to fuel filling operations.

FIRE HAZARD

19

3

INSTR

UM

ENT A

ND

CO

NTR

OL FU

NC

TION

ING

ENGLISH

P

KIC

KSTA

RTER

REA

R C

AR

RIER

Do not exceed the load lim

it: 5 kg.

Fold out kickstarter P. Lightly push dow

n the pedal until the pinionsengage, and then push it dow

n forcefully to start the engine . As

far as this model is concerned, the engine can only be started

with the clutch lever pulled or w

hen the gear is in neutral.

20

3

INSTR

UM

ENT A

ND

CO

NTR

OL FU

NC

TION

ING

ENGLISH

CA

B

To remove the seat

Loosen the two screw

s A and B

and raise the seat.

To install the seatInsert projection C

, on the front of the seat, into the seat andtighten the seat screw

s previously removed.

Make sure the seat is properly secured before riding.

SEATA

DJU

STING

THE R

EAR

-VIEW M

IRR

OR

•To obtain a perfect view

of the area behind the vehicle, adjustthe rear-view

mirrors by turning them

suitably.O

bjects you see in the mirrors are closer than they seem

.•

Make this adjustm

ent with the vehicle at a standstill, sat in

driving position and with the seat adjusted to the requested

height.

Never adjust the rear-view

mirrors w

hen you are driv-ing. W

ait until you stop, for instance at a traffic light.

21

3

INSTR

UM

ENT A

ND

CO

NTR

OL FU

NC

TION

ING

ENGLISH

C

Located on the left hand side of the vehicle, it is controlled bym

icro switch C

, which prevents engine starting if it is not in closed

positionNever rem

ove or tamper w

ith this safety device for anyreason w

hatsoever.

Before operating the side stand, m

ake sure the ground is suitablyflat and stable. S

oft soil, gravel or asphalt softened by heat, forinstance, can cause the vehicle to fall and be seriously dam

aged.If you are parking on a slope, m

ake sure the rear wheel is parked

on the lower side.

To operate the side stand, hold the handlebar with both hands and,

at the same tim

e, press your foot onto the lever to “guide” the sidestand to its fully extended position. Tilt the vehicle until the sidestand is resting on the ground.To put side stand in „idle“ position (horizontal), tilt the vehicletow

ards the right, guide the side stand to its automatic return

position and make sure it is idle.

SIDE STA

ND

Check the spring holding the side stand in place (trac-

tion spring) on a regular basis.

Do not sit on the vehicle w

ith the side stand operated.

22

4

PRE-O

PERATIO

N C

HEC

KS

ENGLISH

404038353342

36 - 38

35 - 38 - 39

39

The condition of a vehicle is the owner’s responsibility. V

ital components can start to deteriorate quickly and unexpectedly, even if the

vehicle remains unused (for exam

ple, as a result of exposure to the elements). A

ny damage, fluid leakage or loss of tire air pressure

could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspection, to check the follow

ingpoints before each ride.

Front brake

Rear brake

Clutch

Throttle gripand its housing

Engine oil

Drive chain

Wheels and tires

Control cables

Brake and shift rods

Check operation, free play, level and leakage of brake fluid.

If necessary, fill with D

OT 4 brake fluid.

Check operation, free play, level and leakage of brake fluid.

If necessary, fill with D

OT 4 brake fluid.

Check operation, free play and condition.

If necessary, adjust.

Make sure that operation is sm

ooth.Lubricate.If necessary, check the free play of the throttle cable.

Check oil level.

If necessary, add oil.

Check chain slack and condition.

Adjust, if necessary, and lubricate.

Check tire pressure, and check for w

ear and damage.

Tighten spokes, if necessary.

Make sure they are in w

orking order.Lubricate if necessary.

Make sure they are in w

orking order.Lubricate if necessary.

ITEMCHECKS

PAGE

23

4

PRE-O

PERATIO

N C

HEC

KS

ENGLISH

38 - 39

211847

Make sure they are in w

orking order.Lubricate if necesary.

Make sure it is in w

orking order.Lubricate if necessary.

Check that all nuts, bolts and screw

s are properly tightened.Tighten if loose and have the tightening torque checked by aYA

MA

HA

dealer as soon as possible.

Check fuel level.

Refuel if necessary.

Make sure they are in w

orking order.

ITEMCHECKS

PAGE

Brake and clutch lever pivots

Side stand pivot

Chassis fasteners

Fuel tank

Lights, indicators, switches

Pre-operation checks should be made each tim

e the vehicle is used. Such an inspection can be accomplished in a very

short time, and the added safety it assures is m

ore than worth the tim

e involved.

If any item in the pre-operation check list is not w

orking properly, have it inspected and repaired before operating thevehicle.

Becom

e thoroughly familiar w

ith all operating controls and functions before riding. Do not hesitate to consult a YA

MA

HA

Dealer regarding any control or function that you do not thoroughly understand.

Never start the engine or operate it in a closed area for any length of tim

e. Exhaust fumes are poisonous, and inhaling them

can cause loss of consciousness and death within a short tim

e. Alw

ays make sure there is adequate ventilation.

Before starting out, m

ake sure that the side stand is up. If the side stand is not raised completely, it could contact the

ground and distract the operator, resulting in a possible loss of control.

24

5

OPER

ATION

AN

D IM

POR

TAN

T RID

ING

POIN

TS

ENGLISH

The engine may only be started w

ith the clutch lever pulledor the gear in neutral.

Never attem

pt to start or ride the vehicle when the side

stand is down.

The vehicle can only be started with the side stand in

idle position and ‘ENG

INE STO

P’ switch in ‘R

UN

’ position

STAR

TING

THE EN

GIN

E

TUR

N TH

E M

AIN

SW

ITCH

TO “

”

MA

KE

SU

RE

SID

E S

TAN

D IS

IDLE

AN

DE

NG

INE

STO

P S

WITC

H IS

ON

‘RU

N’

PU

LL THE

CLU

TCH

LEV

ER

OR

SE

LEC

TN

EU

TRA

L GE

AR

.

PR

ES

S TH

E S

TAR

TER

PE

DA

L OR

STA

RT B

UT-

TON

. THE EN

GIN

E STARTS

.

RE

LEA

SE

THE

CLU

TCH

LEV

ER

OR

SHIFT IN

TO G

EAR.

YO

U C

AN

RID

E TH

E V

EH

ICLE

.

25

5

OPER

ATION

AN

D IM

POR

TAN

T RID

ING

POIN

TS

ENGLISH

1. Turn main sw

itch to “ “.

2. Pull the clutch lever or shift into neutral.

When the transm

ission is in neutral position, the neutralindicator light should be on, otherw

ise have a YAM

AH

AD

ealer check the electrical circuit.

3. Operate the choke if necessary, and fully close the throttle grip.

4. Press the starter pedal or press the S

TAR

T button to start theengine.5. A

fter the engine has started, move the choke lever back half-

way.

For maxim

um engine life, never accelerate hard w

henthe engine is cold.

6. When the engine is w

arm, turn the choke off.

The engine is warm

when it responds norm

ally to thethrottle w

ith the choke turned off.

To start a warm

engine, the choke is not required.

Before using the vehicle for the first tim

e, read the En-gine break-in section.

STAR

TING

A W

AR

M EN

GIN

ESTA

RTIN

G A C

OLD

ENG

INE

26

5

OPER

ATION

AN

D IM

POR

TAN

T RID

ING

POIN

TS

ENGLISH

5432N1P

SHIFTIN

G

Shifting gears lets you control the am

ount of engine power avail-

able for starting off, accelerating, climbing hills, etc. The gear

positions are shown in the illustration. To shift the transm

issioninto the neutral position, press the shift pedal dow

n repeatedlyuntil it reaches the end of its travel, and then slightly raise pedal“P”.

Do not coast for long periods of tim

e with the engine off

and do not tow the vehicle for long distances. Even

when it is in the neutral position, the transm

ission isonly properly lubricated w

hen the engine is running.Inadequate lubrication m

ay damage the transm

ission.A

lways use the clutch w

hile changing gears. The en-gine, transm

ission and drive train are not designed tow

ithstand the shock of forced shifting and may there-

fore be subject to damage if the clutch is not used to

change gear.

Fuel consumption depends largely on your riding style. C

on-sider the follow

ing tips to reduce fuel consumption:

•W

arm up the engine before starting.

•Turn the choke off as soon as possible.

•S

hift up swiftly, and avoid high engine speed during accel-

eration.•

Do not rev the engine w

hile shifting down, and avoid high

engine speeds with no load on the engine.

•Turn the engine off instead of letting it idle for an extendedlength of tim

e, e.g. in traffic jams, at traffic lights or at railw

aycrossings.

TIPS FOR

RED

UC

ING

FUEL C

ON

SUM

PTION

27

5

OPER

ATION

AN

D IM

POR

TAN

T RID

ING

POIN

TS

ENGLISH

When parking the vehicle, stop the engine and rem

ove the ignitionkey.

If the exhaust system is hot, park in places w

here pe-destrians or children are not likely to touch it. D

o notpark on a slope or soft ground: the vehicle m

ay overturn.

Never park in an area w

here there are fire hazards, suchas grass or other inflam

mable m

aterials.

PAR

KIN

GSTARTING

•G

et onto the vehicle whilst holding the right hand brake lever,

with both hands on the handlebar.

•M

ake sure vehicle’s side stand is in idle position and enginestop sw

itch is in ‘RU

N’ position

.•

Check the position of the rear-view

mirror.

•P

ull the left hand clutch lever and shift the transmission into

the lowest position w

ith your left foot.•

Check for approaching traffic, sw

itch on the direction indicatorand sim

ultaneously release the clutch lever and gently turnthe throttle grip. S

et off.

Never accelerate w

ith the brakes engaged!

28

5

OPER

ATION

AN

D IM

POR

TAN

T RID

ING

POIN

TS

ENGLISH

There is never a more im

portant period in the life of your vehicle thanthe period betw

een 0 and 1000 km (0-621.37m

i). For this reason,you should read the follow

ing information w

ith particular care. Abrand new

engine should not be put under an excessive load for thefirst 1000 km

(621.37mi). D

uring this period, the various parts in theengine w

ear and polish themselves to the correct operating

clearances. During this period, prolonged full-throttle operation or

any condition that might result in engine overheating m

ust beavoided.

0-150 km (0-93.21m

i)A

void prolonged engine operation with the throttle grip m

ore than1/3 open and let the engine cool dow

n for 5-10 minutes after

every hour of use. Vary the engine speed from tim

e to time: do not

operate the engine at one set throttle position.150-500 km

(93.21-310.69mi)

Avoid prolonged engine operation w

ith the throttle grip more than

1/2 open. Use all gears but do not rev up too harshly.

500-1000 km (310.69-621.37m

i)A

void prolonged engine operation with the throttle grip m

ore than3/4 open.

After 1000 km

(621.37mi) of operation, rem

ember to

change the transmission oil.

1000 km (621.37m

i) and beyondYou can now

rev up normally.

ENG

INE B

REA

K-IN

Avoid constant operation of the engine w

ith the throttlegrip fully open.If any trouble should occur during break-in, have aYA

MA

HA

Dealer check the vehicle.

29

6

PERIO

DIC

MA

INTEN

AN

CE A

ND

MIN

OR

REPA

IR

ENGLISH

BV

The Ow

ner’s tool bag B is located in the com

partment inside the

front left air conveyor; to access this compartm

ent, loosen screwV and rem

ove th e dumm

y grid.The service inform

ation included in this manual and the tools

provided in the tool kit are intended to assist you in the perform-

ance of preventive maintenance and m

inor repairs. The toolsprovided are sufficient for perform

ing routine maintenance. H

ow-

ever, additional tools, such as a torque wrench, m

ay be neces-sary to perform

certain repair work correctly.

If you do not have the tools or experience required for aparticular job, have a YA

MA

HA

Dealer perform

it for you.

OW

NER

’S TOO

L BA

GM

odifications not approved by YAMAHA

may cause loss of

performance and render the vehicle unsafe for use. C

on-sult a YA

MA

HA

Dealer before attem

pting any changes.

Regular checks, m

aintenance, adjustment and lubrication w

illkeep your vehicle in the safest and m

ost efficient condition pos-sible. S

afety is an obligation of the owner. The m

aintenance andlubrication table m

ust be considered as a guide to general main-

tenance and lubricating frequency.H

OW

EV

ER

, DE

PE

ND

ING

ON

THE

WE

ATHE

R, TE

RR

AIN

, GE

O-

GR

AP

HIC

AL LO

CATIO

N A

ND

IND

IVID

UA

L US

E, TH

E M

AIN

TE-

NA

NC

E IN

TER

VALS

MAY N

EE

D TO

BE

SH

OR

TEN

ED

.The follow

ing pages provide the most im

portant information con-

cerning checks, maintenance, adjustm

ent and lubrication.

If you are not familiar w

ith vehicle maintenance w

ork,have a YA

MA

HA

Dealer do it for you.

30

6

PERIO

DIC

MA

INTEN

AN

CE A

ND

MIN

OR

REPA

IR

ENGLISH

PERIO

DIC

MA

INTEN

AN

CE A

ND

LUB

RIC

ATION

Valves*

Sp

ark plu

g

Air filter

Carburettor*

En

gin

e oil

Exhaust pipe

Brakes*

Rear arm

pivot*

Wheels and tires

Wheel bearings*

Steering bearings*

*have these com

ponents checked and serviced by a Yamaha D

ealer.**

molybdenum

disulphide grease***

lithium soap grease

COM

PONENT

JOB

Severy 6000 K

M o

revery 12 m

on

ths

6000 KM

1000 KM

Check for noise / Adjust if necessary

Check condition and clean if necessary.Replace if necessary every 12000 km.

Clean or replace if necessary.

Adjust.

Replace.

Check for damage. Tighten.

Check operation; adjust the stroke of the levers. Check thickness of the pads.

Check tightness of the arm. Grease moderately.

Check tire pressure, wear and spoke tightness.

Check looseness and damage.

Check looseness. Grease every 12000 km or 12 months**

XX

X

XX

X

XX

X

XX

X

XX

X

XX

XX

X

XX

XX

X

XX

XX

X

31

6

PERIO

DIC

MA

INTEN

AN

CE A

ND

MIN

OR

REPA

IR

ENGLISH

- The air filter needs more frequent service if you are riding in unusually w

et or dusty areas.- H

ydraulic brake service:R

egularly check and, if necessary, correct the brake fluid level.Every tw

o years replace the internal components of the brake pum

p and calipers, and change the brake fluid.R

eplace the brake hoses every four years and if cracked or damaged.

- Maintenance interventions m

ust be carried out more frequently if the vehicle is used in rainy or dusty areas or on rough

roads.

Fro

nt fo

rks*Check operation / check for oil leaks.

XX

X

Rear shock

Check operation / check for oil leaks.X

XX

absorber*

Chain drive

Check if it has come loose / lubricate and adjust if necessary.

Fittings/fastenersCheck looseness.

XX

X

Side stand

Check operation and tightness.X

XX

Control cables:

throttle cable /Adjust / Check operation. Lubricate every 12000 km.

XX

Xclutch / front brake

Lights and flashlightsCheck operation.

XX

X

Nu

ts and

bo

ltsCheck tightness.

XX

X

Appearance of vehicle

General check.X

XX

Every 500 km

COM

PONENT

JOB

Severy 6000 K

M o

revery 12 m

on

ths

6000 KM

1000 KM

32

6

PERIO

DIC

MA

INTEN

AN

CE A

ND

MIN

OR

REPA

IR

ENGLISH

C

0,6 mm

SPAR

K PLU

G

Rem

oving the spark plug-R

emove the spark plug cap.

-Uscrew

the spark plug, C, w

ith the wrench provided in the tool

kit, and remove it.

Spark plug servicing operations must be perform

edw

hen the engine is cold.

InspectionSpecified spark plug:N

GK

CR

7HSA

or DEN

SO U

22FSR-U

The spark plug is an important engine com

ponent.•

To service it, simply rem

ove the plug cap and unscrew the plug

with the w

rench supplied for this purposes.•

Exam

ine the condition of the spark plug, since the deposits and

the colour of the insulator provide useful information about the

thermal rating of the plug, about carburation, lubrication and the

general condition of the engine.•

A light tan colour of the insulator around the centre electrode

indicates that engine is correctly functioning.•

If the spark plug shows a distinctly different colour, the engine

could be defective. Do not attem

pt to diagnose such problems

yourself. Instead have a YAM

AH

A D

ealer check the vehicle.•

Rem

ove the spark plug and thoroughly clean its electrodes andinsulator, using a m

etal brush.A

djust the gap between the electrodes w

ith a thickness gauge:the gap should be 0.6 m

m.

Using spark plugs w

ith thermal ratings differing from

those recomm

ended can seriously damage the engine.

Spark plugs featuring cracked insulators or corrodedelectrodes m

ust be replaced.

Installing the spark plug•

Clean the surface of the gasket. W

ipe off any grime from

thespark plug threads.

•Install the spark plug w

ith the spark plug wrench, and then

tighten it to the specified torque.

Spark plug tightening torque:12.5 N

m (1.25 kgm

)

If a torque wrench is not available w

hen installing aspark plug, a good estim

ate of the correct torque is ¼- ½

turn past finger tight. How

ever, the spark plugshould be tightened to the specified torque as soon aspossible.

33

6

PERIO

DIC

MA

INTEN

AN

CE A

ND

MIN

OR

REPA

IR

ENGLISH

R

S

MIN

MAX

C

Check

•Start the engine and w

arm it up for several m

inutes.•

Park the vehicle on flat ground and keep it upright. S

light tiltingcan cause w

rong readings.•

Before checking, w

ait a few m

inutes for the oil to settle.•

Rem

ove the cap and dipstick, R, clean w

ith a clean cloth or apiece of blotting paper. R

efit but do not wrench.

•A

fter a few seconds, rem

ove the cap and dipstick again andm

ake sure the oil level is within the M

IN (first notch) and M

AX

(last notch) marks. If the level is low

, add oil and check for anyleaks.

Replacing

•P

ark the vehicle on flat ground.•

Start the engine and warm

it up for several minutes.

ENG

INE O

IL•

Stop the engine. Put an oil pan under the engine and rem

ovedipstick R

.•

Rem

ove drainage screw S

.•

Refit the drainage screw

and tighten to the indicated torquew

rench setting.Tightening torque of the drainage screw

: 20 Nm

(2.0 kgm).

•Fill the engine w

ith oil and check the level.•

The use of YAM

ALU

BE

4 or SA

E 10W

30 type SH

oil is recom-

mended.

Do not m

ix any chemical additives w

ith the oil. Trans-m

ission oil also lubricates the clutch and chemical ad-

ditives may cause slippage.

Start the engine and let it warm

up for a few m

inutes. While it is

warm

ing up, check for oil leakage. If oil is leaking, imm

ediatelyturn off the engine and locate the cause.

Change the oil every 6,000 km

.Engine crankcase capacity 1.2 L

Quantity for periodic replacem

ent 1.0 L

Oil pressure:

•R

emove the checking screw

C from

the engine head.•

Start the engine and keep it runnin g until oil leaks from the

checking hole. If, after a minute, no oil is noted, turn the engine

off imm

ediately to prevent damage. H

ave the vehicle checked bya YA

MA

HA

Dealer as soon as possible.

•A

fter checking, refit checking screw C

and tighten to the indicatedtorque w

rench setting.Tightening torque of the checking screw

: 7 Nm

(0.7 kgm).

34

6

PERIO

DIC

MA

INTEN

AN

CE A

ND

MIN

OR

REPA

IR

ENGLISH

V

S

C

G

FE

Rem

oving the air filter•

Rem

ove the seat, S, by slackening the tw

o screws, V

.•

Rem

ove the intake cowling C

by pulling its sides apart.•

Rem

ove the 2 scre ws E of the filter cartridge F and pull the latter

out.• R

emove the sponge G

from the filter fram

e.The air filter elem

ent must be cleaned at the intervals specified.

Clean the air filter m

ore frequently if you are riding in unusuallyw

et or dusty areas.

Make sure the air filter elem

ent is properly seated inthe air filter case.The engine should never be operated w

ithout the airfilter elem

ent, otherwise the piston and/or cylinder m

aybecom

e excessively worn.

Valve adjustments m

ay change over time, as the vehicle is used,

thus causing an improper flow

of air / fuel or engine malfunction-

ing.For this reason, valves m

ust be periodically adjusted (see thePER

IOD

IC M

AIN

TENA

NC

E AN

D LU

BR

ICATIO

N table on page 30)

by a YAM

AH

A dealer possessing the necessary technical skillsand experience to perform

this job.

The carburettor is an important part of the engine and requires

very accurate adjustments. Therefore, m

ost carburettor adjust-m

ents should be left to a YAM

AH

A D

ealer, who has the necessary

professional knowledge and experience.

The carburettor has been set and extensively tested at theYA

MA

HA

factory. Changing these settings m

ay result in poorperform

ance or damage to the engine.

AIR

FILTERA

DJU

STING

THE VA

LVES

AD

JUSTIN

G TH

E CA

RB

UR

ETTOR

35

6

PERIO

DIC

MA

INTEN

AN

CE A

ND

MIN

OR

REPA

IR

ENGLISH

G3-5m

m

CD

BA

•Start the engine and w

arm it up for several m

inutes at about1000-2000 R

PM

, while occasionally revving it to 4000 to 5000

RP

M. The engine is w

arm w

hen it quickly responds to the throt-tle.

•To adjust the engine idling speed, turn the throttle stop screw

,G

. Turn the screw clockw

ise to increase idling speed or coun-ter-clockw

ise to decrease it.

Standard engine idling speed:1300- 1500 R

PM

.

If the specified idling speed cannot be obtained as de-scribed above, have a YA

MA

HA

Dealer m

ake the adjust-m

ent.

The engine idling speed must be correctly adjusted be-

fore checking and adjusting the throttle cable free play.

Adjust the throttle cable by turning the adjusting nut until the ap-

propriate free play is obtained.P

lay: 3-5 mm

AD

JUSTIN

G TH

E IDLIN

G SPEED

AD

JUSTIN

G TH

E THR

OTTLE C

AB

LE

Adjusting

1. Loosen locknut C2. Turn adjusting nut D

towards A

to increase free play or towards

B to decrease it.

3. Tighten the locknut.

36

6

PERIO

DIC

MA

INTEN

AN

CE A

ND

MIN

OR

REPA

IR

ENGLISH

X

Y

bar

(psi)

1.82.0

(26.1)(29.0)

1.92.1

(27.6)(30.5

)

XY

The tires are not TUB

ELE

SS

and therefore feature an air tube.To m

aximise perform

ance, durability and safe operation, notethe follow

ing points:Tire air pressure:•

Check and adjust the tire air pressure before using the vehicle.

The tire air pressure must be checked and adjusted

when the tem

perature of the tires equals the ambient

temperature. The tire air pressure m

ust be adjusted onthe basis of the total w

eight of the cargo, rider, passen-ger, and accessories (cow

ling, bags, etc., if approvedfor this m

odel) and of the speed of the vehicle.

An appropriate load has an im

portant effect on han-dling, braking, perform

ance and safety characteristicsof the vehicle. D

o not carry along loosely packed items,

which can dislodge during a ride. C

heck the tire condi-tion and air pressure before each ride. N

EVER O

VER-

LOA

D YO

UR

VEHIC

LE! Make sure the total w

eight of thecargo, rider, passenger and accessories (cow

ling,bags, etc., if approved for this m

odel) does not exceedthe specified m

aximum

load for the vehicle (170 kg).The user of an overloaded vehicle can cause dam

ageto the tires, accidents and serious injuries.

TIRE

S

Wheel position

FR.

RE

AR

FR.

RE

AR

Dim

ensio

ns 90/90-21 54S

120/80-18 62S 100/80-17 52S 130/70-17 62S

Type M

ST

RO

AD

Version EN

DU

RO

SUPER

MO

TAR

D

37

6

PERIO

DIC

MA

INTEN

AN

CE A

ND

MIN

OR

REPA

IR

ENGLISH

mm

Tire inspectionThe tires m

ust be checked before using the vehicle. If the treaddepth reaches the specified lim

it, if the tire has a nail or glassfragm

ents in it, or if the sidewalls (2) are cracked, have a YA

MA

HA

Dealer replace the tire im

mediately.

After extensive tests, only the previously m

entioned tireshave been approved by YA

MA

HA

for this model. N

o guar-antee on vehicle handling can be given if a differentcom

bination of tires is used. The front and rear tiresshould be of the sam

e design and make and should be

type approved.

These limits m

ay differ from country to country. A

lways

comply w

ith the local regulations.

Using the vehicle w

ith worn tiles reduces stability and

can cause loss of control. Have w

orn tires replaced bya YA

MA

HA

Dealer. The replacem

ent of all wheel- and

brake-related parts, including the tires, must be left to

a YAM

AH

A D

ealer.It is not recom

mended to patch a punctured tube. If

unavoidable, however, patch the tube very carefully and

replace it as soon as possible with a high-quality prod-

uct.

38

6

PERIO

DIC

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INTEN

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CE A

ND

MIN

OR

REPA

IR

ENGLISH

R

C

BA

To maxim

ise performance, durability and safe operation, note

the following points:

•A

lways check w

heels before using the vehicle. Make sure there

are no cracks, bends or warpage and ensure that spokes are

taut and in good repair. If any wheel dam

age is found, contactyour YA

MA

HA D

ealer. Do not attem

pt even the smallest repair to

the wheel. A deform

ed or cracked wheel m

ust be replaced.•

Tires and wheels should be balanced w

henever either tire orw

heel has been changed or replaced. An unbalanced w

heelcan result in poor perform

ance, adverse handling characteris-tics, and a shortened tire life.

•R

ide at moderate speeds after changing a tire since the tire

surface must first be “broken in” for it to develop its optim

alcharacteristics.

The clutch lever free play should measure 10-15 m

m.

•Loosen the locknut, C

, of the clutch lever.•

Turn adjuster R of the clutch lever tow

ards A to reduce free play

or towards B

to increase it.•

Tighten the locknut of the clutch lever.

WH

EELSA

DJU

STING

THE C

LUTC

H LEVER

FREE PLAY

39

6

PERIO

DIC

MA

INTEN

AN

CE A

ND

MIN

OR

REPA

IR

ENGLISH

2-5 mm

The front brake free play should measure 2-5 m

m.

If free play is greater or less, have a YAM

AH

A perform

thenecessary checks.

AD

JUSTIN

G TH

E FRO

NT B

RA

KE LEVER

FREE PLAY

After adjusting the brake lever free play, check it and

make sure the brake is w

orking properly.A

soft or spongy feeling in the brake lever can indicatethe presence of air in the brake system

. The brake cir-cuit should be bled before operating the vehicle. A

ir inthe brake circuit w

ill diminish the braking perform

ance,w

hich may result in loss of control and an accident.

Have a YA

MA

HA

Dealer check and bleed the system

before operating the vehicle.

40

6

PERIO

DIC

MA

INTEN

AN

CE A

ND

MIN

OR

REPA

IR

ENGLISH

MIN

2 mm

•It is recom

mended to have the brake pads and disks (front

and rear) checked by a YAM

AH

A dealer every 2000 km

.•

The minim

um thickness of the brake pad lining is 2 m

m; visu-

ally check the thickness of the brake pads.•

If the pads have worn to their m

inimum

permissible thick-

ness, or are worn or dam

aged, replace them im

mediately.

•W

orn brake disks and pads must in any case be replaced

as soon as possible. Have this operation perform

ed by aYA

MA

HA authorised service centre or D

ealer and use onlyYA

MA

HA spare parts.

CH

ECK

ING

THE FR

ON

T AN

D R

EAR

BR

AK

E PAD

S

41

6

PERIO

DIC

MA

INTEN

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CE A

ND

MIN

OR

REPA

IR

ENGLISH

MIN

MA

X

MIN

If the brake liquid is insufficient, air bubbles may form

in the brakingsystem

thus impairing the effectiveness of the brake. B

eforestarting, m

ake sure the brake liquid level of the rear brake reservoiris above the m

inimum

level mark. A

s far as the front brake isconcerned, the level of liquid can be checked throught the sightglass on the pum

p; replenish if necessary. Observe the follow

ingprecautions:

CH

ECK

ING

THE B

RA

KE FLU

ID LEVEL

•W

hen checking the fluid level, make sure that the reference

line of the sight glass is horizontal when the handlebar is

turned.•

Use only recom

mended brake fluids, otherw

ise the rubberseals m

ay deteriorate, causing leakage and poor brakingperfom

ance.•

Recom

mended brake fluid: D

OT 4

Refill w

ith the same m

ake of brake fluid. Mixing fluids m

ay resultin a harm

ful chemical reaction and lead to poor braking perform

-ance.W

hen adding fluid, be careful that water does not enter the cylin-

der. Water w

ill significantly lower the boiling point of the fluid, and

may result in vapour lock.

Brake fluid m

ay deteriorate painted surfaces or plastic parts.A

lways clean up spilled fluid im

mediately.

If the brake fluid goes down suddenly, have a YA

MA

HA D

ealerperform

the necessary checks.

The brake fluid must only be changed by a YA

MA

HA D

ealer. Also

have the following com

ponents replaced by a YAM

AH

A Dealer

during periodic maintenance or w

hen damages or leakage are

noted:- oil seals (every tw

o years)- brake hoses (every four years)

CH

AN

GIN

G TH

E BR

AK

E FLUID

42

6

PERIO

DIC

MA

INTEN

AN

CE A

ND

MIN

OR

REPA

IR

ENGLISH

25 ÷ 40 mm

BV

CG

Turn the wheel several tim

es to locate the tightest por-tion of the chain. C

heck and/or adjust the chain when it

is taut to the maxim

um extent possible.

To check chain slack, the vehicle must be upright, the tw

o wheels

must be touching the ground, and there should be nobody sitting

on it. Check slack in the position show

n in the illustration. Stand-

ard vertical movem

ent is approximately 25-40 m

m. If m

ovement

exceeds 40 mm

, adjust chain slack.

To adjust chain slack, loosen the wheel fixing nut, B

, locknut Cand turn adjusting screw

V. A

fter adjusting, tighten the locknut, C,

and bolt, B.

This operation must be perform

ed on both sides of therear fork; adjustm

ent must be identical on both sides;

to obtain this condition, refer to scale G located on the

fork.

An excessively taut chain w

ill put the engine and drivecom

ponents under excessive strain; maintain chain

tightness within the specified lim

its.

Whilst carrying out these adjustm

ents, hold the vehiclefirm

ly in place, otherwise it w

ill fall over.

CH

ECK

ING

DR

IVE CH

AIN

SLAC

KA

DJU

STING

DR

IVE CH

AIN

SLAC

K

43

6

PERIO

DIC

MA

INTEN

AN

CE A

ND

MIN

OR

REPA

IR

ENGLISH

The chain is composed of m

any small parts that w

ork together. Ifthe chain is not serviced correctly, it w

ill wear rapidly. P

rovideregular chain m

aintenance, especially if you are using the vehi-cle in a particularly dusty environm

ent. Cleaning w

ith steam, or

using pressurised products and some types of solvent can dam

-age the drive chain; therefore, do not use these to clean thechain. U

se only kerosene. After cleaning, dry the chain and lubri-

cate it with S

AE

10W30 engine oil or w

ith a special lubricant forchains or O

-rings. Never use other kinds of lubricant. These can

contain solvents that could damage the chain.

The drive chain must be lubricated after w

ashing thevehicle or riding in the rain.

LUB

RIC

ATING

THE D

RIVE C

HA

IN

CH

ECK

ING

AN

D LU

BR

ICATIN

G C

AB

LES

Dam

age to the cable sheaths may interfere w

ith propercable operation and cause the cable to rust. R

eplace adam

aged cable as soon as possible to prevent unsafeconditions.

Lubricate the cables and their ends. If a cable is not working,

have a YAM

AH

A Dealer replace it.

Recom

mended lubricant: engine oil

Occasionally check w

ear of the chain and also look for the follow-

ing possible faults: excessive chain play; links jamm

ed on teeth;links seized. If any of these faults are noticed, replace the chain.

If you have to replace the drive chain, also change thepinion gear and gear-w

heel. Never use a used chain on a

new pinion gear and gear-w

heel.A

lways contact a YA

MA

HA

dealer.

REPLA

CIN

G TH

E CH

AIN

44

6

PERIO

DIC

MA

INTEN

AN

CE A

ND

MIN

OR

REPA

IR

ENGLISH

VisualcheckSecurely support the vehicle so that there is no dangerof it falling over.

Check the inner tubes for scratches, dam

age and any oil leak-age.

CH

ECK

ING

THE FR

ON

T FOR

K

Checking operation

•P

lace the vehicle on a level surface.•

With your hands on the handlebar, keep the vehicle upright

and apply the front brake.•

Push the handlebar dow

n hard several times to check w

hetherthe fork rebounds correctly.

If any damage is found or the front fork does not oper-

ate smoothly, contact a YA

MA

HA D

ealer.

Grease the throttle grip assem

bly and the accelerator cable. Theknob m

ust be removed to access the end of the cable. A

fter re-m

oving all screws, you can detach the cable; hold it up and let the

lubricant drip along the cable. Grease the m

etal surfaces of thethrottle grip assem

bly with m

ultipurpose grease.

LUBRICATING THE THRO

TTLE GRIP AND CABLE

Lubricate the articulations.R

ecomm

ended lubricant: engine oil.

LUB

RIC

ATING

THE B

RA

KE A

ND

SHIFT PED

ALS

LUBRICATING THE BRAKE AND CLUTCH LEVERS

Lubricate the articulations.R

ecomm

ended lubricant: engine oil.

Lubricate the articulations and metal-to-m

etal contact surfaces.M

ake sure the side stand rises and lowers sm

oothly.R

ecomm

ended lubricant: engine oil.

If the side stand does not move sm

oothly, contact aYA

MA

HA D

ealer.

LUB

RIC

ATING

THE SID

E STAN

D

45

6

PERIO

DIC

MA

INTEN

AN

CE A

ND

MIN

OR

REPA

IR

ENGLISH

V

Rem

oving the batteryR

emove the seat (see ‘Seat’ chapter), rem

ove the cover (1 securingscrew

), pulling it towards the back of the vehicle, rem

ove the lefthand side casing (see ‘Fuses’ chapter), rem

ove fuse F anddisconnect the term

inals by unscrewing screw

s V.

Checking

Rem

ove the fuse before you connect or disconnect the terminals

(3 red for the + pole and 2 black for the - pole).A

lso check cables and retaining bolts for oxidation or corrosion.C

lean thoroughly or replace if damaged. U

pon completion of this

operation, apply a thin coat of grease or vaseline to the terminals.

The battery fluid is poisonous and can cause severeburns. It contains sulphuric acid. A

void any contact with

skin, eyes or clothing.

DO NO

T USE OR START THE VEHICLE IF THE BATTERY IS

NEITHER CONNECTED NO

R WO

RKING.

BATTER

Y

Checking the steering

Periodically check the condition of the steering system

. Worn or

loose steering bearings may cause danger. P

lace a stand underthe engine to raise the front w

heel off the ground. Hold the low

erends of the fork legs and try to m

ove them forw

ard and backward.

If any free play can be felt, have a YAM

AH

A Dealer check or repair

the steering. This check is easier if the front wheel is rem

oved.

Securely support the vehicle so that there is no dangerof it falling over.

Wheel bearings

If there is play in the bearings of the front and rear wheel or the

wheel does not spin sm

oothly, have a YAM

AH

A Dealer check the

wheel bearings.

46

6

PERIO

DIC

MA

INTEN

AN

CE A

ND

MIN

OR

REPA

IR

ENGLISH

C

In the event of contact with the battery fluid:

•External: flush w

ith plenty of water.

•Internal: drink large quantities of m

ilk and water. Then drink

milk of m

agnesia, beaten egg or vegetable oil. Imm

ediatelyseek m

edical assistance.•

Eyes: flush with w

ater for 15 minutes and seek prom

ptm

edical attention.B

ateries produce explosive gas. Therefore keep them aw

ayfrom

sparks, cigarettes, etc. Provide sufficient ventilation when

charging or using the battery in an enclosed space. Alw

aysw

ear protective goggles when w

orking near the battery.KEEP BATTERIES O

UT OF THE REACH O

F CHILDREN.

Take care to prevent the battery leaking on the drivechain, as this m

ay weaken it, shorten its life and possi-

bly result in an accident.

Battery storage

If the vehicle will not be used for a m

onth or more, rem

ove thebattery, fully charge it, and then place it in a cool and safe place.Fully recharge the battery before installation.A

fter installation, make sure the battery is properly connected.

FUSES

•The electrical system

includes a 10 A fuse, protecting them

ain components against faults. It is located under the left

hand side casing.•

To remove the left hand side casing, rem

ove the seat (see‘S

eat’ chapter), the two fixing screw

s and their bushings.•

To replace a blown fuse, open connector, C

, and replace with

a new fuse of the specified am

perage.

Do not use a fuse of a higher am

perage rating thanrecom

mended to avoid causing extensive dam

age tothe electrical system

or fires resulting from short-

circuits.

47

6

PERIO

DIC

MA

INTEN

AN

CE A

ND

MIN

OR

REPA

IR

ENGLISH

V

Although YA

MA

HA

vehicles receive a thorough inspection beforeshipm

ent from the factory, trouble m

ay occur during operation.A

ny problem in the fuel, com

pression or ignition systems, for ex-

ample, can result in poor starting and loss of pow

er. The trouble-shooting chart provides quick and easy procedures for checkingthese system

s.H

owever, should your vehicle require any repair, take it to a YA

MA

HA

Dealer, w

hose skilled technicians have the necessary tools, ex-perience and know

-how to service the vehicle properly.

Use only genuine YA

MA

HA

spare parts. Imitations m

ay look likeYA

MA

HA

parts, but they are often inferior, have a shorter servicelife and can lead to expensive repair bills.

TRO

UB

LES

HO

OTIN

G

To adjust the height of the beam, turn screw

V located at the front

under the headlight; turn clockwise to low

er or counter-clockwise

to raise.

AD

JUSTIN

G TH

E BEA

M

48

6

PERIO

DIC

MA

INTEN

AN

CE A

ND

MIN

OR

REPA

IR

ENGLISH

The engine doesn’t start. Ask a YA

MA

HA

Dealer to check.

Open throttle half-w

ay and start theengine.

Wipe clean w

ith dry cloth and correctelectrode gap or replace spark plug.

Wet.

Dry.

Rem

ove spark plugand check electrodes.

Go to ignition check.

There is compression.

No com

pression.A

sk a YAM

AH

A D

ealer to check.

Use kickstarter.

Go to com

pression check.E

nough fuel.

Little fuel.

Check if there is fuelin the fuel tank.

Supply fuel.

Engine doesn’t start. G

o to compression check.

1. Fuel

2. Com

pression

3. Ignition

Keep aw

ay open flames and do not sm

oke while checking or w

orking on the fuel system.

TRO

UB

LESHO

OTIN

G C

HA

RT

Ask a YA

MA

HA

Dealer to check.

The engine does not start. Ask a

YAMAHA

dealer to check.

Battery is charged

The starter motor is

running fast.

The starter motor is

running slowly.

Recharge the battery and check

the connections.

Use the S

TAR

Tbutton

4. Battery

49

7

VEHIC

LE CA

RE A

ND

STOR

AG

E

ENGLISH

While the open design of the vehicle reveals the attractiveness of

the technology, it also makes it m

ore vulnerable. Rust and corro-

sion can develop even if high-quality components are used. A

rusty exhaust pipe may go unnoticed in a car, how

ever it detractsfrom

the overall appearance of a vehicle. Frequent and propercare does not only com

ply with the term

s of the warranty, but it

also keeps your vehicle looking good, extends its life andoptim

ises its performance. For all these reasons, w

e highly rec-om

mend you to observe the follow

ing precautions concerningcleaning w

ith great care.

Before cleaning

•W

ith the engine off, cover the exhaust pipe outlet with a plastic

bag.•

Make sure that all caps and covers, as w

ell as all electricalcouplers and connectors, including the spark plug cap, aretightly installed.

•R

emove extrem

ely stubborn dirt, like burnt oil on the crank-case, w

ith a degreasing agent and a brush, but never applysuch products onto seals, gaskets, sprockets, drive chain andw

heel axles. Alw

ays rinse the dirt and degreaser off with w

ater.

Cleaning

After norm

al useR

emove dirt w

ith warm

water, a m

ild detergent, and a soft, cleansponge, and then rinse thoroughly w

ith clean water. U

se a tooth-brush or bottle-brush for hard-to-reach areas. S

tubborn dirt andinsects w

ill come off m

ore easily if the area is covered with a w

etcloth for a few

minutes before cleaning.

CA

RE

Do not use harsh chem

ical products on wheels, in par-

ticular wheels w

ith spokes. If you are using these prod-ucts on stubborn dirt, do not leave them

on the part youare cleaning for m

ore than the time recom

mended and

rinse imm

ediately after use with w

ater. Thus apply aspray for protection against corrosion.Im

proper cleaning can damage casings, panels and

other plastic parts. Use only a soft clean cloth or a

sponge with a m

ild detergent and water to clean plas-

tic.D

o not use harsh chemical products on plastic parts.

Be sure to avoid using cloths or sponges w

hich havebeen in contact w

ith strong or abrasive cleaning prod-ucts, solvents or turpentine, fuel (petrol), rust rem

ov-ers or inhibitors, brake fluid, antifreeze or electrolyte.D

o not use high-pressure washers or steam

-jet clean-ers since they cause w

ater seepage and deteriorationin the follow

ing areas: seals (of wheel bearings,

swingarm

bearings, forks and brakes), electrical com-

ponents (couplers, connectors, instruments, sw

itchesand lights), breather hoses and vents.

50

7

VEHIC

LE CA

RE A

ND

STOR

AG

E

ENGLISH

After riding in the rain, near the sea or on salt-sprayed roads:

since sea salt or salt sprayed on roads during winter are ex-

tremely corrosive in com

bination with w

ater, carry out the follow-

ing steps after each ride in the rain, near the sea or on salt-sprayed roads (salt sprayed on roads in the w

inter may rem

ainw

ell into spring):•

Clean the vehicle w

ith cold water and detergent, after the en-

gine has cooled down.

Do not use w

arm w

ater, since it increases the corro-sive action of salt.

•A

pply a corrosion protection spray on all metal, including

chrome- and nickel-plated surfaces to prevent corrosion.

After cleaning

•D

ry the vehicle with a cham

ois leather or absorbent cloth.•

Imm

ediately dry the drive chain and lubricate it to prevent it fromrusting.

•U

se a chrome polish to shine chrom

e, aluminium

and stain-less steel parts, including the exhaust system

(even the ther-m

ally induced discolouring of stainless-steel exhaust systems

can be revoved through polishing).•

To prevent corrosion, it is recomm

ended to apply a corrosionprotection spray on all m

etal, including chrome- and nickel-

plated surfaces.•

Use spray oil as a universal cleaner to rem

ove any remaining

dirt.•

Touch up minor paint dam

age, caused by stones, etc.•

Wax all painted surfaces.

•Let the vehicle dry com

pletely before storing or covering it.

Make sure there is no oil or w

ax on the brakes or tires.If necessary, clean the brake disks and linings w

ith aregular brake disk cleaner or acetone, and w

ash thetires w

ith warm

water and a m

ild detergent. Before op-

erating the vehicle, test its braking performance.

Apply spray oil and w

ax sparingly and make sure to

wipe off any excess.

Never apply oil or w

ax to any rubber and plastic parts,but treat them

with a suitable care product..

Avoid using abrasive polishing com

pounds, as they will

wear aw

ay the paint.

Consult a YA

MA

HA D

ealer for advice about which prod-

uct to use.

51

7

VEHIC

LE CA

RE A

ND

STOR

AG

E

ENGLISH

Short-termA

lways store your vehicle in a cool, dry place and, if necessary,

protect it against dust with a porous cover.

Storing the vehicle in a poorly ventilated room or cover-

ing it with a plastic sheet, w

hile it is still wet, w

ill alloww

ater and damp to seep in and cause rust.

To prevent corrosion, avoid damp cellars, stables (be-

cause of the presence of amm

onia) and areas where

strong chemicals are kept.

Long-termB

efore storing your vehicle for several months:

•Follow

all the instructions in the CA

RE

section of this chapter.•

Drain the carburettor float cham

ber by loosening the drainscrew

s; this will prevent fuel deposits from

building up. Pour

the drained fuel in the fuel tank.•

Perform

the following steps to protect the cylinders, piston rings,

etc. against corrosion:a.R

emove the spark plug cap and spark plug.

b.Pour a teaspoonful of engine oil into the spark plug bore.

c.Install the spark plug cap onto the spark plug, and then placethe spark plug on the cylinder head so that the electrodesare grounded (this w

ill limit sparking during the next step).

d.Turn the engine over several times (this w

ill coat the cylinderw

all with oil).

e.Rem

ove the spark plug cap from the spark plug, and then fit

the spark plug, followed by the spark plug cap.

STOR

AG

EW

hen you are running the engine, make sure to ground

the spark plug electrodes to prevent damage or injury

resulting from sparking.

52

8

SPECIFIC

ATION

S

ENGLISH

CARBURETTOR

Type3D

6 MIK

UN

I

SPAR

K PLU

GType

NG

KCR

7HSA or D

ENSO

U22FSR

-UG

ap in mm

0.6

CLUTCHType

mechanical

TRA

NSM

ISSION

Primary reduction system

helical gearPrim

ary reduction ratio68 / 20

Secondary reduction systemm

echanical chain driveSecondary reduction ratio

50 / 1448 / 14

Transmission type

5-speedType

left foot operationG

ear ratio1 14/37 - 1:2.642 18/32 - 1:1.783 19/25 - 1:1.324 22/23 - 1:1.055 24/21 - 1:0.88

CH

ASSIS

Frame

welded steel tubular structure

Angle

28°

EnduroSuperm

otardEnduro

Supermotard

DIM

ENSIO

NS (m

m)

Length2110

2040W

idth850

Height

11301090

Wheel base

1340 ± 20

WEIG

HTK

erb weight, kg

120M

aximum

load, kg170

(total weight of driver,

passenger, luggageand accessories)

ENGINE

Type4-stroke, air cooled

Cylinder arrangem

entone cylinder

Displacem

ent124 cm

3

Bore x stroke

54.0 x 54.0 mm

Com

pression ratio10:1 ± 0.5

Starting systemE

lectrical/Kickstarter

Lubricating systemoil in crankcase

TYPES OF O

ILEngine oil

SA

E 10W

30 type SH

Crankcase capacity

1.2 L

FUELType

premium

grade unleaded petrol91 R

ON

Fuel tank capacity8.5 L

Reserve am

ount2 L

53

8

SPECIFIC

ATION

S

ENGLISH

TIRESType

with tube

Front90/90-21 54S

100/80-17 52SR

ear120/80-18 62S

130/70-17 62S

BRAKESD

isk brake with hydraulic transm

issionFront

right hand operationR

earright foot pedal control

SUSPEN

SION

SFront

Hydraulic fork, stem

s Ø 36 m

mM

ax. stroke170 ± 2 m

mR

earS

wingarm

with

shock absorberM

ax. stroke190 ± 2 m

m

ELECTRICAL EQUIPM

ENTIgnition system

C.D

.I.C

harging system, rated

power

FLY WH

EE

L MA

GN

ETO

, 150WB

atterym

aintenance-freeB

attery capacity12V

6.5 Ah

LIGHTS

Headlight

12V 35/35W

Tail light12V

P21/5W

Num

ber plate light12V 5W

Front/rear direction indicators12V

10W x 4

Instrument board lights

LED

EnduroSuperm

otard

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Note dow

n the vehicle identification number in the space provided.

You will need it to order spare parts from

your YAM

AH

A D

ealer oras reference should your vehicle be stolen.

VE

HIC

LE ID

EN

TIFICATIO

N N

UM

BE

R

IDEN

TIFICATIO

N N

UM

BER

SVEH

ICLE ID

ENTIFIC

ATION

NU

MB

ER

The vehicle identification number, I, is stam

ped onto the steeringhead. R

ecord this number in the space provided.

The vehicle identification number is used to identify your

vehicle.

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E996E-D

03792

A

P

MARCHIO DI FABBRICA: YA

MA

HA

1 - ---------------------2 - ---------------------3 - ---------------------4 - ----------------------5 - ----------------------6 - -----------------------7 - -----------------------8 - -----------------------9 - ------------------------10 - ---------------------

A

AN

TI-TAM

PERIN

G LA

BEL

ENG

INE ID

ENTIFIC

ATION

NU

MB

ER

The engine identification number P

is visible on the right handcasing.

The anti-tampering label, A

, is located under the seat. It bears allthe vehicle identification data envisaged by the 97/24/C

E D

irective.If you intend to replace the com

partment under the seat, m

akesure it is provided w

ith the anti-tampering label.

When ordering spare parts, also quote the vehicle identification

data.

This label must be neither rem

oved nor changed.

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NOTES: